Insertion Tubes. for temperature dry-blocks. temperature
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1 temperature for temperature dry-blocks ion Tubes s for JOFRA dry-blocks ITC-1-2 to 1 C / -9 to 11 F ITC-20 to 20 C / 91 to 08 F ITC-0 to 0 C / 91 to 1202 F CTC to 10 C / -1 to 28 F CTC-20 to 20 C / 91 to 08 F CTC-0 to 0 C / 91 to 1202 F CTC to 120 C / 72 to 2200 F MTC to 10 C / -1 to 28 F MTC-20 to 20 C / 91 to 08 F MTC-0 to 0 C / 91 to 1202 F From time to time we get information from end-users of JOFRA dry-block calibrators that something is wrong with the calibrator, as it is not able to meet the temperature specifications. This is often due to the fact that the customer is using a wrong insertion tube, although he is in good faith. Therefore, you can save a lot of time and irritations by using the right insertion tube. Does and dont s in the use of inserts Important things to REMEMBER when using inserts: Remove inserts from the well with the insert removal tool. Remove the inserts after calibration, as it might cause problems to remove them later on if they stay in the well for longer periods. Take care when removing very hot or cold inserts and use adequate protective equipment if necessary. Make certain that the sensors and inserts are free from any particles of dirt before inserting them into the well. s are designed to fit perfectly into the well thus maximizing the thermal conductivity. If not the insert may be jammed. Remove regularly build-up of dirt and dust from inserts and wells with a cloth or detergent. Important things to AVOID when using inserts: Do not force inserts or sensors into the well. Do not drop any foreign materials into the well. Do not use oil or other liquids to optimise the thermal conductivity due to risk of leakage, which will destroy the other components. Do not use inserts of metals dissimilar to that of the block, unless specified by the manufacturer as this may cause a different degree of expansion and contraction. ISO 9001 Manufacturer Specification Sheet AS-ion Tubes
2 USING INSERTS ion tube Using inserts from other JOFRA calibrators Often customers believe that they can use inserts from other models of JOFRA temperature calibrators. Consequently, we get complaints about errrors in the temperature specifications. Even if the diameter is right, the length might not be. In this case the insertion tube is too tall. This gives a heat flow out of the top of the well and the temperature uniformity will change dramatically. ion tube ion tube Using inserts that are too small Using insertion tubes with diameters that are too small creates another problem. The heat transfer between the well and the insertion tube is insufficient, as the air around the tube has an insulating effect. This will make the temperature very unstable and unable to reach the set value. This problem also applies to the use of mm and in (. mm) sensor holes. Even though this combination may seem to match it gives a very poor heat transfer as the sensors do not have an even contact with the insertion tube. Using inserts made of the wrong material Home-made inserts can be made in a very professional way with the correct lenght and size, but the material used for the inserts might cause problems and wrong results. If the specifications e.g. apply to a brass insert, it is not a good idea to use inserts made of aluminum or other materials due to the difference in conductivity. To get the right result and to make the calibrator measure correctly, it is therefore extremely important to use the right material for the inserts. ion tube Using inserts with too short sensor holes When drilling your own inserts it is a common mistake to make the sensor holes too short. Using this kind of insert may influence the temperature gradient, as the calibrator was originally calibrated at the bottom of the well. Insulation plug ion tube Using inserts without using an insulation plug All JOFRA cooling temperature calibrators are delivered with an insulation plug, to be placed on top of the well. The design of this type of calibrators require such a device, and the calibrators have also been calibrated with the insulation plug. There is a large heat flow out of the well, and if the plug is not used during calibration, it will cause problems reaching the set temperature of the calibrator. ion tube Using inserts with the correct size, holes and material To avoid problems, waste of time and to get the optimum use of your calibrator we recommend that you use inserts from AMETEK Calibration as they follow our specifications. 2 ion Tubes
3 PREDRILLED INSERTS FOR CTC AND MTC SERIES s for CTC-10 A and CTC-20 are made of aluminum. s for CTC-0 are made of brass. s for CTC-1200 A are made of high-temperature steel alloy. All specifications on hole sizes are referring to the outer diameter (OD) of the sensor-under-test. The correct clearance size is applied in all predrilled inserts. s, undrilled s CTC/MTC-10 A 2 CTC/MTC-20 A CTC/MTC-0 A CTC-20 B CTC-0 B CTC-1200 A Undrilled inserts (CTC/MTC-10 A) -pack, undrilled inserts Undrilled insulation plug 0F F 0F N/A N/A N/A N/A see below Spare part no. for predrilled inserts - metric (mm) Spare part no. for predrilled inserts - imperial (inch) CTC/MTC- CTC/MTC- 10 A 2 20 A CTC/MTC- CTC/MTC- 10 A 2 20 A CTC/MTC- 0 A CTC/MTC- 0 A CTC-20 B CTC-20 B CTC-0 B CTC-0 B Note 2: CTC-10 A only: Remember to use matching insulation plugs. Note : CTC-10 A only: All multi-hole inserts are delivered with a matching insulation plug. Note : CTC-1200 A only: Remember to order matching insulation plugs. s s CTC-1200 A CTC-1200 A Insulation plugs mm N/A N/A 120 mm 00 0F F9 0F mm mm 00 0F F1 0F mm mm mm mm mm mm mm F N/A 1 mm 01 N/A N/A 1 mm 01 N/A N/A 1 mm 01 N/A N/A 18 mm 018 N/A N/A N/A 20 mm 020 N/A N/A Package of the above inserts Multi-hole type 1 M N/A N/A N/A Insulation plugs in 12 0F F8 0F /1 in 187 0F F0 0F in 20 0F F2 0F /1 in 12 0F F 0F /8 in 7 0F F 0F /1 in 7 0F F8 0F /2 in 00 0F F70 0F /1 in 2 0F 0F 0F08 0F72 0F N/A /8 in 2 0F F7 0F8 N/A 11/1 in 88 N/A 0F8 0F12 0F7 0F0 N/A / in 70 N/A F78 0F2 N/A 1/1 in 81 N/A 0F2 0F F N/A N/A 7/8 in 87 N/A 0F 0F18 0F77 0F N/A Package of the above inserts Multi-hole type 2 M N/A N/A N/A Undrilled inserts (CTC/MTC-20 / 0 ) /1 /8, Undrilled inserts (CTC-1200 A) Multi-hole type 1 (CTC/MTC-10 A) 9 Multi-hole type 1 (CTC/MTC-20 A / 0 A) Multi-hole type 2 (CTC/MTC-10 A) /1 Multi-hole type 2 (CTC/MTC-20 A / 0 A) ion Tubes
4 PREDRILLED INSERTS FOR ATC AND ITC SERIES - MM REFERENCE HOLE JOFRA dry-block insert compatibility and materials: ATC-20 = ATC-0 = ITC-20 = ITC-0 (made of brass) ATC-12 = ATC-1 = ATC-1 (made of aluminum) ATC-17 = ITC-1 (made of aluminum) All specifications on hole sizes are referring to the outer diameter (OD) of the sensor-under-test. The correct clearance size is applied in all predrilled inserts. Spare part no. for predrilled inserts with mm reference hole ATC-12 ATC-1/1 ATC-17 ATC-20/0 ITC-20/0 A mm mm mm mm mm mm mm mm mm mm mm mm N/A 10 N/A 1 mm N/A 10 N/A 1 mm N/A 108 N/A Package of the above inserts Set of insulation plugs for mm reference hole N/A N/A (ATC-17 and ) (ATC-12/1/1/20/0 and ITC-20/0 A) Spare part no. for predrilled inserts with mm reference hole ATC-12 ATC-1/1 ATC-17 ATC-20/0 ITC-20/0 A in /1 in in /1 in /8 in /1 in /2 in /1 in N/A 1090 N/A /8 in N/A 1092 N/A Package of the above inserts Set of insulation plugs for mm reference hole N/A N/A ATC-series Note: All inserts (metric and inches) are supplied with a hole for the mm OD reference sensor. Note 2: ATC-17 / ITC-1: 12 mm, 1 mm, 7/1 in and 1/2 in inserts are delivered without the mm reference hole, but supplied with a matching insulation plug. ion Tubes
5 PREDRILLED INSERTS FOR ATC AND ITC SERIES - INCH REFERENCE HOLE Spare part no. for predrilled inserts with in (. mm) reference hole ATC-12 ATC-1/1 ATC-17 ATC-20/0 ITC-20/0 A mm mm mm mm mm mm mm N/A N/A 10 mm N/A 1227 N/A 11 mm N/A N/A 12 mm mm mm N/A 1228 N/A 1 mm N/A 1228 N/A Package of the above inserts Set of insulation plugs for in. reference hole N/A N/A (ATC-12/1/1/20/0 and ITC-20/0 A) Spare part no. for predrilled inserts with in (. mm) reference hole ATC-12 ATC-1/1 ATC-17 ATC-20/0 ITC-20/0 A in /1 in in /1 in /8 in N/A 120 N/A 7/1 in /2 in /1 in N/A 1211 N/A Package of the above inserts Set of insulation plugs for in. reference hole N/A N/A ITC-series Note: All inserts (metric and inches) are supplied with a hole for the mm OD reference sensor. Note 2: ATC-17 / ITC-1: 12 mm, 1 mm, 7/1 in and 1/2 in inserts are delivered without the mm reference hole, but supplied with a matching insulation plug. UNDRILLED INSERTS FOR ATC AND ITC SERIES s ATC-12 ATC-1/1 ATC-17 / ATC-20/0 / ITC- 20/0 A ATC-10 ATC-20 -pack, undrilled inserts N/A N/A -pack, undrilled inserts with a mm hole for the reference probe N/A N/A -pack, undrilled inserts with a in hole for the reference probe N/A N/A One undrilled insert N/A N/A N/A N/A Undrilled insulation plug N/A N/A N/A ion Tubes
6 MULTI-HOLE INSERTS FOR ATC AND ITC SERIES - METRIC (MM) 12 8 Multi-hole M01 (ATC-12 ) Multi-hole M01 (ATC-1/20/0 / ITC-20/0 A) 11 9 Multi-hole M01 (ATC-10/20 ) Multi-hole M02 (ATC-12 ) Multi-hole M02 (ATC-1/20/0 / ITC-20/0 A) Multi-hole M01 Multi-hole M02 Multi-hole M0 (ATC-12 ) Multi-hole M0 (ATC-1/20/0 / ITC-20/0 A) Multi-hole M0 Multi-hole M0 9 9 Multi-hole M07 Multi-hole M08 Multi-hole M0 (ATC-12 ) Multi-hole M0 (ATC-1/20/0 / ITC-20/0 A) Spare part no. for multi-hole inserts - metric (mm) ATC-12 ATC-1/1 ATC-17 / ATC-20/0 ITC-20/0 A ATC-10 ATC-20 M M N/A N/A M N/A N/A M N/A 1227 N/A N/A M0 N/A N/A 1277 N/A N/A N/A M07 N/A N/A 1278 N/A N/A N/A M08 N/A N/A 1279 N/A N/A N/A Note: All multi-hole inserts (metric and inches) for ATC-12/10/1/17 and ITC-1 are supplied with a matching insulation plug. Note: Remember to use matching insulation plugs. ion Tubes
7 MULTI-HOLE INSERTS FOR ATC AND ITC SERIES - IMPERIAL (INCH) /1 /1 /1 1/2 /1 /8 7/1 /8 Multi-hole M0 (ATC-12 ) Multi-hole M0 (ATC-12 ) Multi-hole M02 (ATC-10/20 ) /1 Multi-hole M0 /1 /8 /1 Multi-hole M0 (ATC-1/20/0 / ITC-20/0 A) Multi-hole M0 (ATC-1/20/0 / ITC-20/0 A) Multi-hole M0 Multi-hole M09 Spare part no. for multi-hole inserts - imperial (inch) ATC-12 ATC-1/1 ATC-17 / ATC-20/0 ITC-20/0 A ATC-10 ATC-20 M02 N/A N/A N/A N/A M0 N/A N/A N/A N/A N/A M N/A N/A M N/A N/A N/A M09 N/A N/A 1280 N/A N/A N/A Note: All multi-hole inserts (metric and inches) for ATC-12/10/1/17 and ITC-1 are supplied with a matching insulation plug. Note: Remember to use matching insulation plugs. ion Tubes 7
8 ORDERING CUSTOM-MADE SPECIAL INSERTS Custom-made special inserts are made on request. When ordering custom made special inserts a few details have to be noticed: Specify the instrument for which the inserts are ordered Specify the sensor size for each hole Please contct us for custom-made inserts. APPLICATION KIT FOR CALIBRATION OF SANITARY SENSORS At picture 1 you see a custom made insert and our STS-102 A cable reference sensor placed in a JOFRA ATC-1 B dry-block calibrator. At picture 2, the sanitary sensor has been fitted into the insert and is ready for calibration. Note that the design makes room for the reference sensor cable. AMETEK Test & Calibration A business unit of AMETEK Measurement & Calibration Technologies Division offering the following industry leading brands for test and calibration instrumentation. JOFRA Calibration Temperature s Portable dry-block calibrators, precision thermometers and liquid baths. Temperature ranges from -90 C(-10 F) to 120 C(2200 F). Temperature sensors for industrial and marine use. Pressure s Convenient electronic systems ranging from -2 mbar to 1000 bar - fully temperature-compensated for problemfree and accurate field use. Signal Process signal measurement and simulation for easy control loop calibration and measurement tasks. M&G Pressure Testers & Pumps Pneumatic floating-ball or hydraulic piston dead weight testers with accuracies to 0.01% of reading. Pressure generators delivering up to 1,000 bar. Picture 1 Picture 2 Application kit Lloyd Materials testing machines and software from Lloyd guarantees expert materials testing solutions. The comprehensive program also covers Texture Analysers to perform rapid, general food testing and detailed texture analysis on a diverse range of foods and cosmetics. Davenport Polymer Test Equipment Allows measurement and characterization of moisturesensitive PET polymers and polymer density. Chatillon Force Measurement The hand held force gauges and motorized testers have earned their reputation for quality, reliability and accuracy and they represent the de facto standard for force measurement. Newage Testing Hardness testers, durometers, optical systems and software for data acquisition and analysis. UK AMETEK Calibration Tel + (0) jofra@ametek.co.uk Denmark AMETEK Denmark Tel jofra@ametek.com Singapore AMETEK Singapore Pte Ltd Tel jofra@ametek.com France AMETEK S.A.S. Tel + (0) general.lloyd-instruments@ametek.fr Germany AMETEK GmbH Tel +9 (0) info.mct-de@ametek.de USA AMETEK Mansfield & Green Tel +1 (800) cal.info@ametek.com India AMETEK India Pvt Ltd. Tel jofra@ametek.com Information in this document is subject to change without notice. 2012, by AMETEK, Inc., All rights reserved. China AMETEK Inc. - Shanghai Tel AMETEK Inc. - Beijing Tel AMETEK Inc. - Guangzhou Tel jofra.sales@ametek.com.cn 8 Pub code AS-ion Tubes 120
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