Mini-Mac Applicator Specification Sheet Part No (Replaces )
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1 Mini-Mac Applicator Specification Sheet Part No (Replaces ) FEATURES Œ Quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator Œ Conductor and insulation rings allow quick adjustment for conductor and insulation diameter change Œ Applicator designed to industry standard mounting and shut height mm (5.346") Œ Directly adapts to most automatic wire processing machines SCOPE Terminal Series Wire Size Insulation Diameter Strip Length No. AWG mm² mm In. mm In Max..142 Max Max..142 Max DEFINITION OF TERMS WIRE STRIP LENGTH INSULATION CRIMP CUT-OFF TAB BEND UP ROLLING BEND DOWN TWISTING CONDUCTOR CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No Release Date: UNCONTROLLED COPY Page 1 of 12
2 CRIMP SPECIFICATIONS Terminal Bell mouth Cut-off Tab Max. Conductor Brush Series No. mm In. mm In. mm In N/A N/A N/A N/A N/A N/A N/A N/A Terminal Series No. Bend up Bend down Twist Roll Punch Width (Ref) Degree Degree Conductor Insulation mm In mm In Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Wire Size Crimp Height Pull Force Min. Series No. AWG mm 2 mm In. N Lb (Dbl.) (Dbl.) Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No Release Date: UNCONTROLLED COPY Page 2 of 12
3 Main Parts List and Assembly Drawings Mini-Mac Applicator Back Feed Item Order No. Description Qty Figure Mini-Mac Applicator-Back Feed 1 Figure (Modified) - Back Feed Applicator Upper Tooling Assembly 1 Figure Feed Linkage Subassembly 1 Figure Frame Subassembly 1 Figure MAIN ASSEMBLY Doc No Release Date: UNCONTROLLED COPY Page 3 of 12
4 PARTS LIST Main Assembly Item Order No. Engineering No. Description Qty Blanking Punch 1 Y Anvil 1 Y Cut-off Die 1 Y Die 1 Y AM-60009A127 Lower Clamp Spring (Assoc.#C M) Spacer Tube Drag Cam Ramp Punch Shaft Feed Finger Terminal Hold Down Drag Plate Terminal Track Terminal Nest Terminal Cover Terminal Guide L.H Pivot Pin Anvil Retainer Pivot Punch Punch Stop Urethane Spring (Modified) Drag Frame Terminal Guide R.H Stop Pin Base Plate Support Plate Back Feed Applicator-Modified REF Drag Springs (Lee #LC-032E-0MW) 2 29 N/A N/A 6mm Diameter by 20 Long SHLDR Screw 2 30 N/A N/A M2.5 by 6 Long SHCS 1 31 N/A N/A M3 by 5 Long SHCS 2 32 N/A N/A M3 by 6 Long BHCS 1 33 N/A N/A M3 by 8 Long SHCS 1 34 N/A N/A M4 by 8 Long SSS 2 35 N/A N/A M4 by 8 Long BHCS 3 36 N/A N/A M4 by 8 Long SHCS 3 37 N/A N/A M4 by 12 Long BHCS 3 38 N/A N/A M4 by 12 Long SHCS 3 39 N/A N/A M4 by 30 Long SHCS 2 Doc No Release Date: UNCONTROLLED COPY Page 4 of 12
5 Main Assembly Item Order No. Engineering No. Description Qty 40 N/A N/A M5 by 10 Long SSS 1 41 N/A N/A M5 by 16 Long SHCS 2 42 N/A N/A M6 by 8 Long Low Head Screw 4 43 N/A N/A M6 by 12 Long BHCS 2 44 N/A N/A M8 by 20 Lg. SSS 1 45 N/A N/A 3mm by 10 Long Dowel Pin 1 46 N/A N/A 4mm by 10 Long Dowel Pin 4 47 N/A N/A 6mm by 10 Long Dowel Pin 2 REF Tool Kit (All Y Items) REF The following purchased parts are available from an Industrial supply company such as MSC ( ). Doc No Release Date: UNCONTROLLED COPY Page 5 of 12
6 Assembly Drawing 27 Ref (4) Figure 1 Doc No Release Date: UNCONTROLLED COPY Page 6 of 12
7 Upper Tooling Parts List Upper Tooling Assembly Item Order No. Engineering No. Description Qty Wave Spring Washer Insulation Striker Washer 3.40mm Thick Lug Bolt Insulation Adjust Cam Feed Cam (Post Feed) Ram - Modified M5 Screw - Modified Feed Cam (Pre Feed) Ball Retainer Compression Spring Conductor Adjust Cam Washer 0.15mm Thick Washer 0.18mm Thick 1 15 N/A N/A M4 by 8 Long SSS 2 16 N/A N/A M6 by 8 Long SSS 1 17 N/A N/A 6MM Diameter by 10 Long SHLDR Screw 1 18 N/A N/A M8 by 25 Long BHCS 1 Main Assembly Part Numbers (Not included in ) Conductor Punch 1 Y Insulation Punch 1 Y AM- Compression Spring (9.14 OD by 1.14 WD by A Lg.) Cut-Off Striker Terminal Hold Down Plunger Tooling Washer 1 25 N/A N/A M4 by 16 Long SHCS 2 REF Tool Kit (All Y Items) REF The components indicated with are associated to the Main Assembly The components indicated with are available from an Industrial supply company such as MSC ( ). Doc No Release Date: UNCONTROLLED COPY Page 7 of 12
8 Upper Tooling Assembly Drawing Figure 2 The components indicated with are associated to the Main Assembly Doc No Release Date: UNCONTROLLED COPY Page 8 of 12
9 Feed Linkage Subassembly Parts List Feed Linkage Subassembly Item Order No. Engineering No. Description Qty AM- E-Ring # M Extension Spring Feed Pawl Lever Hinge Bushing Lever-Feed Pivot Feed Adjusting Screw Feed Adjusting Pin Torsion Spring Cylinder Pin Slider Roller - Cam Follower Pin - Cam Follower Feed Lever Slider, Feed Cam Torsion Spring 1 16 N/A N/A M4 by 12 Long BHCS 1 17 N/A N/A M5 by 10 Long SHCS 1 18 N/A N/A M12 Full Hex Nut 1 19 N/A N/A 3mm by 12 Long Roll Pin 2 20 N/A N/A 5mm by 20 Long Dowel Pin 1 21 N/A N/A 5mm by 25 Long Dowel Pin 1 The components indicated with are available from an Industrial supply company such as MSC ( ). Doc No Release Date: UNCONTROLLED COPY Page 9 of 12
10 Feed Linkage Subassembly Drawing 6 See Figure See Figure 4 18 Figure 3 Doc No Release Date: UNCONTROLLED COPY Page 10 of 12
11 Frame Subassembly Parts List Frame Subassembly Item Order No. Engineering No. Description Qty Serial Tag (Mini-Mac) Mini-Mac Label (Caution Frame Front Frame 1 5 N/A N/A #2 Drive Screw 2 6 N/A N/A M5 by 45 Long SHCS 4 The components indicated with are available from an Industrial supply company such as MSC ( ). Frame Subassembly Drawing 6 (4) Figure 4 Doc No Release Date: UNCONTROLLED COPY Page 11 of 12
12 NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the MiniMac Manual. CAUTION: This applicator should only be used in a press with a shut height of mm (5.346 ). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer s instruction CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL Tel: (630) Fax: (630) Visit our Web site at Doc No Release Date: UNCONTROLLED COPY Page 12 of 12
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