A WIRTGEN GROUP COMPANY MOBILE CRUSHING AND SCREENING PLANTS PRODUCT RANGE

Transcription

1 A WIRTGEN GROUP COMPANY MOBILE CRUSHING AND SCREENING PLANTS PRODUCT RANGE

2 COMPETENCE AS TRADITION KLEEMANN is part of the WIRTGEN GROUP, a group of companies in the plant construction industry who operate on an international level. This Group includes the five well-known brands WIRTGEN, VÖGELE, HAMM, KLEEMANN and BENNINGHOVEN with their headquarters in Germany, as well as local production sites in Brazil, India and China. Customer service is provided on a global level through its 55 sales and service offices. As an innovative manufacturer of mobile crushing and screening plants, KLEEMANN impresses with high quality, state-of-the-art technologies and superior application know-how. For the past 100 years, KLEEMANN GmbH has been developing and manufacturing machines and plants for professional users of the natural stone and recycling industry ABOUT KLEEMANN 04 Plant/History 08 Technology 10 Portfolio MOBICAT 12 The series 14 Overview of plants MOBIREX 16 The series 18 Overview of plants MOBICONE 20 The series 22 Overview of plants MOBISCREEN 24 The series 26 Overview of plants MOBIFOX THE KLEEMANN SERVICE PROGRAM

3 MOBILE CRUSHING AND SCREENING PLANTS 05 A good product is not the result of coincidence on an area of 150,000 square metres in ultra-modern production halls, Kleemann produces top-class tracked crushing and screening plants. KLEEMANN: KNOW-HOW, INNOVATION, QUALITY KLEEMANN crushing and screening plants are well thought-out down to the smallest detail, while constantly retaining the focus on the complete process. As one of the world s leading manufacturers of tracked crushing and screening plants, KLEEMANN can look back on a company history of around 160 years: Production of the crushing and screening plants for the processing of rock and stone began already in the 1920s. From the mid 1950s, the company concentrated its efforts more and more on the construction of stationary crushing and screening plants and in the mid 1980s was one of the pioneers in the construction of track-mounted mobile equipment. KLEEMANN crushing and screening plants are distinguished by their high quality and availability, easy handling and impressive versatility. In close partnership with test customers, our plants are subjected to thorough testing during the development phase and are continuously optimised. Series production does not start until high performance and cost-effectiveness are guaranteed. Through the WIRTGEN GROUP, KLEEMANN can offer service and support throughout the world. Optimum customer care and performance and availability of the plants are thus guaranteed at all times.

4 MOBILE CRUSHING AND SCREENING PLANTS 07 WE AT KLEEMANN ARE COMPETENT Because we understand the processes in the quarry and recycling. SPECIALISTS Because we strive for the ideal crushing and screening process in natural stone, mining and recycling. ATTENTIVE TO DETAIL Because the details often make the difference as to what product quality comes out at the end of the process. TECHNOLOGY LEADERS Because our technology ensures our customers also have a competitive edge in the future. INNOVATIVE Because we are the driver of technical development in the crusher industry.

5 MOBILE CRUSHING AND SCREENING PLANTS 09 EVOLUTION OF INNOVATION Innovative details, safety of the operator, simple handling - with optimal performance values at the same time. This is what KLEEMANN crushing and screening plants represent. The technical know-how and detailed knowledge of the technology is transferred directly to production when working together as a team. We are always thinking one step ahead in order to facilitate the day-to-day work of the operator - and to do so with optimal performance values. Focus on the user We at KLEEMANN can look back on a history of around 160 years. The focus was always on processing rock and stone. This is precisely why our customers rely on our application know-how together with our innovative spirit. As a result, there are more and more innovative details such as the material flow concept, the Continuous Feed System (CFS) or the consistent control concept of all EVO plants. They speak for themselves and offer our customers in the quarry, recycling or mining real added value. In addition to these technical details, there is also a focus on topics which indeed do not have a major impact on the performance of the plant, but facilitate the daily work of our customers. For instance, the easy accessibility to the various plant components during commissioning, maintenance or the exchange of spare parts are extremely impressive. Safety right down the line Our customers and their safety are always at the forefront of our minds at KLEEMANN. The Professional Association of Raw Materials and the Chemical Industry (BG RCI) also sees that we take particularly innovative approaches. This is why, for example, our Lock & Turn safety system, which makes the replacement of the blow bar and elimination of blockages of the impact crusher MOBIREX EVO2 ergonomic and safe, was also awarded with a promotional award from the industry building materials - stone - earth. State-of-the-art production In order to put our ideas into practice, one of the most state-of-the-art plants for the production of crushing and screening plants helps us. This is the only way to guarantee first-class products with high delivery reliability and reliable spare parts supply.

6 THE KLEEMANN PRODUCT RANGE 11 MOBICAT MOBICONE MOBILE MOBILE JAW KEGELBRECHER CRUSHERS MOBIREX MOBILE IMPACT CRUSHERS MOBILE JAW CRUSHERS MOBICAT MOBIREX MOBILE IMPACT CRUSHERS MOBILE SCREENING PLANTS MOBISCREEN MOBICONE MOBILE CONE CRUSHERS For coarse and pre-crushing Nachbrechen in der 2. und 3. Brechstufe USE IN: EINSATZ > medium-hard IN: to hard natural stone - mittelhartem > recycling bis hartem, abrasivem Naturstein - Rohstoffaufbereitung/Mininganwendungen > mining applications MOBISCREEN MOBILE SCREENING PLANTS For high crushing rates and highquality end product with cubic grain shape in the 1st and 2nd crushing stage USE IN: > soft to medium-hard natural stone > recycling MOBICONE MOBILE CONE CRUSHERS Screens for process or coarse elements USE IN: > all natural stones > residual construction materials > iron For recrushing in the 2nd and 3rd crushing stage USE IN: > medium-hard to hard, abrasive natural stone > mining applications MOBIFOX MOBILE IMPACT CRUSHERS For recrushing in the 2nd and 3rd crushing stage USE IN: > moderate abrasive natural stone

7 MOBILE JAW CRUSHERS MOBICAT THE SERIES 13 MOBILE JAW CRUSHERS MOBICAT The crushing plants in the MOBICAT series are used for pre-crushing of almost all natural stone and for the reprocessing and recycling of residual construction materials. The output of the MOBICAT crushing plants, however, is not determined by the jaw crusher alone, but rather the optimised interaction of all components plays a decisive role. The focus is also increasingly on cost and environmental awareness, availability of the plants, versatility and quality of the final product. APPLICATION OF THE MOBICAT PLANTS > Feed opening [mm] 1,600 x 1,250 Recycling Natural stone Mining MC 160 PRR / max. 1,200 t 1,400 x 1,130 MC 140 Z / max. 750 t 1,250 x 1,000 MC 125 Z / max. 600 t 1,200 x 800 MC 120 Z / max. 450 t 1,100 x 700 MC 110 R/ MC 110 Z EVO / max. 330 t 950 x 550 MC 100 R EVO / max. 220 t ,200 > Max. feed capacity per hour [t/h]

8 MOBILE JAW CRUSHERS MOBICAT OVERVIEW OF PLANTS 15 MOBILE JAW CRUSHERS MOBICAT MC 100 R EVO MC 120 Z MOBICAT QUARRY-LINE > Extremely robust design, high throughputs and large feed rates, option for external power supply MC 120 Z 450 t/h Crusher inlet (W x D) 1,200 x 800 mm MOBICAT EVO-LINE Independent double-deck prescreen Vibrating extractor 70,000 kg 364 kw > Simple transportation, quick setup, high performance MC 100 R EVO MC 125 Z Low-consumption diesel-direct electric drive concept 220 t/h 600 t/h Fully hydraulic crushing gap adjustment Crusher inlet (W x D) 950 x 550 mm Crusher inlet (W x D) 1,250 x 1,000 mm Reversible crusher drive Feeding unit with integrated prescreening 30,000 kg 165 kw Independent double-deck prescreen Vibrating extractor 130,000 kg 364 kw MC 110 R EVO MC 140 Z Low-consumption diesel-direct electric drive concept 330 t/h 750 t/h Fully hydraulic crushing gap adjustment Crusher inlet (W x D) 1,100 x 700 mm Crusher inlet (W x D) 1,400 x 1,130 mm Reversible crusher drive Feeding unit with integrated prescreening 38,500 kg 248 kw Independent double-deck prescreen Vibrating extractor 160,000 kg 438 kw MC 110 Z EVO MC 160 PRR Low-consumption diesel-direct electric drive concept 330 t/h 1200 t/h Fully hydraulic crushing gap adjustment Reversible crusher drive Independent double-deck prescreen Crusher inlet (W x D) 1,100 x 700 mm 39,500 kg 248 kw Extra large feed hopper with separate tracked chassis Prescreening with two-stage wobbler feeder Crusher inlet (W x D) 1,600 x 1,250 mm 400,000 kg 580 kw

9 MOBILE IMPACT CRUSHERS MOBIREX THE SERIES 17 MOBILE IMPACT CRUSHERS MOBIREX The mobile impact crushers MOBIREX are used to process soft to medium-hard natural stone and reprocess and recycle residual construction materials. APPLICATION OF THE MOBIREX PLANTS The performance of the plants is enormous and the focus here is not just on pure volume reduction. Cost and environmental awareness, availability, versatility, and, above all the quality of the end product are important aspects. With the MOBIREX plants stone is crushed so that grain shape, grain distribution and cleanliness meet the high requirements of the standards for concrete and asphalt aggregate materials. > Feed opening [mm] 1,660 x 1,000 Recycling Natural stone MR 170 Z /max. 700 t 1,520 x 1,000 MR 150 Z / max. 550 t 1,270 x 1,000 MR 122 Z / max. 475 t 1,300 x 900 MR 130 Z EVO / max. 450 t 1,100 x 800 MR 110 Z EVO / max. 350 t > Max. feed capacity per hour [t/h]

10 MOBILE IMPACT CRUSHERS MOBIREX OVERVIEW OF PLANTS 19 MOBILE IMPACT CRUSHERS MOBIREX MR 130 Z EVO2 MOBIREX QUARRY-LINE > Robust, powerful, reliable, dual-power capacity MR 122 Z Independent double-deck prescreen Vibrating extractor Crusher inlet (W x H) 475 t/h 1,270 x 1,000 mm 65,000 kg 365 kw MOBIREX EVO-LINE > Diverse application possibilities, simple transportation, short setup times, high machine availability MR 110 Z EVO2 MR 150 Z Low-consumption diesel-direct electric drive concept 350 t/h 550 t/h Fully automatic crushing gap adjustment Crusher inlet (W x H) 1,100 x 800 mm Crusher inlet (W x H) 1,520 x 1,000 mm Independent double-deck prescreen Lock & Turn safety system Optional: Secondary screening unit with oversize grain returning 43,900 kg 371 kw Independent double-deck prescreen Vibrating extractor 75,000 kg 480 kw MR 130 Z EVO2 MR 170 Z Low-consumption diesel-direct electric drive concept 450 t/h 700 t/h Fully automatic crushing gap adjustment Crusher inlet (W x H) 1,300 x 900 mm Crusher inlet (W x H) 1,660 x 1,000 mm Independent double-deck prescreen Optional: Secondary screening unit with oversize grain returning 48,500 kg 371 kw Extra-large independent double-deck prescreen Vibrating extractor 93,000 kg 480 kw

11 MOBILE CONE CRUSHERS MOBICONE THE SERIES 21 MOBILE CONE CRUSHERS MOBICONE The mobile cone crushers MOBICONE are used for processing medium-hard to hard, abrasive natural stone, as well as for raw material preparation in mining applications. The cone crushers deliver optimal cubic final grain sizes in the 2nd and 3rd crushing stages. The MOBICONE plants are available in different sizes, designs and for various applications. The cone crushers are largely suitable for the linkage of primary crushers and screening plants. APPLICATION OF THE MOBICONE PLANTS > Crusher system size [mm] d=1,300 d=1,300 MCO 13 S / max. 650 t MCO 13 / max. 590 t d=1,100 MCO 11 PRO / max. 470 t d=1,100 MCO 11 S / max. 450 t d=950 MCO 9 EVO / max. 270 t d=950 MCO 9 S EVO / max. 245 t > Max. feed capacity per hour [t/h]

12 MOBILE CONE CRUSHERS MOBICONE OVERVIEW OF PLANTS 23 MOBILE CONE CRUSHERS MOBICONE MCO 9 S EVO MCO 11 MOBICONE QUARRY-LINE > Robust and powerful for tough natural stone applications, option for external power supply MCO 11 PRO 470 t/h Automatic crushing gap adjustment Crusher system size d = 1,100 mm Slide mechanism for transportation and adaptation of the material discharge pattern Continuous Feed System (CFS) Maximum feed size 48,000 kg 240 mm MOBICONE PRO MCO 11 S 450 t/h Crusher system size d = 1,100 mm Robust, powerful triple-deck screening unit for closed material loop Maximum feed size 75,000 kg 200 mm MOBICONE EVO-LINE > Compact and powerful, with and without secondary screening unit 2,050 x 5,000 mm MCO 9 EVO MCO 13 Low-consumption diesel-direct electric drive concept 270 t/h 590 t/h Fully automatic crushing gap adjustment Crusher system size d = 950 mm Crusher system size d = 1,300 mm Slide mechanism for transportation and adaptation of the material discharge pattern Continuous Feed System (CFS) Maximum feed size 29,500 kg 200 mm Maximum feed size 75,000 kg 330 mm MOBICONE EVO MCO 9 S EVO MCO 13 S Low-consumption diesel-direct electric drive concept 245 t/h 650 t/h Fully automatic crushing gap adjustment Crusher system size d = 950 mm Crusher system size d = 1,300 mm MOBICONE EVO Slide mechanism for transportation and adaptation of the material discharge pattern Continuous Feed System (CFS) Secondary screening unit with return conveyor (optional) Maximum feed size 40,000 kg 200 mm 1,350 x 4,500 mm Robust, powerful triple-deck screening unit for closed material loop Maximum feed size 115,000 kg 280 mm 2,350 x 6,000 mm

13 MOBILE SCREENING PLANTS MOBISCREEN THE SERIES 25 MOBILE SCREENING PLANTS MOBISCREEN The mobile screening plants MOBISCREEN are used for screening almost all natural stone and residual construction materials. The classifying and coarse screens are available in double- or triple-deck design, with hydraulic or diesel-electric drives. APPLICATION OF THE MOBISCREEN PLANTS > Classifying screens: feed size mm > Scalping screens: feed size mm The applications of the MOBISCREEN plants are diverse. A variety of suitable screen surfaces are available for attaining different final grain sizes and for different feed material.

14 MOBILE SCREENING PLANTS MOBISCREEN OVERVIEW OF PLANTS 27 MOBILE SCREENING PLANTS MOBISCREEN MS 15 Z MS 16 D MS 20 D MS 21 Z MS 12 Z MS 15 Z Screen for coarse elements with two screen decks 200 t/h Screen for coarse elements with two screen decks 400 t/h Maximum feed size: 300 mm 1,220 x 2,750 mm 15,500 kg 75 kw Maximum feed size: 400 mm 1,520 x 4,880 mm 34,000 kg 95 kw MS 13 Z MS 16 Z Screen for coarse elements with two screen decks 300 t/h Double-deck screening plant 350 t/h Maximum feed size: 400 mm 1,370 x 3,660 mm 23,000 kg 75 kw Maximum feed size: 150 mm 1,520 x 4,270 mm 27,000 kg 75 kw MS 14 Z MS 16 D Double-deck screening plant 250 t/h Triple-deck screening plant 350 t/h Maximum feed size: 150 mm 1,370 x 3,050 mm 19,500 kg 75 kw Maximum feed size: 150 mm 1,520 x 4,270 mm 29,000 kg 75 kw

15 MOBILE SCREENING PLANTS MOBILE SECONDARY IMPACT CRUSHERS MOBIFOX 29 MOBILE SCREENING PLANTS MOBISCREEN MOBILE SECONDARY IMPACT CRUSHERS MOBIFOX MS 19 Z Double-deck screening plant 500 t/h Maximum feed size: 150 mm 1,520 x 6,100 mm 36,000 kg 95 kw MS 19 D Triple-deck screening plant 500 t/h Maximum feed size: 150 mm 1,520 x 6,100 mm 36,500 kg 95 kw MS 21 Z Screen for coarse elements with two screen decks 500 t/h Maximum feed size: 500 mm 1,830 x 6,100 mm 40,000 kg 165 kw MS 20 D Triple-deck screening plant Diesel-electric drive For natural stone applications Maximum feed size: 150 mm 650 t/h 2,050 x 6,000 mm 57,000 kg 226 kw The mobile secondary impact crushers MOBIFOX are used as secondary or tertiary crushers for soft to medium-hard natural stone. They have large integrated triple-deck screening units, which enable a closed material loop and the production of up to three final grain sizes. MS 23 D MF 14 S / MF 16 S MF 14 S MF 16 S 400 t/h 300 t/h Triple-deck screening plant 800 t/h Feed opening 1,620 x 600 mm 1,420 x 600 mm Diesel-electric drive For natural stone applications Maximum feed size: 200 mm 2,300 x 8,000 mm 85,000 kg 226 kw 120,000 kg 75,000 kg Maximum feed size 250 mm 220 mm 2,350 x 6,000 mm 2,000 x 5,000 mm

16 SERVICE SERVICE 31 THE KLEEMANN SERVICE PROGRAM: CUSTOMER SERVICE AT KLEEMANN SERVICE NETWORK Customer service at KLEEMANN means: reduced downtimes, minimum wear costs, maximum customer proximity. A wide range of training courses as a basis for optimal use of our plants. A dense network with experienced service technicians. Quickly available original spare parts. All of this is guaranteed by our comprehensive support organisation. Worldwide, day after day. The KLEEMANN service program: Professional maintenance and repair of your machines and plants Preventive maintenance through service contracts Ordering of original parts the correct wear part for your application, reduction in wear part and operating costs Application advice and training Our local contact partners provide you with comprehensive support for all tasks and questions related to our products. Quick technical support is our main priority. We ensure short response times and quick solutions through a close network of subsidiaries, their experienced service technicians and the additional support provided by our support organisation in the parent plant. TRAINING COURSES An essential element of the successful use of our plants is corresponding knowledge of their operation. In order to communicate the necessary technical knowledge to your employees, KLEEMANN offers a wide range of training courses, which can be carried out in the CTT (Centre for Training and Technology) in Göppingen or on site. PARTS AND ACCESSORIES Original parts and accessories from KLEEMANN can assure the high reliability and availability of the machines in the long term. Rapid identification of the correct part is possible using WIDOS the WIRTGEN GROUP documentation system. An overview of all spare parts with simple ordering information is available under Further information: service@kleemann.info

17 KLEEMANN GmbH Germany Manfred-Wörner-Str Göppingen Phone: KLEEMANN GmbH Subject to changes. Version