OHIO GEAR REDUCERS DESIGN FEATURES
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1 REDUCERS Cast Iron NEMA C Flange with machined fits for precision alignment for motor and bearings. Seal Guard on quill-input styles protects input seals from damage during motor installation. Oversized Positively Retained High Speed Shaft Bearing for higher shock load capacity, shaft alignment and seal life. Ideal for frequent starting and reversing applications. High Capacity Oil Reservoir reduces noise, aids heat dissipation and lubricates for life. Multiple venting options for multi-position mounting. Factory filled with premium Mobil SHC634 synthetic Lubricant. Single Cover design provides precise centering of gear for lower noise levels and higher overall gear efficiencies. Push-Off Holes drilled and tapped into flange for quick motor removal on quill input styles (56 & 140TC frames). Ohio Gear Fine- Graded, One Piece Cast housing for rigidity and alignment of worm, worm gear, bearings and mounting surfaces. Superior resistance to environmental contaminants with high heat dissipation and noise reduction. BISSC certified reducers available for food service applications. DESIGN FEATURES Single-Piece, Alloy Steel Worm Shaft high lead angle worm is case hardened, ground and polished. Robust Shaft of high strength steel alloy for superior torque and overhung load capacities. Premium Grade 5 heat-treated bolts used throughout O-Rings on and Covers eliminate gaskets, sealants and leaks. Permanent Full Fact Metal Nameplate is drive screwed to housing for easy field identification even after years of service. Tapered Roller Bearings on output shaft for high overhung and thrust capacities. Bronze Alloy Worm Gear Is chill cast from premium quality bronze for maximum strength, lubricity and superior life. Viton Premium Quality, Double Lip Seals throughout on micro finished surfaces mean extended life, resistance to high temperature, abrasion and chemicals. 65
2 REDUCERS - HOW TO ORDER/STYLES STYLE SERIES RATIO MOTOR FLANGE OUTPUT SHAFT SOLID OUTPUT SHAFT BMQ Motor Flange and Quill input BMC Motor Flange and Flexible Coupling B Non-Flanged Solid Shaft HOLLOW OUTPUT SHAFT SMMQ Motor Flange and Quill SMMC Motor Flange with Flexible Coupling SM Non-Flanged, Solid Shaft For base mounted unit replace letter B with corresponding letter(s) as per the styles shown below. Series Center Distance (inches) Ratio : NEMA Flange Code For NEMA Frame 56 56C TC TC TC TC L R D # Left hand output shaft SAMPLE MODEL NUMBER BMQ C-L Right hand output shaft Double output shaft Bore (Inches) for hollow o/p shaft Motor Flange and Quill, Single Reduction, 1.75 Centre Distance, 15:1 Ratio, Left Hand Solid Shaft, 5/8 Bore With NEMA 56C Flange BMQ C L Style Series Ratio Motor Shaft SINGLE REDUCTION STYLES B Style U Style S Style J Style PH Style PL Style BMQ Style UMQ Style SMQ Style JMQ Style PHMQ Style PLMQ Style BMC Style UMC Style SMC Style JMC Style PHMC Style PLMC Style SM Style SMMC Style SMMQ Style 66 SMF Style SMFMQ Style SMFMC Style
3 Ratio :1 RPM 813 Series 815 Series 818 Series 821 Series Ratio :1 RPM 824 Series 826 Series 830 Series 832 Series Ratio :1 RPM SINGLE REDUCTION RATINGS ALL STYLES (1800 RPM INPUT) 842 Series 852 Series 860 Series
4 SYTLE BMQ & MOTOR MOUNT DIMENSIONS STYLE BMQ DIMENSIONS (Inches) SERIES A B C D CD F G H Tap Size Depth I J K N O O* T / / / / / / / / / X / X 860** / N/A X 4.00 L LM LQ LQ1 RQ SERIES 48CZ BMC STYLE MOTOR MOUNTING DIMENSIONS BMQ STYLE LM L LQ LQ1 RQ 56C/ 140T 180TC/ 210TC 250TC 48CZ/ 56C/140TC 180TC 210T C 250TC 56C / 140TC 180TC 210TC 250TC N/A N/A 3.46 N/A N/A N/A 3.09 N/A N/A N/A N/A N/A 3.99 N/A N/A N/A 3.62 N/A N/A N/A N/A N/A 4.09 N/A N/A N/A 3.59 N/A N/A N/A N/A N/A 4.46 N/A N/A N/A 4.06 N/A N/A N/A 824 N/A N/A N/A N/A N/A N/A 826 N/A N/A N/A N/A N/A N/A 830 N/A N/A N/A N/A 832 N/A N/A N/A N/A 842 N/A N/A N/A N/A FRAME AJ AK BD BE BE1 BORE DIA. 48CZ N/A C N/A TC N/A TC N/A TC N/A TC N/A BF 68
5 STYLE B AND BASE MOUNT DIMENSIONS ASSEMBLIES R L D REVERSE ALL ARROWS FOR OPPOSITE INPUT SHAFT ROTATION. CONTACT FACTORY FOR OTHER MOUNTINGS OR ASSEMBLY POSITIONS. STYLE B DIMENSIONS (Inches) SERIES A B C D CD F G H Tap Size Depth I J K L N O O* dbl. T U / / / / / / / / / / * / N/A BASE MOUNTING DIMENSIONS - Horizontal U Base For UMQ, UMC and U Style OUTPUT.125 X X.625 X 4.00 INPUT Horizontal U Base For UMQ, UMC and U Style D D SERIES A B (U Style) (S style) F G H J K V
6 STYLE SM & SMFMC DIMENSIONS STYLE SM SERIES AA AB AD AE1 AE2 AF AG B C D CD F G H I L M R N/A STYLE SMFMC T MAX U V.125 X X.50 X.50 X.875 X X 3.44 SERIES A AE B BB D CD H I 70 N R T MAX U V W X Y X X X X X N/A X 3.44 Note: For Dimensions L, L1 & LM refer to page 66
7 DISCOUNT CODE - G1 SINGLE REDUCTION - LIST PRICING SIZE/STYLE B U (S) BMQ/MC UMQ J JMQ 813 $459 $489 $525 $555 $554 $ $492 $533 $569 $610 $593 $ $498 $539 $575 $616 $599 $ $587 $633 $664 $710 $699 $ $733 $782 $840 $889 $850 $ $840 $890 $969 $1,019 $965 $1, $1,108 $1,172 $1,240 $1,304 $1,244 $1, $1,231 $1,299 $1,366 $1,434 $1,380 $1, $1,903 $2,033 $2,193 $2,323 $2,142 $2, $3,182 $3,411 $3,696 $3,925 $3,582 $4, $5,119 $5,523 $5,560 $5, SIZE/STYLE PH/PL PH/PL MCQ SM SMF SMMQ/MC SMFMQ/MC 813 $558 $624 $606 $691 $672 $ $595 $672 $639 $724 $715 $ $601 $678 $644 $729 $721 $ $699 $776 $779 $879 $857 $ $860 $969 $943 $1,063 $1,050 $1, $1,013 $1,142 $1,058 $1,198 $1,188 $1, $1,290 $1,422 $1,319 $1,469 $1,451 $1, $1,394 $1,559 $1,762 $1,917 $1,673 $1, $2,134 $2,424 $2,428 $2,638 $2,718 $2, $3,571 $4,085 $3,671 $3,971 $4,109 $4, $5,857 $6,298 $6,113 $6,773 $6,665 $7,324 ADDER FOR DOUBLE OUTPUT SHAFT (DOUBLE OR SINGLE REDUCTION) SIZE PRICE $21 $21 $26 $30 $33 $36 $44 $48 $74 $91 $127 NOTE: DOUBLE REDUCTION OHIO REDUCERS are also available. Contact PHELAN ELECTROMEC for details. 71
8 REDUCERS - ACCESSORIES / WEIGHTS DISCOUNT CODE - G1 SIZE HORIZ "U" BASE VERTICAL PH/PL BASE "J" BASE STEEL "BF" OUTPUT FLANGE KIT TORQUE ARM KIT BMC STYLE INPUT FLANGE KIT 813 $30 $99 $95 $108 $ $41 $103 $101 - $228 $ $41 $103 $101 $108 $ $46 $112 $112 $119 $228 $ $49 $127 $117 $171 $ $50 $173 $125 $184 $228 $ $64 $182 $136 - $ $68 $193 $149 - $228 $ $130 $231 $239 - $228 $ $229 $389 $400 - $481 $ $404 $ $481 $600 REDUCER STYLE Solid Shaft BMQ BMC B Hollow Shaft SMMQ SMC SM REDUCER ACCESSORIES APPROXIMATE WEIGHTS (LBS.) ACCESSORY T/U J PL/PH F (Cast Iron) BF (Steel) SM STYLE (SHAFT MOUNT) AVAILABLE BORE SIZES (INCHES) 813/ /824/ / , 1.00 SINGLE REDUCTION APPROXIMATE WEIGHTS (LBS.) 1.00, , , , , , , 1.75, , , 2.188, 2.25, 2.438,, , 3.188, PLEASE NOTE: DOUBLE REDUCTION OHIO REDUCERS are also available. Contact PHELAN ELECTROMEC for details. 72
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