Illustrated Parts List I R6. Ride Mower GT2254. Repair Parts Manual

Transcription

1 Illustrated Parts List I R Ride Mower GT Repair Parts Manual

2

3 SCHEMATIC BATTERY SOLENOID RED A RED RED M AMMETER (OPTIONAL) WHITE FUSE PTO (DISENGAGED) STARTER B S M G A1 L A2 WHITE BLACK IGNITION SWITCH BLACK CLUTCH / BRAKE (PEDAL UP) GRAY SEAT SWITCH (NOT OCCUPIED) BLACK BLACK GRAY REVERSE SWITCH SHORTING CONNECTOR BLACK NOT IN REVERSE BLACK ELECTRIC CLUTCH BLACK RED BLACK / WHITE BLUE FUEL SHUT-OFF SOLENOID FUEL LINE IGNITION UNIT HOUR METER (OPTIONAL) SPARK PLUGS GAP (2 PLUGS ON TWIN CYL. ENGINES) BLACK BLUE RED (IF SO EQUIPPED) ORANGE CHARGING SYSTEM OUTPUT 1 AMP 300 RPM REGULATOR 2 VOLTS 300 RPM (REGULATOR DISCONNECTED) ALTERNATOR LIGHT SW BROWN BLACK BLACK IGNITION SWITCH POSITION CIRCUIT MAKE OFF M+G+A1 RUN/OVERRIDE B+A1 RUN B+A1 L+A2 START B+S+A NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. HEADLIGHTS NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29

4 ELECTRICAL D.C. AMPERES

5 ELECTRICAL Battery Bolt Hex Head 1/4-20 x 3/ Tray, Battery Bolt, Battery Front 1/4-20 x.5 Zinc Holddown Battery Front Mount Nut, Push Nylon 1.4" Battery Front Switch Interlock Harness Socket Light w/4152j Bulb Light Cable Starter Cable, Battery Fuse Nut Keps Hex 1/ Cable, Ground Switch, Plunger Switch, Ign Key Switch Light/Reset Harness Ign Screw Thd Cut 1/4-20 x 1/ Cover, Terminal Red Solenoid Ammeter Switch, PTO Protection Wire Loop Bulbholder Asm Bracket ROS Switch Intek Screw NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 31

6 CHASSIS AND ENCLOSURES chassis-stealth II_10-vgt

7 CHASSIS AND ENCLOSURES Rail, Frame RH Drawbar, Gt Nut, Crownlock Hex /1-14 unc Dash Dash, Lower Vgt One Piece Screw, Thd Cut 1/4-20 x 1/ Support, Battery Hood Asm Lens LH Cover, Access Screw 3/-1 x 3/4 Zc Grille Washer 13/32 x 13/1 x 12 Ga Bolt Fin Hex 3/-1 x 1 Gr Nut Lock 3/-1 unc Footrest, RH Lens RH Footrest, LH Saddle, Slkscr Vgt Bracket Support 1-pc Bracket, Pivot Chassis Lh Bracket, Pivot Chassis Rh Plate Asm Engine Chassis Washer 11/32 x11/1 x 1 Ga Screw 5/1-1 x 3/ Fender Bracket, Axle Front Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Chassis Bracket, Chassis Front Bracket Fender Screw 3/-1 x 1-1/ Washer 13/32 x 1 x 14 Ga Screw 3/-1 x 1/ Guide, Belt Gear Drive Screw Thdrol. 5/1-1 x 1/ Guide, Belt Up Stop Bracket, Support Transaxle Bolt Fin Hex /1-14 unc x Washer, Lock Hvy Hlcl Spr / Rail, Frame Lh Screw Thdrol 5/1-1 x Screw Wshd Hex x 5/ Screw 10 x 3/4 Single Lead-Hex Bolt Fin Hex /1-14 x1 Gr Cupholder YTGT Bolt Shoulder 5/1-1 TT Bracket Dash Rh Skirt Grille RH Bracket Dash Lh Skirt Grille LH Extrusion Bumper Duct Heat Hood Shield Browning Light Box Asm w/lens Screw 5/1-1 x 3/4. Blk Screw Thdrol. 3/-1 x 1/ Console Fuel Window Screw Hex Wsh Hi-Lo 1/4-1/ Bracket Support Tank Bracket Chassis Sway Rod Bracket Sway Brace Bushing Snap Screw 3/-1 x Bolt Fin Hex 5/1-1 unc x 3/ Washer Lock Hvy Hlcl Spr. 5/1 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33

8 GROUND DRIVE drive_9-vgt 2 34

9 GROUND DRIVE Washer, Thrust, Axle Screw Thdrol 5/1-1 x 3/ Nut, Crownlock 3/ Pin, Cotter Wheel, Hub Assembly Klip, Ring Bolt, Hub Disc, Brake Yoke, Brake Disc Washer, Special Bushing Washer 13/32x13/1 x 1 Ga Set, Screw 1/4-2 x 3/ Spring Lever, Brake Cam, Brake Disc Screw, Flat Head 1/4-2 x 3/ Gearshift, Lever Assembly Knob Support, Puck Brake Puck, Brake Top Spring, Return Screw, Hexwsh Thd. 5/1-1 x 1-3/ Nut, Hex Jam 3/ Brake, Rod Washer 13/32 x 1 x 1 Ga Cap, Plunger Rod, Parking Brake Spring, Drive Ground Washer 25/32 x 1-1/4 x 1 Ga Nyliner Screw, Fin. #10-24 x Actuator, Interlock Switch Nut, Centerlock # Cover, Pedal Retainer, Spring Clutch Rod Bolt, Carr. 3/-1 x 1-1/2 Gr Pulley, Idler, Flat Nut, Crownlock 3/-1 unc Pulley, Idler, Grooved Clutch, Arm Assembly Bearing, Idler V-Belt Bracket, Shift Rod, Hi-Lo Shift Rod, Hi-Lo Spring Clip, Connecting Link Pulley, Transaxle Washer, Lock / Bolt, Fin Hex /1-14 x 1-1/ Shaft, Clutch/Brake Pedal Bolt, Shoulder Washer, Hardened Washer, Flat Pin, Roll Hub, Cover Nut, Lock Flg. 3/-1 unc Ring Retainer Washer Thrust 5/ x 1.10 x 1/32 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 35

10 STEERING ASSEMBLY steering_15-vgt 3

11 STEERING ASSEMBLY Wheel, Steering Axle Asm., Front Fitting, Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/ x 1 Ga Ring, Klip #T Cap, Spindle Bolt, Fin Hex 5/-11 x 2-3/ Spacer Brg Axle Front Nut, Lock Flange 5/-11 unc Washer 25/32 x 1-1/4 x 1 Ga Washer, Lock Hvy Hlcl Spr 3/ Nut Crownlock 3/ Shaft Asm., Steering Draglink Support Asm., Steering Vgt Boot Steering Adapter, Wheel Steering Bushing, Strg Screw Cap, Wheel Steering Bearing, Col. Strg Screw 3/-1 x 3/ Bearing, Flange Bushing, Nyliner Snap Washer 11/32 x 1 x 10 Ga Washer, Lock Hvy Hlcl Spr 5/ Bolt, Hex Hd 5/1-1 x 3/ Gear, Sector Steering Tie Rod Bracket Switch Inerlock VGT Screw 5/1-1 x 1/ Extension Steering Premium Washer 9/1 ID x 2-3/ OD 12 Ga Nut Hex Jam Toplock 1/2-20 unf Clip Steering Washer Hardened NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 3

12 ENGINE engine-intek-els_10-vgt SPARK ARRESTER KIT 3

13 Engine Briggs, Model No. 40H(Order parts from engine manufacturer) Muffl er Side Pulley V-Idler Keeper Asm. Belt Engine VGT Bushing Clutch Electric Pulley Engine VGT Elect Clutch Tank Fuel Cap Fuel Control Throttle Screw 10 x 3/4 Single Lead Hex Control Choke Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit Clip Push-In Hinged Clamp Hose Screw TT 3/-1 x 2-1/4 unc Screw TT 3/-1 x 4 unc Washer 1-1/2 OD x 15/32 ID x Washer Lock / Nut Keps Hex 1/4-20 unc Bushing Shield Heat Muffl er Gasket Tube Exhaust LH Tube Exhaust RH Screw Socket Head 5/1-1 x Tube Drain Valve Oil Drain Bolt 5/1-1 unc x 1-3/4 W/Sems Screw 3/-1 x 1-1/ Bolt Hex /1-20 X 3.5 Gr. 5 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Briggs & Stratton Kohler Co Tecumseh Products Honda Engines Kawasaki

14 SEAT ASSEMBLY seat_1-vgt Seat Bracket, Pivot Seat Strap Asm Fender Bolt Shoulder 5/1-1 x Clip, Push In Hinged Nut, Crownlock 3/ Spring, Seat Cprsn Bolt 5/1-1 Unc x 3/ Pan, Seat Bracket, Mounting Switch Bushing, Snap Bolt, Carriage 1/4-20 x 1-1/ Spacer, Split Spring, Cprsn Nut, Lock 1/4 Lge Flg Gr Washer /32 x 1-3/1 x 12 Ga Knob Seat Cap, Spring Seat Bolt, Shoulder 5/ Nut Crownlock 5/ Nut, Crownlock 5/1-1 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 40

15 DECALS Decal, Deck heavy Duty Decal, Engine Decal, Hood, RH Decal, Hood, LH Decal, Side Panel Decal, Customer Resp Decal, Dash Decal, Fender Decal, Danger Decal, Clutch/Brake Decal, Replacement Decal, V-Belt Sch Decal, Caution Decal, Ins. Strg Whl Decal, Mower Upstop Refl ector Decal, Btry Dngr/Psn Pad, Footrest, RH Pad, Footrest, LH Manual, Owner s (English) WHEELS & TIRES Cap, Valve, Tire Stem, Valve Rim Assembly, Front Tube, Front (Service Item Only) Tire, Front Fitting, Grease Bearing, Flange (Front Wheel Only) Cap, Hub Tire, Rear Tube, Rear (Service Item Only) Rim Assembly, Rear Fitting, Grease Sealant, Tire (10 oz. Tube) wheel_art_1-vgt 41 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

16 LIFT ASSEMBLY lift_rh_1 42

17 LIFT ASSEMBLY Rod Asm., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-Ring Truarc # Washer 29/32 x 1-1/4 x 1 Ga Bolt, Fin Hex 3/-1 x 1-1/ Grip, Handle Button, Plunger Plunger, Lever Lift Spring 0.20D x Link Lift Retainer, Spring Retainer, Spring Nut, Jam Hex 1/2-13 unc Nut, Lock W/Wsh 1/2-13 unc Trunnion Infi n Height Nut, Special Washer 13/32 x 5/ x 1 Ga Spring, Compression Inf Hgt Pin, Cotter 3/32 x 1/ Rod, Adj Lift Knob, Inf 3/-1 unc Pointer Height Indicator Plug, Hole Blk. 1.45/1.515 Dia Screw 5/1-1 x Nut, Lift Link / Washer 11/32 x 1-1/2 x 10 Ga Scale, Indicator Height Nut Hex Flange Lock Nut Push Phos & Oil Nut, Hex Jam 3/-1 unc Arm Suspension Rear RH Plate, Asm, Susp, Front Pin Flange Trunion Susp Arm Trunnion, Front, Susp Arm, Suspension LH Insert Wear Bolt Shoulder NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43

18 MOWER DECK mower_deck-54_2

19 MOWER DECK Deck Weldment Mower Retainer Spring Cover Mandrel LH Cover Mandrel RH Bolt /1 Asm. Blade Blade Standard Shaft Asm. w/lower Bearing Mandrel Housing Bearing, Ball, Mandrel Bolt Rdhd Sqnk 5/1-1 x 5/ Nut, Crownlock 5/1-1 unc Spring Torsion Nut, Push Defl ector Shield Rod, Hinge Screw Thd Roll Washer, Spacer Mower Vented Pulley, Mandrel Nut, Flg. Top Lock Cntr. 9/ Nut Pin Suspension Rear Washer 13/32 x 13/1 x 1 Ga Spring Compression Pulley, Idler, Stationary Washer 13/32 x 1-3/ x 3 Ga Washer 13/32 x 13/1 x 12 Ga Spacer, Retainer Arm, Idler Screw, Thdroll. 1/4-20 x 5/ V-Belt, Mower, Secondary Nut, Lock Flg. 3/-1 unc Bolt, Carr. 3/-1 x Bolt 3/-1 x 1-1/4 Gr Pulley Idler clutching Bolt Fin Hex 3/-1 unc x 2-1/ Bar Pnt Adj Pin Head Rivet Baffl e Right Baffl e Left Baffl e Center Washer Hardened Spring Clutch Drive Bolt Rdhd Sqnk 5/1-1 unc x 3/ Rod Tension Relief Bolt, Shoulder Gauge Wheel Nut, Centerlock 3/-1 unc Washer 3/ x / x 14 Ga Bushing Tension Relief Mandrel Asm. Service (Includes Key Nos and 33) Replacement Mower, Complete NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45

20 TRACTOR - - MODEL NO. GT2254 ( ) PRODUCT NO GEAR DRIVE TRANSAXLE 4

21 TRACTOR - - MODEL NO. GT2254 ( ) PRODUCT NO GEAR DRIVE TRANSAXLE Axle Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Carrier Axle Thrust Washer Bolt, Hex Head 3/-24 x 3-1/4 (1 Thread Length) Steel Ball Spring Shift Fork Detent Shift Fork, High-Low Range Thrust Bearing Race th Reduction Pinion rd Reduction Gear Shaft Snap Ring, Crescent Type High-Low Range Gears Needle Bearing Sintered Iron Bearing Shift Fork Shaft, High-Low Range Differential Pinion Spacer Differential Pinion Bushing Gripco Centerlock Nut 3/ Shift Fork, R.H Oil Seal Sintered Iron Bearing Shift Fork Shaft Shift Fork, L.H Shift Shaft, High-Low Range Oil Seal Pressure Relief Valve Gearcase, Reverse Idler Shaft and Bearings, R.H. (Includes Key No. s,1, 25, 33, 50, 3, and 2) Dowel Pin Needle Bearing Thrust Bearing Race th Reduction Gear Shaft th Reduction Gear Spacer Thrust Bearing Race Gate, Lower, Shift Gearcase and Bearings, L.H. (Includes key Numbers 1, 25, 49, 50 (2), 51and 52) Pipe Plug 1/2-14 N.P.T Bolt, Hex 5/1-1 UNC x 1-1/ Oil Seal Pipe Plug 1/4-1 N.P.T Needle Bearlng Needle Bearing Needle Bearing Needle Bearing Thrust Bearing Race rd Reduction Pinion, Low th Reduction Gear rd Reduction Pinion Spacer nd Reduction Gear Shaft Final Drive Pinion st Reduction Gear Shaft st Reduction Shaft Spacer rd Reduction Plnion Hlgh nd Reduction Gear Needle Bearlng Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear Key, Hi-Pro 1/ x / Snap Ring, Crescent Type Intermediate Speed Gear High Speed Gear Thrust Bearing Race Intermediate and High Speed Cluster Pinions Input Shaft Low Speed Pinion E-Ring Reverse Idler Gear Needle Bearing Sealing Washer Nut, Hex, Jam / Oil Seal Reverse Idler Shaft Gearshift Lever, Bent Gearshift Cap Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed Spring Washer 15/32 x 15/1 x 1 Gauge Shift Mechanism Seal Washer 9/1 x 15/1 x 12 Gauge Gearshift Gate and Reinforcement Shift Ball Cover Gasket Cotter Pin 1/ x 3/ Bolt, Hex, 5/1-1X1 Epoxy Patch Lever Assembly ROS Gear Shift Transaxle, Speed, Complete Assembly Actuator, Shift Lever NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 4