STAR Ball and Roller Rail Systems with Gear Rack RE / Linear Motion and Assembly Technologies

Transcription

1 STAR Ball and Roller Rail Systems with Gear Rack RE / Linear Motion and Assembly Technologies

2 STAR Ball and Roller Rail Systems, with Gear Rack Product Overview Gear rack, L-type with straight teeth for narrow runner blocks (ball and roller) Gear racks and runner blocks of all sizes can be combined at random. Gear Ball Roller rack guide rail size size , 30, Guide and gear rack can be mounted on the ALU-STAR profile system. Gear rack, slot-type with helical teeth for all ball runner blocks Only gear racks and runner blocks of the same size can be combined. Gear rack size Ball guide rail size Guide and gear rack can be mounted on the ALU-STAR profile system. 2 RE /

3 RD /03.97 Application example 1 gear rack 2 pinion 1 2 Gear racks with pinion drive are an addition to the STAR range of ball and roller rail systems. Deutsche Star Rollen-Schienenführungen RD / RD RD RE /

4 STAR Ball and Roller Rail Systems, with Gear Rack Gear rack, L-type with straight teeth Gear rack, L-type with straight teeth Inductively hardened and ground. Quality grade 7 for narrow ball runner blocks: 1621/1622/ 1623/1624/1632/1694/1666/1664 or roller runner blocks 1821/1824 Pinion with straight teeth Type A with keyway Hardened teeth (HRC 58+2), ground teeth and bore. Quality grade 6H24. Type B with bore Hardened and ground teeth (HRC 58+2), soft bore. Quality grade 6H24. Gear rack, L-type with straight teeth Size Order number L [mm] Weight for Gr 1) length for Gr 1) L m H1 H2 T T1 p B1 B2 B3 N6 B4 B5 D5 S mm code 1200 mm length code [kg] ) gear rack Pinion with straight teeth Type A with keyway Module: 1.91 mm for gear rack size 25 Number p da d b B dp d N M A Keyway Order Weight of teeth H6 JP9 Jxk number [kg] M4 4 6 x M4 4 6 x M4 4 6 x Module: 2.55 mm for gear rack size 30 Number p da d b B dp d N M A Keyway Order Weight of teeth H6 JP9 Jxk number [kg] M x M x M x Module: 3.18 mm for gear rack size 35 Number p da d b B dp d N M A Keyway Order Weight of teeth H6 JP9 Jxk number [kg] M5 4 8 x M5 4 8 x M5 4 8 x RE /

5 B2 D5 H1 H2 N6 B3 B4 S5 B5 p ø0,3 (n x) B1 T1 T T1 L ød N ødp ød N ødb M A b B b B ød øda ød øda Typ A Typ B J k Pinion with straight teeth Type B with bore Module: 1.91 mm for gear rack size 25 Number p da d b B d N db Order Weight of teeth H7 number [kg] Module: 2.55 mm for gear rack size 30 Number p da d b B d N db Order Weight of teeth H7 number [kg] Module: 3.18 mm for gear rack size 35 Number p da d b B d N db Order Weight of teeth H7 number [kg] Maximal transmittable torques M max [Nm] Number module module module of teeth 1.91 mm 2.55 mm 3.18 mm P=6 P=8 P= RE /

6 STAR Ball and Roller Rail Systems, with Gear Rack Gear rack, slot-type with helical teeth Gear rack, slot-type with helical teeth Inductively hardened and ground. Quality grade 7 for all ball runner blocks Pinion with helical teeth Type A with keyway Hardened teeth (HRC 58+2), ground teeth and bore. Quality grade 6H24. Type B with bore Hardened and ground teeth (HRC 58+2), soft bore. Quality grade 6H24. Gear rack, slot-type with helical teeth Size Ordernumber L [mm] Weigth for Gr 1) length for Gr 1) L m t H1 H2 T T1 p t B1 B2 B3 B4 B5 S mm code 1200 mm length code [kg] ) gear rack Pinion with helical teeth Type A with keyway Module m t : 1.59 mm for gear rack size 25, m n : 1.5 Number p t da d b B dp d N M A Keyway Order Weigth of teeth H6 JP9 Jxk number [kg] M4 4 6 x M4 4 6 x M4 4 6 x Module m t : 3.18 mm for gear rack size 30, m n : 3 Number p t da d b B dp d N M A Keyway Order Weigth of teeth H6 JP9 Jxk number [kg] M x M x M x Module m t : 3.18 mm for gear rack size 35, m n : 3 Number p t da d b B dp d N M A Keyway Order Weigth of teeth H6 JP9 Jxk number [kg] M x M x M x RE /

7 B2 øs5 M A Typ A J H1 H2 ød N ødp ød øda k B5 B3 B4 b B T1 T T1 L ød N ødb b B ød øda Typ B p t B1 Pinion with helical teeth Type B with bore Module m t : 1.59 mm for gear rack size 25, m n : 1.5 Number p t da d b B d N db Order Weight of teeth H7 number [kg] Module m t : 3.18 mm for gear rack size 30, m n : 3 Number p t da d b B d N db Order Weight of teeth H7 number [kg] Module m t : 3.18 mm for gear rack size 35, m n : 3 Number p t da d b B d N db Order Weight of teeth H7 number [kg] Maximal transmittable torques M max [Nm] Number module module module of teeth 1.59 mm 3.18 mm 3.18 mm Gr 1) Gr.25 Gr 1) Gr.30 Gr 1) Gr.35 P t = 5 P t = 10 P t = ) gear rack RE /

8 STAR Ball and Roller Rail Systems, with Gear Rack Lubrication and calculation of the gear rack drive Lubrication of the gear rack drive The teeth of the gear rack have to be Gear racks and pinions have to be cleaned lubricated with grease after approx. of dirt and remnants of old grease. 200 hours of operation or at least once a month. For units in a vertical set-up Lubricants for gear racks: or units used in difficult operating Adhesive grease with fatty additives, e.g. conditions the lubrication intervals have to AVIA Aluplex 2RHY from Bantelon be shortened to approx. 100 hours of or any other equivalent adhesive grease operation (weekly). (usually containing graphite). Alternatively, for cases in which these additives are unwelcome it is possible to use transparent but lower-duty lubricants such as VISCOGEN KL 300 from Optimol. Calculation for a horizontal axis for a vertical axis F V = F R + m a; [N] F V = ± m g + m a + F R ; [N] F R = friction of all the runner blocks used [N] = F 1 + F 2 m = moved mass [kg] m g = 9.81 ; s 2 a = acceleration m s 2 M max F M required = v d ; [Nm] M permissible = ; [Nm] 2 k s f Type of loading k Drive type of loading k of the machine to be driven uniform medium shocks servere shocks uniform medium shocks servere shocks Safety factor s Service life factor f Axial distance between rotary bearing and the pinion tooth width center line 1 x tooth width 2 x tooth width Lubrication continuous daily continuous daily Peripheral speed [m/s] [m/min] Condition M required M permissible 8 RE /

9 Frictional forces Ball runner blocks Frictional forces F 1, F 2 1. Frictional forces F 1 Ball runner block of standard length on a guide rail with cover strip Frictional forces [N] Preload class Size up to approx. preload preload preload 10 µm clearance 0.02 C 0.08 C 0.13 C Ball runner block, long, on a guide rail with cover strip Frictional forces [N] Preload class Size up to approx. preload preload preload 10 µm clearance 0.02 C 0.08 C 0.13 C Frictional forces F 2 F 2 = F x [N] F = resulting external force [N] Roller runner blocks Frictional forces F R Roller runner block on a guide rail with cover strip Frictional forces [N] Preload class Size preload preload preload 0.02 C 0.08 C 0.13 C RE /

10 STAR Ball and Roller Rail Systems, with Gear Rack Mounting the gear rack drive Mounting Composite gear racks: Composite gear racks are mounted with an assembly element. Assembly element Gear rack L-Type Assembly elements Size L m Order number [mm] [mm] Gear rack Assembly element Gear rack slot-type Assembly elements Tooth flank clearance: Size L m t Order number [mm] [mm] Gear rack Assembly element To comply with the required level of precision, for normal applications, do not set a value smaller than 0.02 mm over the entire travel path. Length grid n x /320 n x /640 n x / / RE /

11 Gear rack, L-type, mounting options Ball rail guide size 35 / Roller rail guide size 35 Gear rack size 25 Gear rack size 30 Gear rack size 35 Ball rail guide size 30 Profil 50 x 100 Gear rack size 25 Gear rack size 30 Gear rack size 35 Profile 50 x 100 Ball rail guide size 25 / Roller rail guide size 25 Gear rack size 25 Gear rack size 30 Gear rack size 35 Profile 40 x 80 RE /

12 STAR Ball and Roller Rail Systems, with Gear Rack Gear rack, slot-type, mounting options Mounted on a profile100 x 100 Ball rail guide size 35 Gear rack size 35 Ball rail guide size 30 Gear rack size 30 Ball rail guide size 25 Gear rack size RE /

13 Mounted on a profile 80 x 80 Ball rail guide size 35 Gear rack size 35 Ball rail guide size 30 Gear rack size 30 Ball rail guide size 25 Gear rack size 25 RE /

14 STAR Ball and Roller Rail Systems, with Gear Rack Notes / Drawings 14 RE /

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16 Great care has been taken during the compilation of this publication to ensure all the information contained is accurate. We accept no responsibility however for any damage resulting from incorrect or incomplete information contained. For deliveries and other services in the course of commercial business, the general terms and conditions for supplies and services contained in the valid price lists and the confirmations of order apply. As our products are constantly in the process of further development, they are subject to alternation without notice. Reproduction of this document, even in extract form, is only permitted with our approval. DQS - certified according to DIN EN ISO 9001 (reg. no. 1617) Bosch Rexroth AG Linear Motion and Assembly Technologies D Schweinfurt Telefon Telefax (general) Telefax (direct) Internet STAR Ball and Roller Rail Systems with Gear Rack RE / Printed on chlorine-free bleached paper Printed in Germany - p 2001/08/??/W Linear Motion and Assembly Technologies