Stainless Steel Chains and Components. Catalog 2015

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1 Caalog 215 Sainless Seel Chains an Componens

2 Qualiy mae in Germany Brüssel Amseram Berlin Warschau Luxemburg Prag München Wien Bern Ljubljana Braislava Zagreb Buape Monaco Sarajevo Belg Korsika Rom Pogorica Chain Technology from Bavaria Keen Wäler. le by he hir generaion of he Wäler family. operaes uner he same soluion-oriene. cusomer-focuse philosophy insille by our founers. We srive o provie our value cusomers no only worlclass proucs. bu also worl-class elivery. suppor an service ha excee heir expecaions. Our Know-How o your Avanage Designing an manufacuring he worl s highes performing sainless seel chains is our calling. Our passionae echnical expers ake grea prie in eveloping innovaive proucs. ha saisfy he highes emans. A Keen Wäler. we ake ime o fully unersan he iniviual nees of our cliens. Every ecision nees o generae lasing resuls. which susain an enhance aily operaions. cromox: Our Heriage We are prou of our over 6 years of innovaion an evelopmen. which are irecly reflece in he German-mae crafsmanship of all cromox proucs. Our engineering an manufacuring processes are secon o none. cromox proucs are esigne specifically wih he inusry an heir respecive applicaion in min. Leaer in Grae 6 Sainless Seel cromox. base on Grae 6. offers superior corrosion proecion. especially in harsh. emaning environmens an higher working loa limis wihou increasing weigh. Our proucs are rigorously ese in-house before leaving he facory o make sure hey mee our high sanars an more imporanly provie grea longeviy an highperformance in he fiel which our cusomers rely on.

3 a Conens CLICK TO JUMP TO PAGE cromox Chain Slings an Componens. Sainless Grae 6 4 cromox Lifiing Poins. Sainless Grae 6 13 cromox Pump Chains. Sainless Grae 6 16 cromox Hois Equipmen. Sainless Grae 6 18 cromox Nauic. Sainless Winlass Anchor an Forerunner Chains 22 Sainless Seel Chains for Recreaional an General Use 25 General Safey Noes & Insrucions 28

4 4 cromox Chain Slings an Componens. Sainless Grae 6 cromox Chain Slings an Accessories cromox Chain Slings an Accessories from Keen Wäler provie safey for emaning lifing an heavyuy ranspors wih superior proecion agains corrosion in harsh environmens an increase longeviy. Designe by our engineers wih he umos safey an urabiliy in min.

5 Loa Capaciy Table for Chain Slings 5 Ring- an hook-ene Slings similar DIN Grae 6 Meho of lifing Angle of inclinaion W.L.L. in 1-leg 2-leg. 3-leg & 4-leg Direc Tie Direc Tie Direc Tie Nominal chain hickness acc. o DIN (G5) (G5) The above-menione working loa limis correspon approximaely o he following loa facors: The srain mus be reuce o 5 % of he W.L.L. for unbalance lifing. Depenen on chain ype an meho of lifing. Noe: Slings ening in Shackles may nee o be e-rae o Grae 5 in some cases. Meho of lifing Angle of inclinaion Nominal chain hickness acc. o DIN 5687 Loop chains verically hanging Direc Direc W.L.L. in Tie Tie Baske chain wih Maser Link W.L.L. in (G5) (G5) The above-menione working loa limis correspon approximaely o he following loa facors: 2. 2x In (presumably arising) bening sresses he working loa mus be reuce as follows: x The srain mus be reuce o 5 % of he W.L.L. for unbalance lifing. Depenen on chain ype an meho of lifing.

6 6 Chains cromox Chain Slings Grae 6 similar DIN san blase Chain W.L.L. Dimensions mm Weigh b 1 min b 2 max kg *CK KW-CK KW-CK KW-CK KW-CK KW-CK KW-CK KW-CK16 (G5) *CK 18 (G5) b2 b1 *On Reques. Avanages of elecropolishing Elecrolyic polishing is an elecro-chemical process for surface reamen which causes ferriic ions o leave he maerial surface. The inene purpose is o reuce he microroughness. Therefore ir or prouc remains are much more unlikely o sick o he chain. The cleanabiliy is improve. Elecrolyic polishing is also use for eburring. buffing or passivaing. The process effecs a meallurgical clean surface wihou efecs. The maerial s corrosion resisance is fully exploie. This secion on Reques. cromox Loop Chains CELK. Grae 6 brigh polishe W.L.L. verical W.L.L. W.L.L CELK CELK CELK CELK CELK CELK CELK CELK16 (G5) L = Lengh 1 mm Circumference 2 mm Noe: Cusom sizes an finishes upon reques L Working Loa Limi epenen on chain emperaure 45 C -4 C o +25 C over 25 C o 35 C* over 35 C o 45 C W.L.L. 1% 75% 5% * (AISI 318LN) max 35 C allowe

7 Oblong Maser an Sub-Assembly wih Flaene Secion 7 cromox Oblong Maser CAGF. Grae 6 for 1- an 2-leg chain slings. san blase All maser links have a flaene secion o allow he use of connecors (e.g. clevis shackles ype CGS) W.L.L. for Chain Dimensions mm Weigh 1 leg 2 leg b kg *KW-CAGF KW-CAGF /7/8 5/ KW-CAGF / KW-CAGF KW-CAGF / KW-CAGF KW-CAGF *KW-CAGF b *On Reques. *Angle of ininaion 9 cromox Sub-Assembly CAKF. Grae 6 for 3- an 4-leg chain slings. san blase W.LL. for Chain Dimensions mm Weigh 9 12 b kg *CAKF13/ A B KW-CAKF16/ A B KW-CAKF18/ /8 A B KW-CAKF22/ A B *CAKF26/ A B *CAKF32/ A B b A B *On Reques. cromox Sub-Assembly CAKF. Grae 5 for 3- an 4-leg chain slings. san blase W.L.L. for Chain Dimensions mm Weigh 9 12 b kg KW BK A B KW BK A B b A B

8 8 Oblong Maser an Sub-Assembly wihou Flaene Secion cromox Sub-Assembly for Ropes CAKS. Grae 6 blase CAKS16/ CAKS16/ CAKS18/ CAKS22/ CAKS26/ CAKS32/ CAKS36/ W.L.L. Dimensions mm Weigh 45 6 b ca.kg A 16 B 13 A 16 B 16 A 18 B 16 A 22 B 18 A 26 B 22 A 32 B 26 A 36 B New b B A cromox Oblong Maser CAG. Grae 6 1- an 2-leg. san blase W.L.L. for Chain Dimensions mm Weigh 1 leg 2 leg b kg *CAG KW-CAG KW-CAG /7/8 5/ *CAG / *CAG *CAG / *CAG *CAG *CAG *On Reques. b cromox Sub-Assembly CAK. Grae 6 3- an 4-leg. san blase This secion on Reques. W.L.L. for Chain Dimensions mm Weigh 9 12 b kg CAK 1/ A1 8 5 B CAK 13/ A B CAK 16/ /7 A B CAK 18/ A B CAK 22/ A B CAK 26/ A B CAK 32/ A B b A B

9 9 New Previous Combinaion Shorener Quaruple sling wih shorener an 15 componens (chain an ag no inclue) Avanages: Cos savings Fewer pars Reuce weigh Easier ajusmens Similar o DIN 5692 Forge heavy-uy seel cromox Shorener CVE. Grae 6 san blase W.L.L. Dimensions mm Weigh a kg *CVE KW-CVE KW-CVE KW-CVE KW-CVE *On Reques cromox shoreners can be buil ino a chain sran a any posiion in combinaion wih clevis shackle CGS. a

10 1 Clevis Hooks. Eye Hooks an Accessories cromox Clevis Hooks CGHF. Grae 6 wih safey lach. san blase W.L.L. Dimensions mm Weigh g h kg *CGHF KW-CGHF KW-CGHF7/ KW-17661GB *KW GB *KW GB *Disconinue Line h g g cromox Eye Hooks COHF. Grae 6 wih safey lach. san blase W.L.L. Dimensions mm Weigh g b h kg *COHF KW-COHF5/ KW-17568GB KW-17561GB KW GB *COHF 16 (G5) *COHF 18 (G5) h b g *On Reques. cromox Swivel Loa Hooks wih eyele CWHB. Grae 6 blase New b W.L.L. Dimensions mm Weigh g b h kg CWHB 4/ CWHB 6/ CWHB 8/ Avanages: Duplex maerial (AISI 318LN) ensures superior corrosion resisance Ball bearings allow easy roaion even uner full loa Large eyele imensions for muliple applicaions Paene Skeleo esign guaranees high amissible loas Flaene secion on he eyele enables combinaion wih cromox Clevis Shackles CGS h g cromox Safey Lach Assembly CSG for CGHF & COHF. san -blase Weigh kg COHF 4.26 COHF 5 /6.3 COHF 7 /8.5 COHF 1.95 COHF COHF 16 /18.25 cromox Bols an Pins CBP for CGHF & CGS. brigh polishe Dimensions mm Weigh /l kg CBP 5 6 x 28.7 CBP 6 8 x 28.1 CBP 7 8 x CBP 8 1 x 32.2 CBP 1 13 x 4.45 CBP x 45.7 CBP 16 2 x Heavy-uy hook consruce wih an inegrae forge safey lach. The lach iself is highly resisan o sie buckling. If he hook becomes overloae he lach will isengage. The hook poin is esigne o preven usage wih he incorrec chain size while ensuring ha he safey lach oes no reuce hook amiance. l

11 Shackles. Shoreners an Ienificaion Tags 11 cromox Clevis Shackles CGS. Grae 6 ese. san blase W.I.L. Dimensions mm Weigh b a kg KW-CGS KW-CGS 7 / KW-CGS KW-CGS KW-CGS 16 (G5) b a cromox Connecing Links CVG. Grae 6 ese. blase New W.I.L. Dimensions mm Weigh b kg KW-CVG KW-CVG KW-CVG KW-CVG b cromox D -Shackles CSA. Grae 5 ese. brigh polishe W.L.L. Dimensions mm Weigh a b kg KW-CSA KW-CSA KW-CSA KW-CSA KW-CSA KW-CSA KW-CSA *CSA KW-18462EP *CSA *CSA *CSA *CSA *On Reques. a b cromox Clevis Shackles CGS. Grae 6 ese. san blase W.L.L. Dimensions mm Weigh a b kg KW-CSS KW-CSS KW-CSS KW-CSS KW-CSS KW-CSS b a

12 12 cromox Shoreners CV. Grae 5 ese. san blase W.L.L. Dimensions mm Weigh a b kg KW KW KW KW KW-CV16 (G5) b a cromox Ienificaion Tags CA Combinaion ag for single-leg an muli-leg slings. neural. brigh polishe Weigh kg CA SO wih rope an ferrule. wihou W.L.L. marking.1 CA SM wih rope an ferrule. wih W.L.L. marking.1 CA LO CA LM single. wihou rope an ferrule. wihou W.L.L. marking single. wihou rope an ferrule. wih W.L.L. marking.1.1 cromox Service Tags CU brigh polishe Weigh marke wih nex inspecion ae kg CA SM neural. wih rope an ferrule.7 CA LO single. wihou rope an ferrule.7

13 13 cromox Lifing Poins. Sainless Grae 6 Lifing an Lashing Poins by Keen Wäler cromox Lifing an Lashing Poins provie safey an urabiliy for lifing an heavyuy ranspors. Our ese hoising poins welable or wih screw saisfy he srices requiremens in all lashing an lifing-applicaions when use wih our cromox sling chains.

14 14 Lifing Poins cromox Welable Lifing Poins CSAG. Grae 6 W.L.L. Dimensions mm Weigh a b Ø kg KW-CSAG KW-CSAG KW-CSAG a b cromox Swivel Lifing Eye Screws CDS. Grae 6 b W.L.L. Dimensions mm Threa Across flas allen key Weigh a b c kg KW-CDS M 12 x KW-CDS M 16 x a c cromox Swivel Eye Screws CDS-PSA Grae 6 as Personal Proecive Equipmen For proecion of max. Dimensions mm Threa Across flas allen New Weigh a b c key kg KW-CDSPSA2 2 Pers M 12 x KW-CDSPSA3 3 Pers M 16 x b a c *Sanar lengh of hrea. Special lenghs up o 15 mm on reques. 36 roaion Avanages: 36 roaion an ajusable in any loa irecion Forge ring-boy increases faigue resisance Ring-boy an screw are 1 % crack eece Screw secure a ring-boy o preven loss Duplex maerial (AISI 318LN) ensures superior corrosion resisance Approve an cerifie as Personal Proecive Equipmen Tese acc. DIN EN 795. DIN CEN/TS DIN EN 538 Screw secure a ringboy o preven loss

15 15 New cromox Swivel Lifing Poin CDAW. Grae 6 W.I.L. Dimensions mm Threa Across flas allen key Weigh a kg KW-CDAWM M14 x 26 22/1.49 KW-CDAWM M16 x 26 22/1.5 KW-CDAWM M2 x 3 22/1.51 a 36 roaion 18 pivoable Allen Key 1 Wrench 22 Avanages: 36 roaion an ajusable in any loaing irecion Flaene secion for combinaion wih CGS Angle marks wih inicaion (45 ) on back High faigue-resisance hrough forge ring-boy Ring-boy an screw are fracureese using avance eecion echniques W.L.L. minimum clearly inicae on ring-boy Tese acc. EN quaruple proecion agains breakage Screw secure a ring-boy o preven loss Duplex maerial (AISI 318LN) ensures superior corrosion resisance

16 16 cromox Pump Chains. Sainless Grae 6 Versaile Heavy-Duy Soluions cromox pump chains enable safe lifing an lowering of pumps an aeraion evices. Accompanie wih WLL-ag an cerificae. In aiion o our sanar sizes. we offer cusomize soluions. Two-leg sysem for pumps wih 2 lifing poins Selecion of en-fiings such as eye hooks. joining links. or shackles Cusom segmen lenghs by reques

17 Pump Chains sainless 17 W.L.L Maser Link Chain Joining link mm mm mm *CPK x 42 x 22 3 x 14 KW-CPK x 54 x 3 4 x 16 5 x 22 x 9 KW-CPK5.6 1 x 8 x 5 5 x 15 6 x 26 x 13 KW-CPK x 11 x 6 6 x 18 8 x 35 x 19 KW-CPK x 11 x 6 7 x 21 8 x 35 x 19 KW-CPK x 11 x 6 8 x 24 1 x 44 x 25 *CPK x 11 x 6 9 x 27 1 x 44 x 25 KW-CPK x 11 x 6 1 x 3 13 x 54 x 25 KW-CPK x 16 x 9 13 x x 7 x 34 *CPK 16 (G5) x 16 x 9 16 x x 85 x 4 *CPK 18 (G5) x 18 x 1 18 x x 115 x 5 *On Reques. Cusom fiings an fabricaions available Sanar Lengh 15 mm; oher lenghs by reques L 1 = approximaely 1 m + one aiional masercromox Pump Chains CPK. Grae 6 wele. ese L 1 = Basis componen L 2 = Exension = ca. 1m Connecing link Maser link! Many sizes also available in Duplex! 2-leg Exension wih shackle Fig.: Cusomize eiion

18 18 cromox Hois Equipmen. Sainless Grae 6 Chain Hois Equipmen an Accessories cromox chains for han an moorize chain hoiss an swivel hooks are iniviually ese by our echnical saff o ensure qualiy an urabiliy. A Cerificae of Manufacuring Qualiy comes wih every hois chain an swivel hook.

19 Hois Chains 19 cromox Hois Chains CHK. Grae 6 similar o DIN ese. calibrae. brigh polishe This secion on Reques. New New New W.L.L Dimensions mm Weigh breaking force a b b 1 min b 2 max kg kn CHK 4. x CHK 4. x CHK 5. x CHK 5. x CHK 5. x CHK 6. x CHK 6.3 x CHK 7. x CHK 7. x CHK 7.1 x CHK 8. x CHK 8. x CHK 9. x CHK 9.5 x CHK 1. x CHK 1. x CHK 11.2 x *NHC 5. x *NHC 5. x *NHC 5. x a = Han riven SF 4:1 b = Moor riven class 1 Bm SF 5:1 *Han chain b2 b1 Precision manufacuring: Cerificaion of Tes an Inspecion accompanies every chain Calibrae accoring o DIN 5684 sanars Maerials: Grae 6:1.444 (AISI 316L) Cusom lenghs an finishings

20 2 Swivel Loa Hooks cromox Swivel Loa Hooks CWHF. Grae 6 for irec connecion o chain This secion on Reques. Fiing Chain W.L.L. Dimension mm Weigh mm g kg CWHF 4 4 x12/12.1/ CWHF x CWHF 5 5 x 15/15.1/ CWHF 6 6 x 18/ CWHF x CWHF 7 7 x 21/ CWHF x 2.5/ g Avanages: Duplex AISI 318 LN ensures superior corrosion resisance Easy roaion uner full loa (ball bearings mae of sainless seel AISI 44C) Fis chains hoiss (han an moorize) of various manufacurers Superior Sainless Seel-grae 6 Designe for moving heavy loas safely Safe an efficien hanling hrough compac. heavy-uy esign Fiel-ese hook Cerificae EN upon reques inegrae lifing chain Half shell. Duplex AISI 318LN swivable uner full loa heavy-uy forge safey lach paene Sceleo esign for sronger reinforcemen

21 Conveyor Chains 21 cromox Conveyor Chains CFK. Grae 6 ese. calibrae. brigh polishe This secion on Reques. New Minimum Breaking Force Dimensions mm Weigh kn b 1 min b 2 max kg CFK 6 x CFK 8 x CFK 8 x CFK 9 x CFK 9 x CFK 1 x CFK 1 x CFK 13 x b2 cromox Pocke Wheels. Chain Sprockes an Winlass Gypsies New Lifing. Moving. Transporing We manufacure pocke wheels. chain sprockes. an guie wheels base upon your iniviual specificaions using our cuing-ege 5-axis CNC machine. The sainless seel an uplex-grae maerials work well wih our cromox line of proucs. Our precision engineering an manufacuring processes ensure precision reuce-noise operaion wih low wear-an-ear.opimize geomery provies he perfec loa ransmission wih minimal sresses. Please speak wih our sales saff irecly for pricing an orering informaion.

22 22 cromox Nauic. Sainless Winlass Anchor an Forerunner Chains cromox anchor an forerunner chains offer superior urabiliy an service life. Duplex seel has ouble he breaking force compare o Grae 3 Maerials wih an increase- PRE value are suiable in warm seawaer Increase weigh savings an service life Smooh operaion No piling insie anchor locker

23 Winlass Anchor Chains an Forerunner Chains 23 cromox Winlass Anchor Chains CDK. Grae 5 similar o DIN 766. ese. calibrae AISI 316L. brigh polishe Dimensions mm Weigh Breaking Force b 1 min b 2 max kg kn CDK CDK CDK CDK cromox Winlass Anchor Chains CIA. Grae 5 similar o ISO AISI 316L. brigh polishe Dimensions mm Weigh Breaking Force b 1 min b 2 max kg kn CIA CIA CIA CIA cromox Winlass Anchor Chains CXA. Grae 6 similar o DIN 766. Duplex AISI 318LN. brigh polishe Dimensions mm Weigh Breaking Force b 1 min b 2 max kg kn CXA CXA CXA KW-CXA1 AU CXA b2 b1 Am. Tensile Force = 5% Breaking Force

24 24 Larger enlinks on boh sies o guie he anchor o he boom. cromox Forerunnner Chains CKV AISI 318 LN. brigh Dimensions mm Weigh Bigger en links ca. kg/sk. L ca. 1 m CKV x 35 x CKV x 44 x L = ca. 1 m pc Please see our cusom-mae pocke wheels on page 2 L Excerp from Nauices by Paul Wirkus. Sepember 213 The Worl s Sronges Anchor Chain! Our boa wih all is expensive equipmen an ime we invese in is improvemens over he pas 1 years hangs by he anchor chain. In 1 years of experience one hing I can efiniely say: One who ries o skimp on his anchor chain. skimps on he wrong en. We ecie o purchase he sainless seel anchor chain by Keen Wäler because i is simply he mos epenable chain available. Insea of he 3 on WLL of he normal seel or sainless seel chains. he 8 mm from Wäler offers a 6 on WLL of or ouble he WLL of he sanar anchor chains. The cromox chain is seawaer-safe incluing in waer warmer han 3 egrees. For caamarans weigh is an imporan facor. The cromox chain saves us a grea eal of weigh. Insea of he 8 mm chain. one coul insall a 1 mm. The cromox uplex chain runs freely wihou any oher ools ino he anchor case wihou piling. The chain is corrosion - resisan an he risk of suen breakage hrough crevice corrosion. which is common wih sainless seel. i no occur ue o he special cromox alloy. The chain is pracically mainenance-free. One oes no have o worry abou roublesome rus - removal an re-zincing. The annoying service check of every chain link is much easier an oes no have o be one as ofen. Almos no ir clung o he chain an he ugly rus spos on he bow o no appear. Fouling akes longer o se in an is easier o remove. The valuable visual effec enhances he yach an increases he resale value. Please rea he full repor a: hp:// ie-sarkse-ankerkee Sea Waer Resisance Sainless seel wih a PRE-Value (Piing Corrosion Resisance) of a leas 33 is regare as seawaer resisan. cromox anchor chains in AISI 318LN have a minimum PRE-Value of 35. PRE-Values are use for opimal chain selecion in col seawaer environmens. If he chain is o be use in warm seawaer. he CPT (Criical Piing Temperaure) mus be also be consiere. Even if a chain has a minimum PRE-Value of 33 an he CPT is exceee. corrosion may occur. Maerial AISI 318LN AISI 34L AISI AISI 316L AISI 318LN PREN CPT ( C)

25 25 Sainless Seel Chains an Accessories for Recreaional an General Uses Safey Comes Firs Keen Wäler manufacures superior qualiy an highly urable playgroun an recreaional chains o reuce he risk of injuries ue o sharp eges or burrs an o san he es of ime uner he roughes play an weaher conions. Swing ses Climbing nes Fair an amusemen park ries Swaying briges Spor nes

26 26 Sainless Seel Chains cromox Chains CDK. Grae 5 AISI 316 L similar o DIN 766. ese. calibrae. brigh b2 b1 Maße mm Dimensions mm W.L.L. Weigh Breaking Force b 1 min. b 2 max. ca. kg/m kn CDK CDK CDK CDK CDK CDK CDK cromox Chains CDK. Grae 5 AISI 316 L similar o DIN 766. ese. calibrae. brigh polishe b2 b1 Maße mm Dimensions mm W.L.L. Weigh Breaking Force b 1 min. b 2 max. ca. kg/m kn NDK NDK NDK 8 *

27 Sainless Seel Swing Chains 27 Sainless Swing Chains NSKE consising of chain DIN x AISI 34L NSKE Consising of: Chain 6 x 18.5 approx. 1. mm. AISI 34L Ring 6 x 16. AISI 34L Sprea 2 x 9 links 6 x AISI 34L L Sainless Swing Chains NSKR wih Eye Nu an finger proecion M8 consising of chain DIN x AISI 34L NSKR Consising of: Chain 6 x approx. 1. mm AISI 34L Ring 6 x 16. AISI 34L Sprea 2 x 8 links 6 x 18.5 AISI 34L 2 rings 6 x 16. AISI 34L 2 eyenus wih finger proecion M8. L

28 28

29 Safey Noes 29 General Safey Noes for CROMOX Chain Slings (Grae 5) Insrucions for safe use an avoiance of anger. Keep his safey noe/manufacurer's eclaraion for he enire uilisaion ime. 1. Choosing he appropriae chain sling: Applicaion is only allowe for slinging an lifing loas. I is o be mae sure ha he safe working loas inicae on he aache ags are no exceee. Changes in he safe working loa in epenence of he emperaure are as follows: safe working loa in epenence of he emperaure above -45 C < 35 C 35 C < 45 C 45 C < 55 C 55 C working loa in % no permissible Use wihin he amissible emperaure range means no permanen reucion of he safe working loas afer reurn o room emperaure. Use in acis an alkalis or applicaion in aci or alkaline vapours is only amissible if he maerial is resisan o corrosion. Any self-effece moificaions, such as exchange of componens, hermal or galvanic reamen, will invaliae he prouc liabiliy of Keen Wäler GmbH. In he case of paricularly enangering coniions (lifing of persons; causic subsances; liqui meals; ec.), he egree of enangermen is o be assesse by a compeen person an he safe working loa is o be ajuse accoringly. On coninuous operaion, i. e. a auomae proucion lines wih high work cycles an ofen repeae similar movemens an ways of ransporaion, a high ynamic srain (=> 2. sress cycles) occur. There is he risk of amage of he proucs ue o he high ynamic srain. In hese cases i is essenial o reuce he ension i. e. corresponing o mechanism group 1Bm M3 acc. o DIN EN by using a higher nominal hickness or size. 2. Visual inspecion: Prior o he firs applicaion, i is o be mae sure ha he chain sling elivere is exacly he one ha was orere, he es cerificae has been provie, he chain sling is complee wih markings an inicaions as o he safe working loa an ha hose aa are consisen wih he es cerificae, all he eails concerning he chain sling have been inclue in he car inex. Prior o each use he chain has o be visually inspece o check if here is any apparen amage or sign of wear. 3. Hanling of he loa: Any paricular specificaions regaring he loa have o be observe. Before saring he lifing operaion, i has o be mae sure ha he loa is freely movable an ha i is no anchore or fixe. The mass of he loa mus be known. If no, i can be aken from ocumens or shall be eermine by calculaion. The locaion of he cenre of graviy shoul be eermine when choosing he sling poins an shoul mee he following coniions: chain slings single-leg ouble-leg 3- an 4-leg lifing poin o be perpenicular over he cenre of graviy for boh legs o be over he cenre of graviy if ever possible o be evenly isribue over a plane abou he cenre of graviy an locae over he cenre of graviy To ensure he sabiliy of he loa when using muli-leg chain slings, he sling angle ß shoul be > 15 an shoul be wihin he inicae range. I mus, however, no excee 6 (see example in Fig. 1).

30 3 Safey Noes Fig. 1 Loa acing on he sling leg Horizonal force The hache area shows angles of inclinaion greaer han 6, where sling chains mus no be use. The loa hook for aaching he chain sling shoul be irecly over he cenre of graviy. 4. When applying a loa o a sling, he following has o be observe: Chain legs mus no be wise or knoe. A loa shoul always be aache o he hook sale an mus never be applie o he ip of a hook. Hooks an suspension links mus be freely movable in orer o preven eformaion ue o bening sress. When using a muliple leg chain sling in a verical hich, he hooks mus face ouwars. When using he choker hich, he safe working loa is reuce o 8 %. In orer o avoi amage o chains or o he loa when using choker hiches, i may be necessary o use inermeiae layers or ege proecion. In orer o avoi ha a loa swings in a angerous manner, i is recommene o use a holing rope. Do no shock-loa chain slings or jerk loas. In inicaing he safe working loa, i is assume ha he iniviual legs of he chain sling are loae symmerically. Symmerical loaing can be assume if all of he following coniions are me: u he loa is less han 8 % of he rae safe working loa an u he angle of inclinaion for each chain leg is no less hen 15 an u he angles of inclinaion of he chain legs o no eviae by more han 15 from each oher an u he sling aachmen poins for 3- an 4-legge chain slings are locae in a sling plane of no more han 15. For unsymmerical loaing, he classificaion of he lifing operaion as well as he eerminaion of he safe working loa is o be enruse o a compeen person. Alernaively in he case of unsymmerical loaing, he safe working loa shoul be reuce o 5 % of he rae value. When using muli-legge chain slings, he following is o be observe if no all of he legs are require for lifing: u Iniviual legs which are no being use shoul be hooke back ono he maser link. u In such cases, he following loa facors apply: of chain sling Number of Facor o be applie wih iniviual legs use respec o he rae SWL 2- lege 3- an 4-legge 3- an 4-legge 1 1/2 2 2/3 1 1/3 All influencing facors are o be aken ino accoun when eermining a sling ype an choosing he appropriae chain sling, wih he safe working loa o be greaer han he loa o be life. Safey uring lifing operaions: u ISO is o be observe in he planning an carrying ou of lifing operaions. u Hans an oher boy pars are o be kep clear when auening he chain sling. u No oher persons mus be pu in anger. 5. When puing he loa own, he following is o be observe: The place where he loa is o be pu own shoul be prepare an mae sufficienly accessible. The groun mus have sufficien loa-bearing capaciy. I may be necessary o sabilise he loa by using wooen blocks or he like. In orer o preven amage, he sling chain mus no be wege, nor pulle ou by means of he lifing gear. Sorage of chain slings ha are no in use: u In orer o minimise corrosion aacks on chain slings ha have been use in acis or alkalis or in aci or alkaline vapours, hose chain slings shoul be cleane horoughly also before removing hem from operaion emporarily.

31 Safey Noes 31 u Chain slings shoul be sore on specially esigne an provie racks. If chain slings are lying on he floor, here is a risk ha hey migh ge amage. u Chain slings remaining on he crane hook shoul be hooke back ono he maser link. u If chain slings are no o be use in he foreseeable fuure, hey are o be cleane an proece agains corrosion. 6. Mainenance: Inspecions shoul be performe by a compeen person a inervals of no more han 12 monhs. If necessary, hese inervals shoul be shorene in epenence of he circumsances of use. Prior o inspecion, he chain slings are o be cleane horoughly. Any cleaning meho ha oes no aack he basic maerial is amissible, whereas any processes or proceures ha may cause hyrogen embrilemen, overheaing or maerial abrasion or which may hie surface amage are o be avoie. Sufficien lighing is o be provie uring inspecions, an all componens of he chain sling are o be examine. By means of visual inspecions, he chain slings are o be checke for unmisakable ienificaion (ags) as well as for any visually noiceable efecs. If any of he following efecs are foun, he chain sling has o be remove from operaion an inspece by a compeen person or service/repaire: u Marking/ienificaion illegible or missing. u Deformaion of suspension or sling pars. u Inamissible elongaion of chain links, ifferences in leg lenghs. u If, as a resul of wear an ear, he nominal hickness of a chain link is < 9 % (see Figure 2). Fig. 2 Cross-secional view AA = <,9 x n u Damage (cus, noches, grooves, cracks, iscoloraion ue o hea, excessive corrosion, ben or wise links, or oher efecs). u Signs of wiening (excessive hroa opening) or eformaion of hooks. The wiening mus no excee 1 % of he nominal measure; if hooks wih safey cach are use, he cach mus no become isengage. Inspecions are o be recore an prove in wriing. 7. When performing mainenance work, he following is o be observe: Each iniviual par of he chain sling has o mee he requiremens of DIN 5687, DIN 5688 Par 1 an DIN Iniviual chain links are no o be replace - replace complee legs insea. Any iniviual pars which are broken, noiceably eforme, seriously corroe, or show eposis which canno be remove, are o be iscare or replace. Minor noches or furrows in pars of chain slings may be evene ou if he remaining maerial hickness in his poin is > 9 % of he nominal hickness an no suen cross-secional change is noiceable. Wele chain slings may only be repaire by he manufacurer. If weling operaions have been performe on chain slings, each iniviual leg which has been repaire has o be ese subsequenly wih wice he SWL value. Replacemen of mechanical connecion links requires no loa esing if he iniviual par esing is cerifie. Cauion: u CE Label for compleely assemble chains. u The label guaranees ha he echnical requiremens of he EC guieline have been me. I is prohibie o assemble chains an componens of ifferen graes.

32 32 Operaing Insrucions for Pump Chains Las revise: November 29

33 Operaing insrucions 33 Operaing Insrucions for Pump Chains Insrucions for safe use an prevenion of hazars. The operaing insrucions/manufacurer's eclaraion on han mus be kep for he complee lifeime of he chain. We hereby eclare (suppore by he cerificaion accoring o ISO 9) ha he moel escribe below is in accorance wih he Essenial Healh an Safey Requiremens of he EC Machine Direcives. This eclaraion shall become voi in case he moel is moifie wihou our approval or if he perioic es proceures accoring o he Naional Regulaions of he respecive counries are no performe regularly. 1. Selecion of pump chains: The following aspecs shoul be consiere when selecing he pump chain: The Naional Regulaions of he respecive counries regaring occupaional healh an safey an regaring he operaion of work equipmen mus be ahere o. The maximum loa capaciy as inicae on he capaciy label may no be exceee uner any circumsances. Subsequen moificaions are no permie. The user is responsible for ensuring ha he pump chain is use properly as inene. 2. Please noe prior o firs use: Prior o use, he following prerequisies mus be fulfille: The scope of elivery correspons o he purchase orer. The es cerificae or cerificae of compliance wih he orer is available. The lifing capaciy is inicae an correspons o he ocumenaion. 3. Hanling The following aspecs mus be consiere when using he pump chain: The operaor mus make sure ha he pump chain is aache properly. The en fiing mus be checke for a secure fi a regular inervals epening on he purpose an perio of use. The chain leg may no be wise or knoe. The mass of he loa mus be known. The insrucions of he pump manufacurer mus be ahere o. Do no abruply pu weigh on he pump chain. Single-legge pump chains may no be use as ouble-legge hangers. incorrec correc 4. Mainenance Inspecions mus be conuce o make sure ha he chain is clearly ienifiable (ID-label) an o eec visible efecs. Pump chains may no longer be use in case of he following efecs: u Labelling/ienifier illegible or missing. u Deformaion of chain links, oval links or en fiing. u Damage (noches, isorions, corrosion). A specialis mus inspec he chain a inervals epening on he frequency of use; in any case, however, afer 12 monhs a he laes. Please noe he following aspecs in his connecion: Cleaning proceures affecing he properies of he maerial may no be applie (hea, aciic or alkaline cleaning agens, concealing of surface amage, ec.). During he inspecion, sufficien lighing mus be provie an all of he pump chain componens mus be checke. All inspecions mus be recore an verifie in wriing. A regular inervals, a leas every 3 years, however, he pump chain an is componens mus be checke for safey hazars by applying he 1.5-fol capaciy an subsequen inspecion of he chain an is componens. 5. Please consier he following wih regar o mainenance: I is no permie o replace iniviual chain links (whole sran only). Wele sysems mus be repaire by he manufacurer. In case he pivo bol of he D-shackle is eforme, i mus be replace

34 34 Operaing insrucions for welable sainless seel lifing poins NSAG Las revise: July 29

35 Operaing insrucions 35 Operaing insrucions for welable sainless seel lifing poins, NSAG 5/1/2 Insrucions for safe use an prevenion of hazars. The insrucion manual/manufacurer's eclaraion on han mus be kep for he complee lifeime of he prouc. We hereby eclare (suppore by he cerificaion accoring o ISO 91) ha he moel escribe below is in accorance wih he Essenial Healh an Safey Requiremens of he EC Direcives. This eclaraion shall become voi in case he moel is moifie wihou our approval or if he perioic es proceures accoring o BGR 5, Chaper 2.8 ("Operaion of loa suspension evices in hois operaion an he corresponing counry-specific regulaions") are no performe regularly Please noe: The machine a which he componens supplie are aache o may no be aken ino operaion unil is compliance wih machine irecive 26/42/EC has been verifie The welable sainless seel lifing poins are mae of he maerial whose low carbon conen makes i resisan agains inercrysalline corrosion even afer weling. The maerial is resisan agains normal amospheric influences an low-chlorie meia bu no salwaer-proof 1. Loa-bearing capaciy: Please refer o he following able for informaion on he loa capaciy of he lifing poins in relaion o he loa irecion. Sling ypes for NSAG Number of or 4 3 or 4 sling poin Loa Loa Loa Loa Loa Loa Loa Loa capaciy/ capaciy/ capaciy/ capaciy/ capaciy/ capaciy/ capaciy/ capaciy/ Angle of inclinaion Aricle coe NSAG 5 NSAG 1 NSAG 2,5 1, 2,,5 1, 2, 1, 2, 4, 1, 2, 4,,7 1,4 2,8,5 1, 2, 1,1 2,1 4,2,75 1,5 3, Angle Belasungsrichung of inclinaion Angle Belasungsrichung of inclinaion 9 Angle Belasungsrichung of inclinaion nich no zulässig allowe 2. Place of insallaion: The aachmen poins mus be moune such ha hey can be reache freely an easily o aach an each loas. The aachmen poins mus be moune such ha no safey hazars (bruise, cu, cach or knock spos) are creae, which migh compromise he aachmen poins or obsruc ranspor by proruing. The mouning posiion a he loa mus be chosen such ha he paren maerial absorbs he inrouce forces eformaion, which oherwise migh resul in safey hazars. The posiion a he loa mus be selece--in consieraion of he cenre of graviy--such ha impermissible loas are avoie an he loa canno change is posiion unexpecely uring ranspor. The aachmen poins mus be moune a he loa such ha he irecion of he sling is no change by oher srucural componens. Poenial amage of he sling hrough srucural componens such as sharp eges mus be preclue. The mouning surface a he loa shoul be fla. 3. Weling: Weling work shoul only be performe by DIN EN cerifie welers. The weling block is mae of he well-welable maerial All weling filling maerials mus be selece in accorance wih he paren maerials use. Regaring he allocaion of paren maerials o filling maerials, please refer o EN 16 for

36 36 Operaing insrucions elecric weling an o EN 1272 for WIG weling. Excessive heaing of he ring uring weling mus be avoie. The maerial cross-secion of he weling block mus be wele in full lengh an wih. The iniviual layers combine mus be a leas as hick as he cross-secion of he wel-on clevis. Tacking an weling mus be sare a he cenre of he weling block. Carefully clean he roo pass prior o applying he cover seams. Do no le he wel beween he iniviual wele seams allow o cool off. 4. Applicaion/ inspecion: The aachmen poins mus be: inspece afer iniial mouning an hen a leas once per year by an exper. use by briefe personnel only an he general BGR-regulaions (accien prevenion regulaions) mus be observe. inspece for funcionaliy, srong corrosion, wear, cracks of he wele seal, eformaions, ec., regularly prior o heir use. 5. Uilisaion as loa resrain poin If he welable sainless seel lifing poins are use exclusively for resraining loas, he permissible loa resraining capaciy is wice he loa bearing capaciy. L. C. = 2 x W.L.L. In his conex, however, counry-specific regulaions mus be observe. For Germany his is DIN EN 1264, DIN an BGI

37 Sainless Seel Prouc Informaion 37 cromox Maerials an heir Avanages cromox proucs are prouce hrough many years of research. evelopmen. an close collaboraion wih renowne seel manufacurers. Due o he high-qualiy. puriy an narrow olerance of he alloying elemens in cromox seel. we are able o prouce urable. heavy-uy sainless proucs wih increase corrosion- an crack-resisance. The high concenraion of chrome ensures a srong passive layer of chromium for proecion. A precise amoun of nickel creaes he shiny surface an oher alloys like molybe-num allow for increase WLLs an higher breaking poins. An imporan characerisic of our CXA anchor chains is he special alloys o fulfill he highes emans in harsh sea-waer environmens. Through avance surface reamens like elecropolishing. he corrosion resisance is subsanially increase. while care an mainenance mae easier. Basic informaion Seel commonly referre o as sainless is rus-resisan an provies superior resisance agains corrosion over normal seel. A composiion of leas 1.5 % General informaion an inusry-specific aa Sainless seels an heir general inusry applicaions: AISI 34 L. X2CrNi 18-9 chains for playgrouns. barriers ec.. similar o DIN 766. AISI 316. X5CrNiMo no ese chains accoring o DIN 5685 as well as ese chains DIN 763. shackles. barriers for all inusries. AISI 316 L. X2CrNiMo Hois chains. suspension elemens Grae 6. sewage. pump chains. complee sling chains for all inusries an anchor chains (freshwaer). AISI 318 LN. X2CrNiMoN Sling chains. clevis hooks. eye hooks. clevis shackles. suspension links for mos emaning requiremens in all areas of inusry. pump chains an anchor chains (seawaer). Surface finishings available: Brigh polishe (BK) Applicaion: rives/conveyors Elecropolishe (EP) Applicaion: foo an beverage inusry ec. San blase (GS) Applicaion: sling chains an accessories Pickle (GB) by reques

38 38 Maerial Specificaion Maerial number EN Seel ype EN AISI 34L AISI 316 AISI 316L AISI 318LN X2CrNi 18 9 X5CrNiMo X2CrNiMo X2CrNiMoN Chemical composiion (%) C max Cr Ni Mo ohers N.11 N.11 N.11 N.1.22 Mechanical properies Srengh Rm(Mpa) Apparen yiel poin Rp.2(Mpa) Harness (Brinell) > 175 > 2 > 2 > 45 > 215 > 215 > 215 > 27 Physical properies Magneisable no/slighly no/slighly no/slighly yes Welable yes yes yes yes Maerials Before raw maerials are mae ino chains an accessories. we carefully selec only he bes seels ha ahere o our sric qualiy sanars. Our proucs consis of (AISI 316L) (low-magneic) or of (AISI 318 LN) (magneic). such as hooks. safey laches. bols. chains. maser links. Safey pins are mae of (AISI 32). springs of (AISI 316 TI). ienificaion ags of (AISI 34). ropes of (AISI 316L) an ferrules of (AISI 316 TI) (AISI 316L) an (AISI 318 LN) offer excellen chemical an mechanical avanages.

39 39 Corrosion Resisance Corroing agen Concenraion Temperaure AISI 34L AISI 316 AISI 316L AISI 318LN Ehanoic aci CH3COOH Fay aci C17H33COOH Fluorine ry. we 1 % 2 C 2 C Gallic aci C6H2(OH)3COOH Iuric aci C5H4O4N3 Urea CO(NH2)2 Lacic aci C3H6O3 Niraing aci %H2SO4+5%HNO3 Phosphoric aci H3PO4 Niric aci HNO3 Hyrochloric aci HCL Sulphuric aci H2SO4 Tararic aci COOH(CHOH)2COOH = resisan o surface corrosion 1 = slighly affece by surface corrosion 2 = low resisance o surface corrosion 3 = non-resisan o surface corrosion L = piing corrosion. crevice corrosion or sress crack corrosion possible 5 % 2 C 1 % <15 C 3 1 % 2 C aqueous soluion aqueous soluion 2 C 2 C 1 % 2 C 1 % 11 C 1 <7 % >7 % <66% 99%.5% 2% <5% 1% 6% 6% 5% 5% 2 C 1 2 C 2 C 2 C 2 C 2 C 2 C 2 C 2 1 1L L L L

40 BRIDGE & COMPANY PTY LTD 37 Taree Sree Burleigh QLD 422 Telephone: (7) Fax: (

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