Stretch Rack. Bicycle Storage & Parking Solutions Assembly Instructions

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1 Stretch Rack icycle Storage & Parking Solutions ssembly nstructions Tools Required: -Tape easure -9/16 deep well socket -7/16 deep well socket -Socket Wrench Parts ist: 10bike 8bike 6bike. Tall ngle ron (rear corner) Short ngle ron (front corner) U-hannel, ack orizontal hannel, ront orizontal orizontal Wheel Tray Vertical Wheel Stabilizer ross brace (gold) ockbar (models 8100 series only) olt 1/ J. olt K. Wheel stop pin Washer Kep nut ¼ N. ock nut 3/ ardware - olt 1/2 J - olt 1.5 K - Wheel stop pin - Washer - Kep nut ¼ N - ock nut 3/8 igure 1 igure 2 1

2 -Step 1: Rear rame ssembly Using rear vertical corner (part ) attach U-channels (part ) as seen in igure 3 and 3a. ount bottom U-channel 15 3/4 from floor. ount top U-channel 60 3/4 from floor. inger tighten with 1.5 carriage bolts (hardware ) and Kep nuts (hardware ). 60 3/4 15 3/4 igure 3 igure 3a -Step 2: ront rame ssembly Using front vertical corner (part ) attach -channel (part ) as seen in igure 4 and 4a. ount bottom -channel 1 1/8 from floor. ount Top -channel 46 1/8 from floor. inger tighten with 1.5 carriage bolts (hardware ) and Kep nuts (hardware ). igure 4 igure 4a 2

3 -Step 3: ttaching front and rear frames irst attach two cross rods (part ) to front vertical corner at 5 and 42 from floor using 3/8 ocknut (hardware N). Next, attach the other end of the cross rods to rear vertical corner (part ) at 9 ½ and 38 ½ from the floor as seen in igure 5. Repeat assembly for second side. ocation of cross rods on front vertical corners are adjustable to set rack parallel to wall. -Step 4: Planning ike tray layout lternate wheel trays from raised position to flat position to space handlebars and minimize interference with adjacent bikes. igure 5 ike Tray Requirements: 10 bike 8bike 8 bike 6bike* 8010, *, 8180* 8018, *, 8116* lat trays needed Raised trays needed ike spacing *These models can be upgraded to hold an additional 2 bikes per rack by reducing bike spacing. odel lat Tray Posi- Raised Tray bike (8010, 8110) 8 ike (8018, 8118) igure 6 igure 6a 72 Note: or multiple units, assembly should be modified to continue staggered positions. our additional bolt and Nut are included to connect parts and for adjacent setups. igure

4 -Step 5: ike Tray ssembly lat tray assembly: ttach orizontal Wheel Tray (Part ) to Vertical Wheel Stabilizer (Part ) using the second square hole from the end. Use a 1.5 carriage bolt, washer and kep nut, finger tight. igure 8 igure 8a Raised tray assembly: ttach orizontal Wheel Tray (Part ) to Vertical Wheel Stabilizer (Part ) using the first square hole from the end. Use a 1.5 carriage bolt, washer, and kep nut, finger tight. igure 9 igure 9a 4

5 -Step 6: ounting bike trays to frame lat tray attachment: Using a flat tray assembly from step 5, attach to front -channel (part ) through round hole located second from the end on the bike tray. ount lanyard of the wheel stop pin (part K) between -channel and horizontal wheel tray. ttach vertical tray through top mounting holes to rear U-channel (part ) using 1.5 bolts and nuts. See igure 1 J K igure 10a Kep Nut olt igure 10b OK igure 10c igure 10 olt J Raised tray attachment: Using a raised tray assembly from step 5, attach to front -channel (part ) through round hole located closest to the end on the bike tray. ount lanyard of the wheel stop pin (part K) between -channel and horizontal wheel tray. ttach vertical tray through bottom mounting holes to rear U-channel (part ) using 1.5 bolts and nuts. See figure 11 and 11a for spacing. Kep Nut olt J K igure 11a olt igure 11b OK igure 11c olt J igure 11 5

6 -Step 7: inal check ouble check location and assembly of all parts, reference igure 1. Then tighten down all nuts snuggly with ratchet. ove rack into final location. djust cross braces as needed to ensure the rack is square and parallel to the back wall. User Tips: 1. lways load bikes handlebar first. This will elevate the front wheel of every other bike, staggering the handlebars. Wider handlebars will work best when loaded on the elevated bike positions 2. ock bikes with a user-provided lock for any model as shown in figure 12. igure or maximum stability, it is important for the bike to be positioned all the way forward in the vertical wheel tray. Some bikes will require wheel stop pin to be placed through the horizontal wheel tray to keep the bike in this position. The need and location of the wheel stop pin will vary depending on wheel size as well as bike size. igure 13 6

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