# UNIVERSITY OF CAMBRIDGE INTERNATIONAL EXAMINATIONS International General Certifi cate of Secondary Education

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1 UNIVERSITY OF CAMBRIDGE INTERNATIONAL EXAMINATIONS International General Certifi cate of Secondary Education * * DESIGN AND TECHNOLOGY 0445/41 Paper 4 Systems and Control May/June hour Candidates answer on the Question Paper. No Additional Materials are required. To be taken together with Paper 1 in one session of 2 hours and 15 minutes. READ THESE INSTRUCTIONS FIRST Write your Centre number, candidate number and name on all the work you hand in. Write in dark blue or black pen. You may use a soft pencil for any diagrams or graphs. Do not use staples, paper clips, highlighters, glue or correction fl uid. DO NOT WRITE IN ANY BARCODES. You may use a calculator. Section A Answer all questions. Section B Answer one question. At the end of the examination, fasten all your work securely together. The number of marks is given in brackets [ ] at the end of each question or part question. Section A Section B Total This document consists of an 17 printed pages and 3 blank pages. IB13 06_0445_41/2RP [Turn over

2 2 Section A Answer all questions in this section. 1 Fig. 1 shows two circuit symbols. Add the name of the component to each symbol. M Fig. 1 [2] 2 Complete Fig. 2 to show how the two components can be connected to give a resistance of 5 kω between points A and B. 10 kω A 10 kω B Fig. 2 [2] 3 (a) Name the switch arrangement shown in Fig. 3. Fig [1] (b) Add labels to Fig. 3 to indicate the normally closed (NC) and normally open (NO) terminals. [2] 4 Give two examples of natural structures that will resist tension [2]

3 3 5 Complete the table below by adding a tick ( ) to show which forces the materials are best at resisting. Only add one tick ( ) for each material. concrete steel cable materials tension compression bending laminated wooden beam [3] 6 Fig. 4 shows the framework for a set of shelves used to carry heavy loads in a storage unit. notes and sketches to show two methods of making the framework more rigid when the shelves are loaded. Fig. 4 [2] 7 Give two advantages of using roller bearings to support an axle compared to plain bearings [2] [Turn over

4 4 8 (a) Fig. 5 shows a drawing of a cam. Indicate the part of the cam that will provide dwell. Fig. 5 [1] (b) Describe the conversion of motion provided by a cam and follower..... [2] 9 Fig. 6 shows a crank lever, chain ring and pedal from a bicycle. Add labels to show effort, load and fulcrum. Fig. 6 [3]

5 5 10 Fig. 7 shows two views of a wheelbarrow loaded with bricks. X Y Fig. 7 (a) State the order (class) of lever which is used in a wheelbarrow.. [1] (b) Explain why method X is a more efficient way of loading the wheelbarrow in Fig. 7 than method Y [2] [Turn over

6 6 Section B Answer one question from this section. 11 (a) Fig. 8 shows a model beam set up for testing defl ection. notes and sketches to show how the defl ection of the beam can be accurately measured. load beam 120 benchtop Fig. 8 [4] (b) (i) Explain the term factor of safety with reference to structures.... [3] (ii) When a road bridge is being designed give three features that may be considered when calculating the factor of safety [3]

7 7 (c) Fig. 9 shows a bridge supporting the weight of a lorry. 10 m 3 m 10 m B C A 65 kn 100 kn D Fig. 9 Calculate the reactions at A and D [4] (d) Fig. 10 shows three different methods of joining metals used in a structure. Give a different reason for using each method. nut and bolt rivet welded joint Fig. 10 nut and bolt... rivet... welded joint... [3] [Turn over

8 8 (e) (i) Wooden framing is often used in the construction of houses as shown in Fig. 11. Fig. 11 Give two reasons why wood is a suitable material for a house framework [2] (ii) Fig. 12 shows two lengths of wood to be used as fl oor beams. Y X Fig. 12 Explain why the beam should be placed as shown in position Y rather than position X.... [2]

9 (iii) 9 Describe two defects in a length of wood that should be avoided when selecting the wood for use in a structure [2] (f) Describe the difference between a strut and a tie in a framework [2] [Turn over

10 10 12 (a) Fig. 13 shows two views of a car foot pump. Fig. 13a Fig. 13b (i) (ii) Mark on Fig. 13b the position of three points that will pivot when the foot pump is operated. [3] Give one reason for using grease rather than oil to lubricate the pivot points.... [1] (iii) The action of the foot pump includes a conversion of motion. Complete the sentence below.... motion is converted to... motion when the foot pump is used. [2] (iv) Explain why the actual Mechanical Advantage achieved by the foot pump is less than the calculated Mechanical Advantage.... [2]

11 11 (b) Fig. 14 shows the drive mechanism on a bicycle. rear sprockets chain rings Fig. 14 (i) Give two reasons for using a chain drive rather than a belt drive to transmit motion on a bicycle [2] (ii) The bicycle has 3 chain rings and 8 sprockets at the rear wheel. State the number of gear ratios available.... [1] (iii) Calculate the Velocity Ratio when a 52 teeth chain ring and 18 teeth rear sprocket are used.... [2] (iv) Bearings are used on all of the moving parts of a bicycle. Explain why ball bearings would be used on the chain ring axle.... [2] [Turn over

12 12 (v) gear change mechanism Fig. 15 State the two functions of the gear change mechanism shown in Fig [2] (c) (i) State three types of power source that can be used to operate a mechanism [3] (ii) Explain how improving the design of a mechanism can reduce the energy required to operate the mechanism.... [3]

13 13 (d) Fig. 16 shows two views of a clamping device that uses a ratchet and pawl to hold the jaws closed. A release trigger will allow the clamp to open. Fig. 16 notes and sketches to show one other use of a ratchet and pawl mechanism. [2] [Turn over

14 14 13 (a) When building a circuit the components have to be matched to their symbol or description. (i) Complete Fig. 17 by matching the component to the symbol or description. One has been done for you n relay capacitor fixed resistor Fig. 17 [4] (ii) The list below gives component values available for a time delay circuit. capacitor values 100 nf 2200 pf 470 µf 100 µf 330 nf resistor values 100 Ω 2 MΩ 270 kω 6.8 Ω 1.5 kω State the values of the two components that will give the longest delay.... [2] (iii) When using an integrated circuit (IC) it is important to know the pin numbers. Complete Fig. 18 to show the numbers of the two pins indicated on the 8 pin IC. Fig. 18 [2]

15 15 (b) A warning device is required to indicate when the temperature falls below a set level. The circuit shown in Fig. 19 is based on a 555 timer IC. When it has triggered, the warning LED will remain lit until the 555 timer resets. +9 V A 74 8 X V Fig. 19 (i) Describe the purpose of component A.... [1] (ii) Calculate the voltage at point X when component A is set at 40 kω and the thermistor resistance is 3 kω. the potential divider formula V out = R R + 2 R 2 1 V in... [2] (iii) A transistor switch is used between point X and pin 2 of the timer. Complete the circuit in Fig. 19 to show the transistor switch connected. [3] [Turn over

16 16 (c) When the circuit is built and tested, it triggers after 7 minutes 30 seconds and the LED remains on for 10 minutes. (i) Complete Fig. 20 to show the graph of the 555 timer output. 9 volts minutes Fig. 20 [2] (ii) The time for the LED to stay on had been calculated as 8 minutes. Explain why the actual output time of 10 minutes does not match the calculated time.... [2] (d) A multimeter is to be used to measure the current fl ow in the circuit. Complete Fig. 21 to show: the correct setting on the multimeter dial; the correct connections to the circuit and battery. AC V DC V OFF Ω µa ma 10 A OFF battery V +V circuit board +V V Ω ma 0 V COM Fig. 21 [3]

17 17 (e) A circuit for a short time delay can be made from logic gates as shown in Fig V A B A B Q Q 0 0 trigger output V 1 1 Fig. 22 (i) State the name of the logic gate used in the circuit.... [1] (ii) Complete the truth table in Fig. 22 for the type of logic gate used. [1] (iii) One of the logic gates has both inputs joined. Describe the effect of this on the output of the logic gate.... [2] [Turn over

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