September 10, 2014 Revision 2. Puncher Unit-BE1/BF1/BG1/BH1 Service Manual

Transcription

1 1 4 September 10, 014 Revision Puncher Unit-BE1/BF1/BG1/BH1 Service Manual

2 0 0- Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual. The following paragraph does not apply to any countries where such provisions are inconsistent with local law. Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc. (C) CANON INC. 007 Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information. 0 0-

3 0 0-4 Explanation of Symbols The following symbols are used throughout this Service Manual. Symbols Explanation Symbols Explanation The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. Check. Check visually. Remove the claw. Insert the claw. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power. Check the noise. Disconnect the connector. Connect the connector. Use the bundled part. Push the part. Plug the power cable.. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'. In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads. Remove the cable/wire from the cable guide or wire saddle. Set the cable/wire to the cable guide or wire saddle. Turn on the power. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine. Remove the screw. Tighten the screw

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5 Safety Precautions Notes Before it Works Serving

6 Notes Before it Works Serving Caution: When servicing, be sure to follow the specified procedure. Before starting the service work, be sure to turn off the host machine and finisher and unplug the finisher. Caution: Never turn off the host machine or finisher during downloading. If you do so, this equipment may become inoperative

7 1 Product Outline Features Specifications Names of Parts 1

8 1 Features > Compact Design 1- Features High-accuracy Punch Mode Allows setting of punch hole position accuracy by selecting a user mode (normal mode or high-accuracy mode). Compact Design Installable in the finisher, requiring a small room. 1 Features > Compact Design 1-

9 1 Features > Specifications Specifications 1- Punching method Paper weight Paper size Punched hole diameter or holes: 8.0 mm or 4 holes: 6.5 mm 4 holes: 6.5 mm Panch waste case capacity Dimensions Weight Power supply Spinning punching (Sequential punch-ing) 5 g/m to 56 g/m < or holes (Puncher Unit-BF1)> A, A4, 11" x 17", LGL*1, LTR, LTRR*1, EXEC *1: holes only < or 4 holes (Puncher Unit-BG1)> A, B4, A4, A4R, B5, B5R, 11" x 17", LGL, LTR, LTRR, EXEC, EXECR <4 holes (Puncher Unit-BH1)> A, A4 or holes: 4,500 sheets or more or 4 holes: 5,000 sheets or more 4 holes: 5,000 sheets or more 95(W) x 715(D) x 9 (H) mm Approx. 4 kg Powered from finisher 1 Features > Specifications 1-

10 1 Features > Names of Parts > Cross Section Names of Parts External View Cross Section 1-4 Punch motor Punch cover Jam operation lever Punch blade Punch blade up/down support pin Rack gear Dies Photosensor PCB Punch slide motor Panch waste case LED PCB Panch waste full detection PCB Panch waste case 1 Features > Names of Parts > Cross Section 1-4

11 Technology Basic Configuration Controls Features > Names of Parts > Cross Section

12 Basic Configuration > Overview of Electrical Circuitry Basic Configuration Functional Configuration - Overview of Electrical Circuitry Electric control of this equipment is performed by the finisher (finisher controller PCB) and puncher driver PCB. This equipment mainly consists of a punch block, punch slide block, and punch waste case block. Punch block [1] Makes punch holes at the rear end of paper. Punch slide Moves the punch block to the punching position (rear end of paper) according to block [] the paper size. Punch waste Collects the punch waste generated when punch holes are made at the rear end of case block [] paper. Finisher controller PCB Puncher driver PCB Motor driver Motors Sensors MEMO: This equipment does not incorporate a microcomputer. It is controlled by the finisher controller PCB incorporated in the finisher. 1. Punch block. Panch waste case block. Punch slide block Basic Configuration > Overview of Electrical Circuitry -

13 Basic Configuration > Drive Configuration Component Configuration Sensor Layout Only the optical sensors on the feed path are shown below. Drive Configuration - M101 M10 Photosensor PCB (PT1, PT, PT, PT4, PT5) LED PCB (LED1, LED, LED, LED4, LED5) M101: Punch slide motor M10: Punch motor Basic Configuration > Drive Configuration -

14 Basic Configuration > Basic Operation Outline -4 Basic Operation Outline This equipment makes punch holes at the rear end of paper. This equipment is optionally available and installed in the feed path inside the finisher. The paper fed to the punch block stops at the punching position temporarily. After this, the rack gear is driven back and forth to move the punch blades vertically, making punch holes. These operations are controlled by the finisher controller PCB. Every part of the puncher is driven by the puncher driver PCB. Basic Configuration > Basic Operation Outline -4

15 Controls Controls > Overview -5 Overview This unit is located in the feed path inside the finisher and sequentially punches holes once the media stops. The media loaded from the host machine is fed by the inlet roller and feed roller of the finisher. When the trailing edge of the media reaches a prescribed location, the media is stopped for a moment and punched at the trailing edge. The name and role of motors and sensors used for punching are shown below. Motor Function Reference Punch slide motor (M101) Drives the punch slide unit. - Punch motor (M10) Drives the punch unit. - Punch motor clock sensor (S105) Punch -/-hole sensor (S10) Punch position sensor (S10) Punch HP sensor (S104) Photosensor PCB (PCB4) Inlet sensor (S106) Punch motor (M10) Horizontal registration HP sensor (S101) Punch slide motor (M101) Puncher driver PCB (PCB1) Motor Function Reference Horizontal registration HP sensor (S101) Detects the punch slide unit home position. - Punch position sensor (S10) Detects the punch blade position. - Punch -/-hole sensor Detects the punch hole change. - (S10) Punch HP sensor (S104) Detects the punch blade home position. - Punch motor clock sensor Detects the punch motor clock. - (S105) Inlet sensor (S106) Detects the feeding of media. - Punch waste full detection sensor (LED1, PT1(PCB)) Detects when punch waste is full. - Horizontal registration sensor Detects the media far side edge position. - (LED1 ~ LED5(PCB)/PT1 ~ PT5(PCB4)) LED PCB (PCB) Panch waste full detection PCB (PCB) Controls > Overview -5

16 Controls > Construction of the Control System -6 Construction of the Control System The puncher unit consists of a die and hole puncher (punch blade). The punch blade is driven by the punch motor (M10). The punch motor (M10) drives the rack gear back and forth. This moves the punch blade up and down with the punch blade up/ down support pin to perform punching. The home position of the punch blade is detected by Punch -/-hole sensor (S10) and punch HP sensor (S104), and the lowering position of the punch blade is detected by the punch position sensor (S10). The punch motor (M10) is a DC motor. In order to accurately stop the punch motor (M10) at home position, the punch motor clock sensor (S105) counts the prescribed number of clocks and stops the punch motor. There is an inlet sensor (S106) at the entrance of the puncher unit to detect the leading and trailing edge of the media. The inlet media feed path of the puncher unit has 5 photo receiving transistors (photosensor PCB) on the upper side and five sets of LEDs (LED PCB) on the lower side to function as 5 sensors. These are horizontal registration sensor used to detect the media far side position to determine the position to punch holes. The punch motor, punch unit, and above sensors form the punch slide unit which moves back and forth according to the media size. The back and forth movement is driven by the punch slide motor (M101). The home position of the punch slide unit is detected by the horizontal registration HP sensor (S101). The punch slide motor (M101) is a phase stepping motor. Punch motor and punch slide motor are driven by the puncher driver PCB with control signal from the finisher controller PCB. The punch waste generated by punching operation is collected in the punch waste case. The filling of punch waste is detected by a reflective type sensor (LED1/PT1 on punch waste full detection PCB). Hole puncher (punch blade) Rack gear Hole puncher (punch blade) Puncher base Punch slide unit Dies Controls > Construction of the Control System -6

17 Controls > Punch operation Punch operation -7 The hole puncher is driven by the punch motor (M10). The home position of the hole puncher is detected by the punch position sensor (S10) and punch HP sensor (S104). Home position is reached when the two sensors both detect the sensor flag. Punch operation is performed by driving the rack gear back and forth with the punch motor (M10) and lifting the hole puncher through the punch lifter pin. The rack gear has sensor flags and the punch operation is detected by the combination of these sensor flags and sensors (punch position sensor (S10), punch -/-hole sensor (S10), and punch HP sensor (S104)). The items controlled by the combination of sensor flags and sensors are shown below. Hole puncher (punch blade) Punch blade up/down support pin Rack gear If hole type/ hole type Puncher Unit-BF1/ hole type Puncher Unit-BG1/Puncher Unit-BH1. Hole puncher condition Home position Hole (raised punching position) operation; Lowered 1 cycle position Raised position Punch HP sensor Punch position Punch -/-hole (S104) sensor (S10) sensor (S10) ON ON OFF OFF OFF OFF ON OFF OFF Dies If hole type Puncher Unit-BF1/4 hole type Puncher Unit-BG1. The rack gear of the puncher unit that punches two types of holes is driven back and forth from the home position in the range opposite to the above. Hole puncher condition Home position Hole (raised punching position) operation; Lowered 1 cycle position Raised position Punch HP sensor Punch position Punch -/-hole (S104) sensor (S10) sensor (S10) ON ON OFF OFF ON ON ON OFF ON Sensor flag S104 S10 S10 Controls > Punch operation -7

18 Controls > Horizontal registration operation -8 Horizontal registration operation The punch slide unit is driven by the punch slide motor (M101) to perform horizontal registration. The home position of the punch slide unit is detected by the horizontal registration HP sensor (S101). The punch slide unit detects the leading edge of the media with the inlet sensor (S106) and horizontal registration sensor (LED1 to 5 on the LED PCB, PT1 to 5 on the photosensor PCB) and moves to the trailing edge of the media according to the media size. The horizontal registration operation is as follows: ) After the horizontal registration sensor (LED1 to 5, PT1 to 5) detects the far end of the media with the size signal sent from the host machine, the punch slide motor (M101) drives further to the front side prescribed position and stops the punch slide unit. 1) When the leading edge of the media is detected by the inlet sensor (S106) of the puncher unit, the punch slide motor (M101) starts to move the punch slide unit to the front side. Punch slide unit Horizontal registration sensor 1 (LED1, PT5) ; detects the edge A and A4 papers Horizontal registration sensor (LED, PT4) ; detects the edge 79 mm 4 mm (11 17) and LTR papers Horizontal registration sensor (LED, PT) ; detects the edge B4 and B5 papers Horizontal registration sensor 4 (LED4, PT) ; detects the edge A4R, LTTR, and LGL papers Horizontal registration sensor (LED, PT4) ; detects the edge B5R paper Inlet sensor (S106) Paper delivery direction Paper Controls > Horizontal registration operation -8

19 Controls > Horizontal registration operation -9 ) Feeding of media is stopped when the inlet sensor (S106) detects the trailing edge of the media and the media is switched back and bumped to the stopper and registered. Then the punch motor (M10) is driven to punch the media. Punch 4) When punching ends, the punch slide motor (M101) is reversed to return the punch slide unit to home position and stopped. 5) The punch slide unit returns to the home position after punching each sheet and repeats the above procedure even if the media is fed continuously. Controls > Horizontal registration operation -9

20 Controls > Servicing Work > Upgrade Servicing Work Scheduled Servicing Item Part name Expected service life Periodically None replaced parts Consumable None parts Periodically None serviced parts Upgrade Qty Operation Reference -10 Since this equipment does not incorporate a CPU, upgrade is not required. Carry out upgrade on the finisher side. Controls > Servicing Work > Upgrade -10

21 Parts Replacement and Cleaning Procedure Removing this Equipment List of Parts Motors Sensors PCBs Controls > Servicing Work > Upgrade

22 Controls > Removing from the finisher Removing this Equipment - Removing from the finisher 1) Open the finisher front door. ) Remove the finisher rear center cover with a flat head screwdriver. ) Remove 4 screws and remove the finisher rear cover. x4 Controls > Removing from the finisher -

23 Controls > Removing from the finisher - 4) Remove the punch controller PCB connector (CN4) and remove the punch waste full sensor cable from the cable guide. 5) Remove the finisher controller PCB connectors (CN17, CN18). Remove the punch unit cable from 7 locations of the cable guide and remove the reuse band. x1 x x4 x7 6) Pull out the punch unit cable connector. x1 Controls > Removing from the finisher -

24 Controls > Removing from the finisher -4 7) Remove 1 screw and remove the punch unit securing pin. x1 Note: Hold the punch unit at the locations shown below. Do not hold the motor gear. 8) Remove the punch unit from the finisher. Controls > Removing from the finisher -4

25 Controls > Removing from the saddle finisher Removing from the saddle finisher -5 1) Open the finisher front door. ) Remove 4 screws and remove the inner top cover. ) Remove the finisher rear center cover with a flat head screwdriver. x4 Controls > Removing from the saddle finisher -5

26 Controls > Removing from the saddle finisher -6 4) Remove 4 screws and remove the finisher rear cover. 5) Remove the punch controller PCB connector (CN4) and remove the punch waste full sensor cable from the cable guide. x4 x1 x4 6) Remove the finisher controller PCB connectors (CN17, CN18). Remove the punch unit cable from 7 locations of the cable guide and remove the reuse band. 7) Pull out the punch unit cable connector. x x1 x7 Controls > Removing from the saddle finisher -6

27 Controls > Removing from the saddle finisher -7 8) Remove 1 screw and remove the punch unit lock pin. x1 Note: Hold the punch unit at the locations shown below. The punch front cover is not attached when removing the punch unit from the saddle finisher, but the punch unit holding location is the same. Do not hold the motor gear. 9) Remove the punch unit from the finisher. Controls > Removing from the saddle finisher -7

28 List of Parts Controls > Sensors Sensors -8 Motors S105 M10 S104 S10 S101 S10 M101 S106 No. Parts name Parts number Reference M101 Punch slide motor FK M10 Punch motor FK No. Parts name Parts number Reference S101 Horizontal registration HP WG sensor S10 Punch position sensor WG S10 Punch -/-hole sensor WG S104 Punch HP sensor WG S105 Punch motor clock sensor WG S106 Inlet sensor WG Controls > Sensors -8

29 PCBs Controls > PCBs -9 PCB4 PCB1 PCB PCB No. Parts name Parts number Reference PCB1 Puncher driver PCB FM PCB Panch waste full detection PCB FM PCB LED PCB FM PCB4 Photosensor PCB FM Controls > PCBs -9

30 Controls > Removing the punch motor (M10) -10 Motors Removing the punch motor (M10) MEMO: The figure for this procedure has the punch front cover attached, but the procedure is the same even if the punch front cover is removed. 1) Remove the punch unit from the finisher. ) Remove 1 stepped screw, 1 screw and remove the punch upper cover. x ) Remove the cable from locations of the cable guide. Remove connectors and screws and remove the punch motor together with the mount. x x x Controls > Removing the punch motor (M10) -10

31 Controls > Removing the punch slide motor (M101) Removing the punch slide motor (M101) -11 <Finisher> 1) Separate the finisher from the host machine. ) Remove the finisher rear center cover with a flat head screwdriver. ) Remove 4 screws and remove the finisher rear cover. 4) Remove 1 connector and screws, and remove the punch slide motor. x4 x1 x Controls > Removing the punch slide motor (M101) -11

32 Controls > Removing the punch slide motor (M101) -1 <Saddle finisher> 1) Separate the finisher from the host machine. ) Remove the finisher rear center cover with a flat head screwdriver. ) Remove 4 screws and remove the finisher rear cover. 4) Remove 1 connector and screws, and remove the punch slide motor. x4 x1 x Controls > Removing the punch slide motor (M101) -1

33 Sensors Controls > Removing the panch waste full detection sensor (LED1, PT1(PCB)) -1 Removing the panch waste full detection sensor (LED1, PT1(PCB)) <Finisher> 1) Separate the finisher from the host machine. ) Remove 1 screw and remove the punch waste full detection sensor together with the mount. ) Remove 1 connector and hooks, and remove the punch waste full detection sensor. x1 <Saddle finisher> 1) Separate the finisher from the host machine. ) Pull out the saddle unit. ) Remove 1 screw and remove the punch waste full detection sensor together with the mount. 4) Remove 1 connector and hooks, and remove the punch waste full detection sensor. x1 Controls > Removing the panch waste full detection sensor (LED1, PT1(PCB)) -1

34 PCBs Controls > Removing the puncher driver PCB (PCB1) -14 Removing the puncher driver PCB (PCB1) <Finisher> 1) Remove the finisher rear center cover with a flat head screwdriver. ) Remove 4 screws and remove the finisher rear cover. x4 ) Remove all connectors (9) on the puncher driver PCB. 4) Remove screws and remove the puncher driver PCB. x9 x Controls > Removing the puncher driver PCB (PCB1) -14

35 Controls > Removing the puncher driver PCB (PCB1) -15 <Saddle finisher> 1) Remove the finisher rear center cover with a flat head screwdriver. ) Remove 4 screws and remove the finisher rear cover. x4 ) Remove all connectors (9) on the puncher driver PCB. 4) Remove screws and remove the puncher driver PCB. x9 x Controls > Removing the puncher driver PCB (PCB1) -15

36 Controls > Removing the LED PCB (PCB) -16 Removing the LED PCB (PCB) MEMO: The figure for this procedure has the punch front cover attached, but the procedure is the same even if the punch front cover is removed. 1) Remove the punch unit from the finisher. ) Remove 1 stepped screw, 1 screw and remove the punch upper cover. x ) Remove screws and 1 connector, and remove the feed guide (upper). x x1 Controls > Removing the LED PCB (PCB) -16

37 Controls > Removing the LED PCB (PCB) -17 4) Remove stepped screws, 1 screw and remove the feed guide (lower). 5) Remove screws and remove the LED PCB. x x Controls > Removing the LED PCB (PCB) -17

38 Controls > Removing the photosensor PCB (PCB4) -18 Removing the photosensor PCB (PCB4) MEMO: The figure for this procedure has the punch front cover attached, but the procedure is the same even if the punch front cover is removed. 1) Remove the punch unit from the finisher. ) Remove 1 stepped screw, 1 screw and remove the punch upper cover. x ) Remove screws and 1 connector, and remove the photosensor PCB. x x1 Controls > Removing the photosensor PCB (PCB4) -18

39 4 Installation Checking the Contents Installation Procedure 4 Controls > Removing the photosensor PCB (PCB4)

40 4 Making Pre-installation Checks > Cautions at the Installation 4- How to Utilize This Installation Procedure Description Used in This Procedure In this procedure, Finisher and Staple Finisher are inclusively called the fi nisher. In this procedure, Saddle Finisher and Booklet Finisher are inclusively called the saddle finisher. When Using the Parts Included in the Package A symbol is described on the illustration in the case of using the parts included in the package of this product. Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. F8060 Making Pre-installation Checks Cautions at the Installation Packaged Item Symbols in the Illustration F Check that the main power swith is OFF. 1) Turn OFF the main power switch of the Host Machine. ) Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF, and then disconnect the power plug. The frequently-performed operations are described with symbols in this procedure. Screw Connector Harness Tighten Remove Connect Disconnect Secure Free Claw Insert Remove Push Plug in Turn on Checking instruction Check Visual Check Sound Check F-4-4 Making Pre-installation Checks > Cautions at the Installation 4-

41 4 Unpacking and Checking the Contents > Checking the Contents > When installing to the saddle finisher 4- Unpacking and Checking the Contents Checking the Contents Open the container box and check that none of the included parts is missing. When installing to the finisher When installing to the saddle finisher [8] [9] [6] [7] [1] [10] [11] [1] [10] [4] [9] [11] [4] [10] [1] [] [] [] [] [5] [5] [1] Punch unit...1 pc. [] Punched waste paper full sensor unit...1 pc. [] Punched waste paper box...1 pc. [4] Punched waste paper box stopper...1 pc. [5] Screw (Bind, M x 6)...1 pc. [6]*1 Punch unit fixing pin (for finisher)...1 pc. [7]* Punch unit fixing pin (for saddle finisher)...1 pc. [8]*1 Punch latch unit...1 pc. F-4- [9]*1 Screw (Bind, M4 x 7)... pcs. [10]* Screw (TP, M x 6)... pcs. [11] Punch jam label...1 pc. [1]*1 Punch lever caution label...1 pc. *1: These are used only when installing this unit to the finisher. *: These are used only when installing this unit to the saddle finisher. *: Only two screws are used when installing this unit to the finisher, and three screws are used when installing this unit to the saddle finisher. F Unpacking and Checking the Contents > Checking the Contents > When installing to the saddle finisher 4-

42 4 Installation Procedure Installation Procedure > When installing to the finisher 4-4 When installing to the finisher MEMO: The equipment is secured with packaging tapes and cushioning materials to protect it against vibration and shock during transportation. Remove all packaging tapes and cushioning materials before installing the equipment. When installing to the saddle finisher, refer to When installing to the saddle finisher. 1) Open the front cover of the finisher. ) Remove two screws, and then remove the right inner cover of the finisher. x F-4-5 F Installation Procedure > When installing to the finisher 4-4

43 4 Installation Procedure > When installing to the finisher 4-5 ) Using the nipper, cut out the face cover of the punched waste paper box from the right inner cover. 4) Release the hook with the flat head screwdriver, and then remove the PCB cover of the finisher. x1 F-4-7 F-4-8 5) Remove four screws, and then remove the rear cover of the finisher. 6) Disconnect a connector and remove three screws, and then remove the feed unit. (The removed feed unit and screws are no longer required.) x4 x x1 F-4-9 F Installation Procedure > When installing to the finisher 4-5

44 4 Installation Procedure > When installing to the finisher 4-6 7) Remove two screws, and then remove the magnet unit. (The removed magnet unit and screws are no longer required.) 8) Using two supplied screws (Bind, M4 x 7), attach the included punch latch unit. x x F-4-1 F ) Using a supplied screw (Bind, M x 6), attach the included punched waste paper full sensor unit. x x1 F Installation Procedure > When installing to the finisher 4-6

45 4 Installation Procedure > When installing to the finisher ) Using two supplied screws (TP, M x 6), attach the included punched waste paper box stopper. Caution: If the attached location of the stopper is wrong, the punched waste paper box will be not secured by the stopper. This may result in the alarm of "Punched chips full or No waste paper box". x F-4-14 F-4-15 Caution: Hold the punch unit as shown by the following illustration. Do not hold the motor gear assembly. 4 Installation Procedure > When installing to the finisher 4-7

46 4 Installation Procedure > When installing to the finisher ) Attach the supplied punch unit to the finisher by matching the hole on the front side of the punch unit with the pin on the finisher. 1) Attach the supplied punch unit fixing pin (for finisher), and then secure it with the supplied screw (Bind, M4 x 7). x1 F-4-16 F ) Connect a connector of the punch unit. 14) Put the harness of the punch unit in the harness guides, and then attach the re-use band. Connect two connectors of the punch unit to the two connectors (CN17 and CN18) on the finisher controller PCB. x1 x F-4-18 F Installation Procedure > When installing to the finisher 4-8

47 4 Installation Procedure > When installing to the finisher ) Connect a connector of the punched waste paper full sensor to the connector (CN4) on the puncher driver PCB. x1 16) Using four screws, attach the rear cover of the finisher removed in step 5). 17) Attach the PCB cover of the finisher removed in step 4). 18) Using two screws, attach the right inner cover of the finisher removed in step ). 19) Attach the supplied punch waste paper box. F-4-1 F-4-0 0) Raise the puncher unit, and then affix the supplied labels at the positions shown by the following illustration. Affix the punch jam label that A is printed on the label sheet to the left inner cover of the finisher. Affix the punch lever caution label of the user specified language under the puncher unit. 1) Close the front cover of the finisher. A B F-4- F-4-4 Installation Procedure > When installing to the finisher 4-9

48 4 Installation Procedure > When installing to the finisher 4-10 ) The following parts will be no longer needed once the puncher unit has been installed. <Included parts> Punch unit fixing pin (for saddle finisher): 1 pc. Screw (TP, M x 6): 1 pc. <Removed parts from the finisher> Screw: 5 pcs. Magnet unit: 1 pc. Feed unit: 1 pc. Face cover of the right inner cover: 1 pc. 4 Installation Procedure > When installing to the finisher 4-10

49 4 Installation Procedure > Operation Check Adjusting the Output Level of the Punch Waste Full Sensor 4-11 After installing this unit, adjust the output level of the punched waste paper full sensor unit as follows. 1) Perform the following item in the Service mode. - Service mode > SORTER > FUNCTION > FN-SENS Press the OK button on the screen. ) When completing the output level adjustment successfully, indicate the OK show up on the screen. When indicated OK on the screen, adjustment is finished. MEMO: If NG shows up on the screen at the step ), retry the adjustment repeating the step 1). Should NG be still indicated though retrying the adjustment, check the relative parts of the punched waste full sensor such as its attaching or connectors, etc. Operation Check After completion of installation, check whether punch unit operates normally by performing the punch operation from the operation panel of the host machine. 4 Installation Procedure > Operation Check 4-11

50 4 Installation Procedure > When installing to the saddle finisher 4-1 When installing to the saddle finisher MEMO: The equipment is secured with packaging tapes and cushioning materials to protect it against vibration and shock during transportation. Remove all packaging tapes and cushioning materials before installing the equipment. 1) Open the front cover of the saddle finisher. ) Remove four screws, and then remove the right inner cover of the saddle finisher. x4 F-4-4 F-4-5 ) Using the nipper, cut out two face cover from the right inner cover. 4) Release the hook with the flat head screwdriver, and then remove the PCB cover of the saddle finisher. x1 F-4-6 F Installation Procedure > When installing to the saddle finisher 4-1

51 4 Installation Procedure > When installing to the saddle finisher 4-1 5) Remove four screws, and then remove the rear cover of the saddle finisher. 6) Disconnect a connector and remove three screws, and then remove the feed unit. (The removed feed unit and screws are no longer required.) x4 x x1 F-4-8 F-4-9 7) Gripping the hook of the handle, pull out the saddle stitcher unit gently until it stops. F Installation Procedure > When installing to the saddle finisher 4-1

52 4 Installation Procedure > When installing to the saddle finisher ) Using a supplied screw (Bind, M x 6), attach the included punched waste paper full sensor unit. x x1 F-4-1 9) Using two supplied screws (TP, M x 6), attach the included punched waste paper box stopper. Caution: If the attached location of the stopper is wrong, the punched waste paper box will be not secured by the stopper. This may result in the alarm of "Punched chips full or No waste paper box". x F-4- F-4-4 Installation Procedure > When installing to the saddle finisher 4-14

53 4 Installation Procedure > When installing to the saddle finisher ) Push back the saddle stitcher unit gently into the finisher until it stops. Caution: Hold the punch unit as shown by the following illustration. Do not hold the motor gear assembly. 11) Remove the two scews of the supplied punch unit, and then remove the punch front cover.(the removed screws and the punch front cover are no longer required.) x F-4-4 F-4-5 F-4-6 1) Attach the supplied punch unit to the saddle finisher by matching the hole on the front side of the punch unit with the pin on the finisher. 1) Attach the supplied punch unit fixing pin (for saddle finisher), and then secure it with the supplied screw (TP, M x 6). x1 F-4-7 F Installation Procedure > When installing to the saddle finisher 4-15

54 4 Installation Procedure > When installing to the saddle finisher ) Connect a connector of the punch unit. 15) Put the harness of the punch unit in the harness guides, and then attach the re-use band. Connect two connectors of the punch unit to the two connectors (CN17 and CN18) on the finisher controller PCB. x1 x F-4-9 F ) Connect a connector of the punched waste paper full sensor to the connector (CN4) on the puncher driver PCB. x1 17) Using four screws, attach the rear cover of the saddle finisher removed in step 5). 18) Attach the PCB cover of the saddle finisher removed in step 4). 19) Using four screws, attach the right inner cover of the saddle finisher removed in step ). 0) Attach the supplied punch waste paper box. F-4-41 F Installation Procedure > When installing to the saddle finisher 4-16

55 4 Installation Procedure > When installing to the saddle finisher ) Affix the supplied punch jam label that B is printed on the label sheet to the left inner cover of the saddle finisher as shown by the following illustration. ) Close the front cover of the saddle finisher. ) The following parts will be no longer needed once the puncher unit has been installed. <Included parts> Punch unit fixing pin (for finisher): 1 pc. Punch latch unit: 1 pc. Screw (Bind, M4 x 7): pcs. Punch lever caution label: 1 pc. Punch front cover and two screws removed from punch unit A B <Removed parts from the saddle finisher> Screw: pcs. Feed unit: 1 pc. Face cover of the right inner cover: 1 pc. F-4-44 F Installation Procedure > When installing to the saddle finisher 4-17

56 4 Installation Procedure > Operation Check Adjusting the Output Level of the Punch Waste Full Sensor 4-18 After installing this unit, adjust the output level of the punched waste paper full sensor unit as follows. 1) Perform the following item in the Service mode. - Service mode > SORTER > FUNCTION > FN-SENS Press the OK button on the screen. ) When completing the output level adjustment successfully, indicate the OK show up on the screen. When indicated OK on the screen, adjustment is finished. MEMO: If NG shows up on the screen at the step ), retry the adjustment repeating the step 1). Should NG be still indicated though retrying the adjustment, check the relative parts of the punched waste full sensor such as its attaching or connectors, etc. Operation Check After completion of installation, check whether punch unit operates normally by performing the punch operation from the operation panel of the host machine. 4 Installation Procedure > Operation Check 4-18

57 5 Appendix General Circuit Diagram 5 Installation Procedure > Operation Check

58 General Circuit Diagram 5- General Circuit Diagram C N V I N L E T S E N S O R _ A D I N L E T S E N S O R _ D A C N S106 Inlet sensor Finisher controller PCB C N C N V S - G N D S - G N D P C H - D A C - C S P C H - E - D I P C H - E - C L K P C H - E - C S P C H - F A N L P C H - M - O N P C H - M - C W P C H - M - C C W R E G - M - C W R E G - M - C L K S - G N D P C H - D A C - D O P C H - E - D O P C H - S E N P C H - M - H P - S E N P C H - M - E N C - S E N P C H - R E G - U - H P - S E N P C H - C O N + 4 V P - G N D + 4 V 1 C N C N 1 1 C N 8 1 C N P U N C H M O T O R - P U N C H M O T O R V LED1 LED LED LED4 LED5 C N C N M10 Punch motor LED PCB S101 Horizontal registration HP sensor Punch slide motor M C N C N V S - G N D H O R I Z O N T A L R E G I S T R A T I O N H P S E NSOR P U N C H S L I D E M O T O R - A P U N C H S L I D E M O T O R- A * P U N C H S L I D E M O T O R - B P U N C H S L I D E M O T O R- B * C N 7 1 C N Puncher driver PCB C N 5 C N 6 1 S - G N D 7 PT5 6 PT4 5 4 PT 4 5 PT 6 PT V V S - G N D P U N C H P O S I T I O N S E N S O R + 5 V S - G N D P U N C H - / - H O L E S E N S O R + 5 V S - G N D P U N C H H P S E N S O R S - G N D P U N C H M O T O R C L O C K S E N S O R + 5 V C N C N C N C N Photosensor PCB S10 Punch position sensor S10 Punch -/-hole sensor S104 Punch HP sensor C N S105 Punch motor clock sensor Panch waste full detection PCB 4 1 C N D U S T _ L E D + 5 V D U S T _ P T R S - G N D C N C N F