B a s i c S M A W ( A R C ) P r o c e d u r e s ( 1 1 C )
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1 B a s i c S M A W ( A R C ) P r o c e d u r e s ( 1 1 C ) 30S/30E/30M A Welding Technology Course
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3 B a s i c S M A W ( A R C ) P r o c e d u r e s ( 1 1 C ) 3 0 S / 3 0 E / 3 0 M Course Description This course is intended for students who are considering a career in welding. The emphasis is on hands-on basic flat SMAW (ARC) welding procedures. Goal 1: Describe and apply health and safety practices. GLO 1.1: Demonstrate adherence to safe practices and procedures. SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C Demonstrate adherence to safe practices and procedures for facilities, processes, tools, and equipment. Identify safety and health requirements. (A1.1) Identify personal protective equipment (PPE) and PPE procedures. (A1.2) Identify electrical safety. (A1.3) Identify fire safety. (A1.4) Identify ergonomics. (A1.5) Identify hazard recognition and control. (A1.6) Identify safety requirements as they apply to WHMIS. (A1.9) Describe the identification and control of specified hazards. (A1.10) Identify hazards and describe safe work practices pertaining to welding. (D1A.3) Read, interpret, and communicate safety information (e.g., MSDS sheets, etc.). Safely store and handle compressed gas tanks. Demonstrate an awareness of hazards related to compressed gas. Demonstrate the safe use of compressed air. Demonstrate an understanding of and adherence to Safe Work Procedures/Job Hazards Analysis documents for each piece of equipment used. Demonstrate the safe use of a plasma arc cutter. Identify first aid/cardiopulmonary resuscitation (CPR). (A1.8) Describe the hazards of confined space entry. (A1.7) 8486: Basic SMAW (ARC) Procedures (11C) 3
4 SLO 11C Identify hazards and describe safe work practices pertaining to SMAW welding. (D3.2) GLO 1.2: Demonstrate knowledge of the Trade Safety Awareness Curriculum for Level 1 Apprentices. Goal 2: Demonstrate an understanding of metallurgy. GLO 2.1: Demonstrate an understanding of metallurgy as it applies to welding. SLO 11C SLO 11C SLO 11C Demonstrate an understanding of metallurgy as it applies to basic SMAW welding. Select appropriate filler materials to suit base metal. Select appropriate electrode to suit base metal. Goal 3: Demonstrate the identification, operation, maintenance, and storage of equipment, materials, and consumable items. GLO 3.1: Demonstrate the identification and operation of equipment, materials, and consumable items. SLO 11C SLO 11C SLO 11C SLO 11C Demonstrate the operation and handling of equipment, tools, materials, products, and consumable items. Identify SMAW welding equipment, consumables, and accessories, and describe their applications. (D3.4) Identify the considerations when selecting consumables and determining equipment set-up for performing SMAW fillet welds in all positions. (D3.a.3) Perform the procedures used to set up and adjust SMAW welding equipment. (D3.a.5) GLO 3.2: Demonstrate the safe and appropriate maintenance and storage of equipment, materials, and consumable items. SLO 11C SLO 11C SLO 11C Practise the appropriate cleaning, maintenance, and storage of SMAW equipment, tools, materials, products, and consumable items. Demonstrate the appropriate storage of low hydrogen electrodes. Describe the procedures used to inspect and maintain SMAW welding equipment. (D3.8) : Basic SMAW (ARC) Procedures (11C)
5 SLO 11C Identify the requirements and describe the procedures to store consumables used for SMAW fillet welds on low carbon steel. (D3.a.4) GLO 3.3: Demonstrate an awareness of hoisting, lifting, and rigging procedures. GLO 3.4: Demonstrate an awareness of access equipment. Goal 4: Demonstrate an understanding of welding processes and exhibit competence in those processes. GLO 4.1: Demonstrate pre-welding procedures. SLO 11C SLO 11C SLO 11C Identify SMAW welding processes, and describe their characteristics and applications. (D1A.5a) Prepare material for basic SMAW welding. Describe the procedures used to set up and adjust SMAW welding equipment. (D3.5) GLO 4.2: Demonstrate ability to weld. SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C Identify basic joint and weld types. Describe the procedures and techniques used to deposit a weld bead using SMAW welding equipment. (D3.7) Perform surface welds in the flat position. Perform 1F welds using SMAW. Perform the procedures used to perform fillet welds on low carbon steel in all positions using the SMAW process. (D3.a.6) GLO 4.3: Perform post-welding procedures. SLO 11C Perform cleaning procedures (i.e., chipping, grinding) on SMAW welds. GLO 4.4: Inspect and troubleshoot welding projects. SLO 11C Inspect and troubleshoot welding projects. GLO 4.5: Perform cutting and gouging. 8486: Basic SMAW (ARC) Procedures (11C) 5
6 GLO 4.6: Perform the Manitoba Welder Practical Examinations. Goal 5: Demonstrate an understanding of metal design and fabrication. GLO 5.1: Design metal projects. GLO 5.2: Fabricate metal projects. SLO 11C SLO 11C Cut material for intermediate project, following specific measurements, angles, etc. Perform accurate material preparation and fit-up for intermediate project. Goal 6: Describe and apply the transferable cross-curricular knowledge and skills. GLO 6.1: Apply knowledge and skills from the language arts. SLO 11C SLO 11C SLO 11C Define terminology associated with SMAW fillet welds. (D3.a.1) Interpret information pertaining to SMAW fillet welds found on drawings and specifications. (D3.a.2) Define terminology associated with SMAW welding. (D3.1) GLO 6.2: Demonstrate the mathematics skills related to welding. SLO 11C SLO 11C Read, interpret, and communicate welding terminology. Read, interpret, and communicate information found on welding materials (e.g., filler rods, electrodes, etc.). GLO 6.3: Demonstrate knowledge of other subject areas. SLO 11C SLO 11C SLO 11.C Demonstrate an understanding of the uses of electricity in welding (i.e., conductivity, current, voltage, amperage, polarity, AC versus DC). Demonstrate an understanding of the states of matter. Demonstrate an awareness of welding symbols : Basic SMAW (ARC) Procedures (11C)
7 Goal 7: Follow the ethical and legal standards that pertain to the welding industry. GLO 7.1: Demonstrate an awareness of the ethical and legal expectations of welders. SLO 11C Demonstrate an understanding of the legal requirements related to specialized welding, such as the welding of pressure vessels and steering components. Goal 8: Demonstrate employability skills. GLO 8.1: Demonstrate employability skills. SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C Demonstrate problem-solving skills. Demonstrate regular attendance and punctuality. Demonstrate accountability for their actions. Demonstrate adaptability and effort. Demonstrate the ability to accept and follow direction and feedback. Demonstrate teamwork skills. Demonstrate the ability to stay on task and effectively use time. Describe effective verbal and non-verbal communication. (A1.a1) Demonstrate critical thinking skills. Goal 9: Demonstrate an awareness of sustainability as it pertains to the welding industry. GLO 9.1: Describe the impact of human sustainability on the health and well-being of welders. SLO 11C Demonstrate an awareness of factors related to the sustainability of the welder s working conditions, including working hours, out-of-town travel, and shift work. GLO 9.2: Describe the welding industry s sustainability practices and impact on the environment. GLO 9.3: Describe the sustainable business practices within the welding industry. 8486: Basic SMAW (ARC) Procedures (11C) 7
8 Goal 10: Demonstrate an understanding of the structure and scope of welding. GLO 10.1: Describe the scope of welding. GLO 10.2: Describe apprenticeship, post-secondary, and employment opportunities. SLO 11C Demonstrate an awareness of career opportunities in SMAW welding. Goal 11: Demonstrate an understanding of the evolution, technological progression, and emerging trends in welding. GLO 11.1: Demonstrate an understanding of the evolution, technological progression, and emerging trends in welding. SLO 11C Demonstrate an awareness of emerging trends in metal fusion : Basic SMAW (ARC) Procedures (11C)
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