B a s i c G M A W ( M I G ) P r o c e d u r e s ( 1 1 B )
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1 B a s i c G M A W ( M I G ) P r o c e d u r e s ( 1 1 B ) 30S/30E/30M A Welding Technology Course
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3 B a s i c G M A W ( M I G ) P r o c e d u r e s ( 1 1 B ) 3 0 S / 3 0 E / 3 0 M Course Description This course is intended for students who are considering a career in welding. The emphasis is on hands-on basic flat GMAW (MIG) welding procedures. Goal 1: Describe and apply health and safety practices. GLO 1.1: Demonstrate adherence to safe practices and procedures. SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B Demonstrate adherence to safe practices and procedures for facilities, processes, tools, and equipment. Identify safety and health requirements. (A1.1) Identify personal protective equipment (PPE) and PPE procedures. (A1.2) Identify electrical safety. (A1.3) Identify fire safety. (A1.4) Identify ergonomics. (A1.5) Identify hazard recognition and control. (A1.6) Identify safety requirements as they apply to WHMIS. (A1.9) Describe the identification and control of specified hazards. (A1.10) Identify hazards and describe safe work practices pertaining to welding. (D1A.3) Read, interpret, and communicate safety information (e.g., MSDS sheets, etc.). Safely store and handle compressed gas tanks. Demonstrate an awareness of hazards related to compressed gas. Demonstrate the safe use of compressed air. Demonstrate an understanding of and adherence to Safe Work Procedures/Job Hazards Analysis documents for each piece of equipment used. Demonstrate the safe use of a plasma arc cutter. Identify first aid/cardiopulmonary resuscitation (CPR). (A1.8) Describe the hazards of confined space entry. (A1.7) 8474: Basic GMAW (MIG) Procedures (11B) 3
4 SLO 11B Identify hazards and describe safe work practices pertaining to GMAW welding. (D6.2) GLO 1.2: Demonstrate knowledge of the Trade Safety Awareness Curriculum for Level 1 Apprentices. Goal 2: Demonstrate an understanding of metallurgy. GLO 2.1: Demonstrate an understanding of metallurgy as it applies to welding. SLO 11B SLO 11B Demonstrate an understanding of metallurgy as it applies to basic GMAW welding. Select appropriate filler materials to suit base metal. Goal 3: Demonstrate the identification, operation, maintenance, and storage of equipment, materials, and consumable items. GLO 3.1: Demonstrate the identification and operation of equipment, materials, and consumable items. SLO 11B SLO 11B SLO 11B SLO 11B Demonstrate the operation and handling of equipment, tools, materials, products, and consumable items. Identify the considerations when selecting consumables and determining equipment set-up for performing GMAW fillet welds in all positions. (D6.3) Identify GMAW equipment maintenance and troubleshooting. Set up and operate GMAW equipment. GLO 3.2: Demonstrate the safe and appropriate maintenance and storage of equipment, materials, and consumable items. SLO 11B Practise the appropriate cleaning, maintenance, and storage of GMAW equipment, tools, materials, products, and consumable items. GLO 3.3: Demonstrate an awareness of hoisting, lifting, and rigging procedures. GLO 3.4: Demonstrate an awareness of access equipment : Basic GMAW (MIG) Procedures (11B)
5 Goal 4: Demonstrate an understanding of welding processes and exhibit competence in those processes. GLO 4.1: Demonstrate pre-welding procedures. SLO 11B SLO 11B Identify GMAW welding processes, and describe their characteristics and applications. (D1A.5b) Prepare material for basic GMAW procedures. GLO 4.2: Demonstrate ability to weld. SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B Define terminology associated with FCAW welding. (D6.b.1) Perform GMAW welds on mild steel. Perform FCAW welds on mild steel. Perform combined GMAW and FCAW welds on mild steel. Perform MCAW welds on mild steel. Identify GMAW welding equipment, consumables, and accessories, and describe their applications. (D6.4) Describe the procedures used to assemble and disassemble GMAW welding equipment. (D6.5) Describe the procedures used to establish and maintain an arc using GMAW welding equipment. (D6.6) Describe the procedures and techniques used to deposit a weld bead using GMAW welding equipment. (D6.8) GLO 4.3: Perform post-welding procedures. SLO 11B Perform cleaning procedures (i.e., chipping, grinding) on GMAW welds. GLO 4.4: Inspect and troubleshoot welding projects. SLO 11B Inspect and troubleshoot welding projects. GLO 4.5: Perform cutting and gouging. GLO 4.6: Perform the Manitoba Welder Practical Examinations. 8474: Basic GMAW (MIG) Procedures (11B) 5
6 Goal 5: Demonstrate an understanding of metal design and fabrication. GLO 5.1: Design metal projects. GLO 5.2: Fabricate metal projects. SLO 11B SLO 11B Cut material for intermediate project, following specific measurements, angles, etc. Perform accurate material preparation and fit-up for intermediate project. Goal 6: Describe and apply the transferable cross-curricular knowledge and skills. GLO 6.1: Apply knowledge and skills from the language arts. GLO 6.2: Demonstrate the mathematics skills related to welding. SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B Solve problems involving fractions. (B3.1) Solve problems involving decimals. (B3.2) Solve problems involving metric and imperial measure. (B3.4) Read, interpret, and communicate welding terminology. Read, interpret, and communicate information found on welding materials (e.g., filler rods, electrodes, etc.). GLO 6.3: Demonstrate knowledge of other subject areas. SLO 11B SLO 11B SLO 11B Demonstrate an understanding of the uses of electricity in welding (i.e., conductivity, current, voltage, amperage, polarity, AC versus DC). Demonstrate an understanding of the states of matter. Demonstrate an awareness of welding symbols : Basic GMAW (MIG) Procedures (11B)
7 Goal 7: Follow the ethical and legal standards that pertain to the welding industry. GLO 7.1: Demonstrate an awareness of the ethical and legal expectations of welders. SLO 11B Demonstrate an understanding of the relationship between ethics and employability skills such as creating a respectful workplace and demonstrating a strong work ethic. Goal 8: Demonstrate employability skills. GLO 8.1: Demonstrate employability skills. SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B SLO 11B Demonstrate problem-solving skills. Demonstrate regular attendance and punctuality. Demonstrate accountability for their actions. Demonstrate adaptability and effort. Demonstrate the ability to accept and follow direction and feedback. Demonstrate teamwork skills. Demonstrate the ability to stay on task and effectively use time. Describe effective verbal and non-verbal communication. (A1.a1) Demonstrate critical thinking skills. Goal 9: Demonstrate an awareness of sustainability as it pertains to the welding industry. GLO 9.1: Describe the impact of human sustainability on the health and well-being of welders. SLO 11B SLO 11B Identify sustainability factors that influence human health and well-being for welders. Demonstrate an understanding of sustainability factors in the welding industry that affect human health and well-being. GLO 9.2: Describe the welding industry s sustainability practices and impact on the environment. SLO 11B Demonstrate an understanding of the appropriate reuse of materials in welding. 8474: Basic GMAW (MIG) Procedures (11B) 7
8 GLO 9.3: Describe the sustainable business practices within the welding industry. SLO 11B Demonstrate an awareness of the importance of working conditions on employee retention. Goal 10: Demonstrate an understanding of the structure and scope of welding. GLO 10.1: Describe the scope of welding. GLO 10.2: Describe apprenticeship, post-secondary, and employment opportunities. SLO 11B SLO 11B Demonstrate an awareness of career opportunities in GMAW welding. Demonstrate an awareness of career opportunities in robotic GMAW welding. Goal 11: Demonstrate an understanding of the evolution, technological progression, and emerging trends in welding. GLO 11.1: Demonstrate an understanding of the evolution, technological progression, and emerging trends in welding. SLO 11B Research the use of robotics in GMAW welding : Basic GMAW (MIG) Procedures (11B)
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