REFERENCE WORKING PRESSURES AT APPROXIMATELY 4:1 DESIGN FACTOR, PSIG
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1 Nominal Tube OD, in. See Note* 1 5,600 7,000 1/ ,800 9, ,650 8, , / ,250 5, ,250 5,450 REFERENCE WORKING PRESSURES AT APPROXIMATELY 4:1 DESIGN FACTOR, PSIG Nominal Tube Wall Thickness, in ,800 3,500 4,900 6,500 1/ ,100 3,950 5,800 8, ,100 3,950 5,750 7, ,250 2,800 3,900 5,200 5/ ,400 3,100 4,500 6, ,450 3,100 4,500 6, ,850 2,350 3,250 4,350 5,550 6,350 3/ ,000 2,500 3,650 5,050 6,700 7, ,000 2,550 3,650 5,000 6,550 7, ,750 2,450 3,250 4,150 4,750 5,450 6,000 1/2 2 1,850 2,650 3,650 4,800 5,600 6,600 7, ,850 2,700 3,650 4,800 5,550 6,450 7, ,400 1,950 2,600 3,300 3,800 4,350 4,800 5/ ,450 2,100 2,850 3,700 4,350 5,050 5, ,500 2,100 2,850 3,750 4,350 5,050 5, ,150 1,650 2,150 2,750 3,150 3,650 4,000 3/ ,200 1,700 2,350 3,050 3,500 4,100 4, ,200 1,750 2,350 3,050 3,550 4,150 4, ,000 1,400 1,850 2,350 2,700 3,100 3,400 7/ ,050 1,450 1,950 2,550 2,950 3,450 3, ,050 1,500 2,000 2,600 3,000 3,500 3, ,200 1,600 2,050 2,350 2,700 3,000 3,350 3, ,250 1,700 2,200 2,550 3,000 3,300 3,750 4, ,300 1,750 2,250 2,600 3,000 3,350 3,800 4, ,100 1,450 1,850 2,100 2,400 2,650 3,000 3, / ,150 1,500 1,950 2,250 2,650 2,900 3,300 3, ,150 1,550 2,000 2,300 2,650 2,950 3,300 3, ,000 1,300 1,650 1,900 2,200 2,400 2,700 2,950 3,100 3, / ,000 1,350 1,750 2,000 2,350 2,600 2,950 3,250 3,450 4, ,000 1,350 1,750 2,050 2,350 2,650 2,950 3,300 3,500 4, ,100 1,400 1,600 1,800 2,000 2,250 2,450 2,600 3, / ,100 1,450 1,650 1,950 2,150 2,400 2,700 2,850 3, ,150 1,450 1,700 1,950 2,150 2,450 2,700 2,850 3, ,200 1,350 1,550 1,700 1,900 2,100 2,250 2, / ,250 1,400 1,650 1,800 2,050 2,250 2,400 2, ,250 1,450 1,650 1,850 2,050 2,300 2,400 2, ,050 1,200 1,350 1,500 1,650 1,850 1,950 2, ,050 1,250 1,400 1,600 1,750 1,950 2,100 2, ,100 1,250 1,450 1,600 1,800 2,000 2,100 2, ,050 1,200 1,350 1,500 1,650 1,750 2, / ,100 1,250 1,400 1,550 1,750 1,850 2, ,100 1,250 1,400 1,600 1,750 1,850 2,250 *Pressure values listed opposite numbers 1, 2 and 3 for each tube OD were derived from the Barlow, Boardman, and Lame formulas respectively, with 12,500 PSI allowable stress factor.
2 INCHES INTO MILLIMETERS 1 inch = mm in. mm. in. mm. in. mm. in. mm. 1/ / / / / / / / / / / / / / / / / / / / / / MILLIMETERS INTO INCHES 1 mm. = in. mm. in. mm. in. mm. in. mm. in HEAT COLORS Degrees Fahrenheit Faint Red = 930 Blood Red = 1075 Dark Cherry = 1175 Medium Cherry = 1275 Cherry = 1375 Bright Cherry = 1450 Salmon = 1550 Dark Orange = 1650 Orange = 1725 Lemon = 1830 Light Yellow = 1975 White = 2200 Blue White = 2350 METRIC EQUIVALENTS LENGTH 1 centimeter.3937 inches 1 inch centimeters 1 meter feet 1 foot.3048 meters 1 meter yards 1 yard.9144 meters 1 kilometer.6210 miles 1 mile kilometers AREA 1 sq. cm sq. in. 1 sq. in sq. cm. 1 sq. meter sq. ft. 1 sq. ft sq. meters 1 sq. meter sq. yd. 1 sq. yd sq. meters 1 sq. kilo sq. miles 1 sq. mile sq. kilo. VOLUME 1 cubic cm cu. in. 1 cu. in cu. in. 1 cubic m cu. ft. 1 cu. ft cu. m. 1 cubic m cu. yds. 1 cu. yd cu. in. CAPACITY 1 liter.0353 cu. ft. 1 cu. ft liters 1 liter.2643 gal. 1 gallon liters 1 liter cu. in. 1 cu. in liters 1 liter lbs. of fresh water at 62 degrees F. MILLIMETERS TO FRACTIONS TO DECIMALS inches inches mm. frac. dec. mm. frac. dec / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
3 DASH NUMBERING SYSTEM CONVERSION CHART DASH NUMBER JIC -3 3/16 SAE -4 1/4 3/16-5 5/16 1/4-6 3/8 5/16-8 1/2 13/ /8 1/2-12 3/4 5/8-14 7/ / /4 1 1/ /2 1 3/ / /2 2 3/ When using hydraulic fittings, you can interchange all sizes except 3/8 & 3/4
4 TECHNICAL DATA FOR METRIC SIZING METRIC TUBE SIZING PROCEDURE Step By Step Instructions - 1. Taper the end of the tube approximately one third the diameter of the wall. Use the wire wheel. 2. Clean and polish the tube the entire length of the area to down sized. 3. Be sure that the tube is extremely clean on the outside for downswaging and extremely clean on the inside for upswaging. 4. Completely Clean the inside of the swaging die. 5. Lubricate the tube, engage the die over the end of the tibe and advance until the swaging die travels within a 1/4" of the end of the tube. Metric Chart - Millimeter Tube Size Required American Tube Size 6MM 1/4" 8MM 5/16" 10MM 3/8" (UPSIZE) 12MM 1/2" 14MM 15MM 5/8" 16MM 5/8" (UPSIZE) 18MM SPECIAL ORDER 20MM SPECIAL ORDER
5 METRIC TUBE DOWNSWAGE FORMING Down swage procedure pertains to the following conversion sizes. AMERICAN converts METRIC 1/4 (.250) 6mm (.2362) 1/2 (.500) 12mm (.4724) 5/8 (.625) 14mm (.5512) 5/8 (.625) 15mm (.5905) 3/4 (.750) 18mm (.7087) 7/8 (.875) 20mm (.7874) 7/8 (.875) 22mm (.8661) A. BY PRODUCT - 1. Usually Hydraulic Tube. B. BY APPLICATION - Type Equipment, Cost? C. BY DESCRIPTION & SIZE OF COMPONENTS - Take Notes D. SELECT COMPONENTS - figure /8 X 8 (.065 wall) American Hydraulic Tube mm L metric nut mm L bite ring. 4. 5/8 x 5/8 SBM.
6 AUTOMOTIVE A/C CRIMP CHART REDUCED BARRIER HOSE SIZE 5/16 13/32 1/2 5/8 DASH SIZE (Fin.-Crimp) CRIMP TRAVEL CRIMP LEGTH.110/ / / /.68 DIE SIZE/TYPE #3 PS #6 AC #6 AC #8 AC A: Locate top edge of crimp die.300 from font of shell (ferrule) on all sides. AUTOMOTIVE A/C CRIMP CHART STANDARD BARRIER HOSE SIZE 5/16 13/32 1/2 5/8 DASH SIZE PRE-CRIMP (Fin.-Crimp) CRIMP TRAVEL CRIMP LEGTH.162/ / / /.95 DIE SIZE/TYPE #6 BUBBLE #8 BUBBLE #10 BUBBLE #12 BUBBLE A: Locate top edge of crimp die tooth.300 from font of shell (ferrule) on all sides. B: Crimp dimensions are same for special Stake-On and Hook-On AC Ferrules
7 POWER STEERING CRIMP CHART Tubes n Hoses Special Power Steering Ferrule Interfacing With SAE 100-R3 Hose SIZE 1/4 3/8 1/2 PRE CRIMP FINISHED CRIMP CRIMP TRAVEL CRIMP LENGTH.140/ / / DIE SIZE/TYPE #3 PS BUBBLE #4 PS BUBBLE #10 AC BUBBLE STAKE LOCATION FLUSH FLUSH FLUSH STAKE TRAVEL.030 AFTER CONTACT.030 AFTER CONTACT.030 AFTER CONTACT
8 WEATHERHEAD FITTINGS CRIMP SPECS FOR Tubes n' Hoses Crimper ONE PIECE FITTINGS SAE 100R1AT HOSE SIZE 3/16 1/4 3/8 1/2 5/8 3/ /4 DASH SIZE (PRE-CRIMP) (PRE-SWAGE) (FIN.-CRIMP) (FIN.-SWAGE CRIMP/SWAGE DIE *(SIZE/TYPE) #3 #3 #4 CRIMP/SWAGE (TRAVEL) CRIMP/SWAGE (LENGTH) #5 #5 #6 #8 #9 SIZE 3/16 1/4 3/8 1/2 5/8 3/ /4 DASH SIZE (PRE-CRIMP) (PRE-SWAGE) (FIN.-CRIMP) (FIN.-SWAGE CRIMP/SWAGE DIE *(SIZE/TYPE) #3 #3 #4 CRIMP/SWAGE (TRAVEL) CRIMP/SWAGE (LENGTH) #5 #5 #6 #8 #9 TOP OF DIE FLUSH WITH CRIMP MARk *S= OOTH B=BUBBLE ALWAYS CHECK YOUR FINISHED CRIMP SPECS
9 CRIMP SPECS - WEATHERHEAD E-SERIES FITTINGS FOR STAINLESS STEEL TEFLON WEATHERHEAD HOSE I.D. CRIMP O.D. DIE READOUT E-SERIES FITTING -04E 1/4" #2.150/.75.05E 5/16" #3.205/ E 3/8" #3.214/ E 1/2" #4.250/ E 3/4" #5.266/ E 1" #6.278/.139 WEATHERHEAD HOSE I.D. CRIMP O.D. DIE READOUT E-SERIES FITTING -04E 1/4" #2.101/.51.05E 5/16" #5.125/.64 06E 3/8" #3.144/.72-08E 1/2" #4.180/.90-12E 3/4" #5.209/ E 1" #6.208/.104 MEGACRIMP HOSE I.D. CRIMP O.D. DIE READOUT FITTINGS -04 1/4" #2.259/ /16" # /8" #3.265/ /2" #4.245/ /4" 1.32 #5.362/.181 IMPORTANT: Check all finished crimp specs. You may have to use more than one set of dies to complete crimp on some sizes.
10 PREFIX BL = BEADLOCK (ALUM. TUBE-STEEL FERRULE) SB = STEEL BEADLOCK (STEEL TUBE-STEEL FERRULE) RB = REDUCED BEADLOCK (ALUM. TUBE-ALUM. FERRULE) SR = STEEL REDUCED BEADLOCK (STEEL TUBE-STEEL FERRULE) FIRST TWO DIGITS 11 = FEMALE FLARE 12 = MALE FLARE 13 = FEMALE O-RING 14 = MALE O-RING 17 = BULKHEAD STYLE 18 = MALE INSERT O-RING 19 = MISCELLANEOUS 21 = TUBE-O & ROTALOK 29 = COMPRESSION FITTING- ENGLISH 30 = COMPRESSION FITTING-METRIC 41 = FORD FEMALE SPRINGLOCK 43 = FORD MALE SPRINGLOCK 56 = GM SINGLE COMPRESSOR PORT 61 = HOSE SPLICERS 62 = AUXILLARY A/C TEES 66 = BRAZE ON BEADLOCKS 93 = METRIC THREAD F.O.R. 94 = METRIC THREAD M.I.O BEADLOCK HOSE ENDS (Part Number Explanation) BL FOURTH DIGIT FOR ENGLISH THREADS 1 = 6 FTG x 6 HOSE 2 = 8 FTG x 8 HOSE 3 = 10 FTG x 10 HOSE 4 = 12 FTG x 12 HOSE 5 = 6 FTG x 8 HOSE 6 = 8 FTG x 10 HOSE 7 = 10 FTG x 12 HOSE 8 = 8 FTG x 6 HOSE 9 = 10 FTG x 10 HOSE 0 = 12 FTG x 10 HOSE WHEN THE 4 TH DIGIT IS A ZERO, THE 3 RD DIGIT MEANS: 1 = STRAIGHT 2 = 45 3 = 90 THIRD DIGIT 0 = STRAIGHT 1 = 45 2 = 90 EXCEPT WHEN 4 TH DIGIT IS A ZERO FOURTH DIGIT FOR METRIC THREADS 1 = 5 FTG x 6 HOSE 2 = M16 FTG x 6 HOSE 3 = M18 FTG x 6 HOSE 4 = M20 FTG x 6 HOSE 5 = M20 FTG x 8 HOSE 6 = M22 FTG x 10 HOSE 7 = M24 FTG x 10 HOSE 8 = M27 FTG X 12 HOSE SUFFIX -1 = 1/4 R12 SERVICE VALVE -2 = 3/16 R12 SERVICE VALVE -3 = R134a QUICK CONNECT
11 TH FITTING CRIMP SPECS CRIMP SPECS FOR GATES 707 TWO PIECE FITTINGS DASH TH DESCRIPTION HOSE FERRULE FINISHED CRIMP DIES DIAL SIZE FITTINGS SIZE DESCRIPTION CRIMP O.D. READOUT 1 WIRE +/ THFMP04 100R1AT 1/4" TWO PIECE FITTING THFMP06 100R1AT 3/8" TWO PIECE FITTING THFMP08 100R1AT 1/2" TWO PIECE FITTING THFMP10 100R1AT 5/8" TWO PIECE FITTING THFMP12 100R1AT 3/4" TWO PIECE FITTING THFMP16 100R1AT 1" TWO PIECE FITTING DASH PART DESCRIPTION HOSE FERRULE FINISHED CRIMP DIES DIAL SIZE NUMBER SIZE DESCRIPTION CRIMP O.D. READOUT 2 WIRE +/ THFMP04 100R2AT 1/4" TWO PIECE FITTING THFMP06 100R2AT 3/8" TWO PIECE FITTING THFMP08 100R2AT 1/2" TWO PIECE FITTING THFMP10 100R2AT 5/8" TWO PIECE FITTING THFMP12 100R2AT 3/4" TWO PIECE FITTING THFMP16 100R2AT 1" TWO PIECE FITTING ALWAYS CHECK YOUR FINISHED CRIMP SPECS. THESE SPECS HAVE NOT BEEN TESTED YET.
12 TH FITTING CRIMP SPECS FOR TUBES n'hoses CRIMPER TWO PIECE FITTINGS DASH TH DESCRIPTION HOSE FERRULE FINISHED CRIMP DIES DIAL SIZE FITTINGS SIZE DESCRIPTION CRIMP O.D. READOUT 1 WIRE +/ THFMP03 100R1AT 3/16" TWO PIECE FITTING.620 # / THFMP04 100R1AT 1/4" TWO PIECE FITTING.680 #4.190/ THFMP05 100R1AT 5/16" TWO PIECE FITTING.760 #4.205/ THFMP06 100R1AT 3/8" TWO PIECE FITTING.830 #5.230/ THFMP08 100R1AT 1/2" TWO PIECE FITTING.965 #5.225/ THFMP10 100R1AT 5/8" TWO PIECE FITTING #6.210/ THFMP12 100R1AT 3/4" TWO PIECE FITTING #7.240/ THFM[16 100R1AT 1" TWO PIECE FITTING #9.290/.145 DASH PART DESCRIPTION HOSE FERRULE FINISHED CRIMP DIES DIAL SIZE NUMBER SIZE DESCRIPTION CRIMP O.D. READOUT 2 WIRE +/ THFMP03 100R2AT 3/16" TWO PIECE FITTING 635 #4.182/ THFMP04 100R2AT 1/4" TWO PIECE FITTING.715 #4.155/ THFMP05 100R2AT 5/16" TWO PIECE FITTING.815 #4.150/ THFMP06 100R2AT 3/8" TWO PIECE FITTING.860 #5.200/ THFMP08 100R2AT 1/2" TWO PIECE FITTING #5.190/ THFMP10 100R2AT 5/8" TWO PIECE FITTING #6.185/ THFMP12 100R2AT 3/4" TWO PIECE FITTING #7.230/ THFMP16 100R2AT 1" TWO PIECE FITTING #9.270/.135 ALWAYS CHECK YOUR FINISHED CRIMP SPECS. THESE SPECS HAVE NOT BEEN TESTED YET.
13 TUBES n' HOSES CRIMP SPECS FOR GATES ONE PIECE MEGACRIMP FITTINGS DASH MEGACRIMP DESCRIPTION HOSE FERRULE FINISHED CRIMP DIES DIAL SIZE FITTINGS SIZE DESCRIPTION CRIMP O.D. READOUT 1 WIRE +/ MEGACRIMP 100R1AT 1/4" ONE PIECE / MEGACRIMP 100R1AT 3/8" ONE PIECE / MEGACRIMP 100R1AT 1/2" ONE PIECE / MEGACRIMP 100R1AT 5/8" ONE PIECE / MEGACRIMP 100R1AT 3/4" ONE PIECE / MEGACRIMP 100R1AT 1" ONE PIECE /1.72 DASH PART DESCRIPTION HOSE FERRULE FINISHED CRIMP DIES DIAL SIZE NUMBER SIZE DESCRIPTION CRIMP O.D. READOUT 2 WIRE +/ MEGACRIMP 100R2AT 1/4" ONE PIECE / MEGACRIMP 100R2AT 3/8" ONE PIECE / MEGACRIMP 100R2AT 1/2" ONE PIECE / MEGACRIMP 100R2AT 5/8" ONE PIECE then 6.300/ MEGACRIMP 100R2AT 3/4" ONE PIECE / MEGACRIMP 100R2AT 1" ONE PIECE /.186 ALWAYS CHECK YOUR FINISHED CRIMP SPECS. THESE SPECS HAVE NOT BEEN TESTED YET.
14 GATES MEGACRIMP FITTINGS Crimp Specs For Tubes n' Hoses Crimper ONE PIECE FITTINGS 1 WIRE DASH MEGACRIMP DESCRIPTION HOSE FERRULE FINISHED CRIMP DIES DIAL SIZE FITTINGS SIZE DESCRIPTION CRIMP O.D. READOUT 1 WIRE +/ MEGACRIMP 100R1AT 1/4" ONE PIECE / MEGACRIMP 100R1AT 3/8" ONE PIECE / MEGACRIMP 100R1AT 1/2" ONE PIECE / MEGACRIMP 100R1AT 5/8" ONE PIECE / MEGACRIMP 100R1AT 3/4" ONE PIECE / MEGACRIMP 100R1AT 1" ONE PIECE /1.72 ONE PIECE FITTINGS 2 WIRE DASH PART DESCRIPTION HOSE FERRULE FINISHED CRIMP DIES DIAL SIZE NUMBER SIZE DESCRIPTION CRIMP O.D. READOUT 2 WIRE +/ MEGACRIMP 100R2AT 1/4" ONE PIECE / MEGACRIMP 100R2AT 3/8" ONE PIECE MEGACRIMP 100R2AT 1/2" ONE PIECE / MEGACRIMP 100R2AT 5/8" ONE PIECE then 6.300/ MEGACRIMP 100R2AT 3/4" ONE PIECE / MEGACRIMP 100R2AT 1" ONE PIECE /186 **ALWAYS CHECK YOUR FINISHED CRIMP SPECS. THESE SPECS HAVE NOT BEEN TESTED YET.
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