OIL AND GAS SPECIAL STEEL WIRE ROPES

Transcription

1 OIL AND GAS SPECIAL STEEL WIRE ROPES

2 TEUFELBERGER SEIL GES.M.B.H. 220 YEARS OF SUCCESS CONTENT About TEUFELBERGER 4 Yachting Technical Fiber Composite Ropeway Crane High-Performance steel wire ropes 6 Applications: Fall Protection FIBER ROPE WIRE ROPE Rope & Safety for Offshore Cranes & Winches 6 for Marine Riser Tensioner 7 for Drilling Operations 8 fibers + plastics TEUFELBERGER groups three divisions Rotation resistant ropes 10 EVOLUTION EVOLUTION TK18 10 EVOLUTION EVOLUTION TK16 11 EVOLUTION EVOLUTION TK16plus 12 Strapping Baler Twine Non-rotation-resistant ropes 14 EVOLUTION QS 816 V(G) 14 perfection QS 814 VG EXECUTION Execution QS6 17 EXECUTION Execution Q6 17 Establishment of a ropery in Wimsbach Martin Teufelberger relocates his hemp ropery to Wels, Vogelweiderstrasse Production of the first steel rope Shift from the use of natural to synthetic fibers Production of the first plastic strapping A second site in Wels, Boehmerwaldstrasse, goes on line Opening of the rope factory in Veseli, Czech Republic. Sewing up of ropes and harnesses Acquisition of the St. Aegyd factory Production of ropeway ropes of steel for the whole world Acquisition of New England in Fall River, USA. Production of fiber ropes Start of the Composite Technology Center Information 18 Wire rope end connections 18 Discard criteria 19 5 LOCATIONS TEUFELBERGER Ges.m.b.H. Wels headquarters, Austria strapping, baler twines, fiber ropes TEUFELBERGER Seil Ges.m.b.H. Wels Wire Rope, Austria wire ropes TEUFELBERGER Seil Ges.m.b.H. St. Aegyd Wire Rope, Austria wire ropes JIHOTEX spol s.r.o. Veseli, Czech Republic fiber ropes New England Corp. Fall River, USA fiber ropes WARNING Using these products may prove hazardous. Therefore, never use our products for purposes other than those they were designed for. Customers must ensure that all persons using these products are familiar with their correct use and the related necessary safety precautions. Please bear in mind that any of these products may inflict harm when used incorrectly or subjected to excessive loads. TEufelberger and 拖飞宝 are internationally registered trademarks of TEufelberger Ges.m.b.H. Austria. Teufelberger,, Superfill are registered trademarks of TEUFELBERGER Ges.m.b.H. Subject to technical modifications, typesetting and printing errors. 3

3 TEUFELBERGER SEIL GES.M.B.H. WE OFFER MORE OUR TECHNOLOGIES, YOUR BENEFIT In manufacturing, research & development, and marketing & sales, we at TEUFEL BERGER Seil Ges.m.b.H. focus exclusively on high quality special purpose steel wire ropes. Breakthrough technologies and top quality products are the base of our success. TEUFELBERGER Service Quality & Expertise Research & Development GALVANIZED WIRES Expert advice TEUFELBERGER s network of experts provides competent support close to you. This allows us to find the best possible solution for your needs. 24-hour hotline: +43 (0) Customized solutions and products Joint development efforts with crane and equipment manufacturers and close cooperation with our suppliers ensure that our products satisfy all your requirements. Working together with you, the team from TEUFELBERGER will determine the best solution. Top quality TEUFELBERGER processes only high quality raw materials in its cutting-edge manufacturing facilities. The comprehensive quality testing of primary materials and final products as well as the certification to ISO 9001 guarantee the consistent high quality of our steel wire ropes. Competence Our special ropes are designed for fulfilling the requirements of your application. Worldwide reference projects are a testament to the high quality of our work. We provide test certificates to ABS, DNV, BV, RINA, GL, LR, RS, NKK, CCS depending on your needs. Innovative products As customer requirements change, our products must satisfy new, higher demands. Our R & D department provides innovation and permanent product improvement in terms of safety, reliability, and durability. Successful partnerships Intensive partnerships with a sizable number of key users in the sparepart market are clear examples of our focus on our customers needs. Also, the long-standing cooperation with universities and research institutions ensure the lively exchange of ideas toward the development of new and existing products INSERT COMPACTION TECHNOLOGY GALVANIZED WIRES The lubricated steel core is covered in a tight synthetic coat. This provides the following advantages: long service life due to the permanent lubrication and the reduction of friction between the rope s core and its outer strands Each rope strand is compacted by a special process in order to significantly improve the rope s properties: Up to 30% greater breaking forces than in non-compacted ropes Prolonged service life due to lower specific loading Our steel wires are galvanized before they are drawn in order to achieve high wire precision. This ensures optimal stability and service life. In combination with the PLAST FILL TM technology, this galvanization ensures exceptional corrosion resistance. Flexible Quality Breaking force Life time Resistance against crushing and lateral pressures as well as to environmental influences and the ingress of dirt less abrasion on the rope and on reels and drums due to the rope s smooth surface Perfect spooling Safe use-reliable Higher breaking forces due to reduced resistance against crushing in multilayer surface pressures in the rope Reduced internal abrasion by exact operations Rotation resistance strand position with consistent gaps 4

4 High-Performance Steel Wire ROPES FOR OFFSHORE CRANES & WINCHES Demanding the highest and permanent use in extreme environmental conditions is characteristic for offshore cranes and offshore winches. High reliability is very important offshore, while safety and reliability are crucial factors for steel wire ropes in use. TEUFELBERGER ropes serve to demonstrate these factors daily on numerous cranes working on offshore platforms throughout the world. High-Performance Steel Wire ROPES FOR MARINE RISER TENSIONER Riser tensioners are important installations on floating oil platforms in order to equalize permanent sea disturbances. Permanently exposed to tensile load and high bending cycles under harsh environmental conditions are the challenges for these ropes. TEUFELBERGER riser tensioner ropes perfectly meet all requirements and demonstrate these on numerous platforms all over the world. Applications Applications EVOLUTION TK16 & EVOLUTION TK18 Rotation resistant ordinary lay or lang s lay rope. Featuring a revolutionary design, extremely high breaking force and high flexibility, perfectly suited as a hoisting rope QS 816 V(G) Extremely resistant 8-strand ordinary lay or lang s lay rope with PLASTFILL TM insert. Especially suited as boom hoist rope in single-layer and multilayer spooling. The colored squares preceding the rope s designation refer to the illustration. QS 814 VG Galvanized 8-strand lang s lay rope, featuring compaction technology especially developed for the use as riser tensioner rope. Longer service life due to reduced rope abrasion as a result of the smooth rope surface Highest resistance against corrosion due to galvanized wires and the permanent The colored squares preceding the rope s designation refer to the illustration. in multi- or single-layer spooling. Extremely resistant against corrosion and to external environmental influences due to the PLASTFILL TM insert (between the inner rope and outer strands) Excellent spooling results for multilayer spooling enable extremely challenging lifting operations due to its flexibility Longer service life for best profitability and highest breaking forces due to rope structure combined with the innovative PLASTFILL TM and technology Efficient handling and high operational Reliability and safety in operation as a result of its extremely high breaking forces, especially provided by complete compaction technology throughout the whole cross section Long service life due to PLASTFILL TM insert and the reduced rope abrasion, resulting from the smooth rope surface Optimal spooling characteristics due to the high form stability against lateral pressure Trouble-free operation due to excellent resistance against shock and vibrations Offshore Cranes Reliability and safety in operation due to highest breaking forces achieved by technology Excellent bending fatigue performance and high flexibility due to the 8-strand construction and the high number of wires in the outer strands lubrication provided by PLASTFILL TM insert Less fatigue on sheaves due to better distribution of pressure of the 8-strand construction Marine Riser Tensioner safety due to lowest twist and high torsional stability High rotation resistance due to its advanced balanced design suitable for Offshore Winches high lifting and deep-water usage Special lubrication solutions on demand for high temperature application (AHC) 6 7

5 High-Performance Steel Wire ROPES FOR DRILLING OPERATIONS Extreme environmental conditions and high load bending over sheaves present tough application for drilling lines on platforms around the world. The use of TEUFELBERGER high performance steel wire ropes with insert significantly contributes to the high reliability of the platform. Applications EXECUTION QS6 6-strand ordinary lay rope with compaction technology and PLASTFILL TM insert, suited as drill line High breaking force for reliability and safety operations due to compaction technology Extremely robust and outstanding resistance to wear and tear due to the PLASTFILL TM insert Optimal spooling results and easy to handle due to the flexibility of the rope Longer service life due to reduced rope abrasion as a result of the smooth rope surface Permanent lubrication of core due to PLASTFILL TM insert EXECUTION Q6 6-strand ordinary lay rope with PLASTFILL TM insert, suited as drill line Resistance to wear and extremely robust due to the PLASTFILL TM insert Perfect spooling results due to the flexibility of the rope Non-compaced and cost-effective high performance rope for drilling operations The colored squares preceding the rope s designation refer to the illustration. Drilling Operations 8

6 ROTATION RESISTANT EVOLUTION ROTATION RESISTANT EVOLUTION EVOLUTION TK18 The EVOLUTION TK18 is our high-performance rope for large cranes and winches, mainly for the offshore industry which operate under hardest conditions. This rope offers excellent dimensional form stability, high resistance against corrosion and optimal lubrication especially due to the Pro Active Core Lubrication in combination with PLASTFILL TM insert. Best choice for cranes in combination with active heave compensation. EVOLUTION TK16 Revolutionary design, high quality materials, and perfectly harmonized production processes EVOLUTION TK16 combines all the characteristics of a rotation resistant rope needed for your application: Extremely resistant and best flexibility! n Ordinary lay or lang s lay, right or left lay n 16 x K17F - EPIWRC (K), RCN 27 n Pro active lubrication n Ordinary lay or lang s lay, right or left lay n 8 30mm: 16 x K6-EPIWRC (K), RCN 23-1 n 32 42mm: 16 x K7-EPIWRC (K), RCN 23-2 In air submerged 1770 N/mm² 1960 N/mm² [mm] [kg/m] [lbs/ft] [kg/m] [kn] [lbs] [kn] [lbs] 44,45 9,48 6,36 7, ,24 6,87 8, ,12 7,46 9, ,40 8,32 10, ,8 12,98 8,71 10, ,61 9,13 11, ,48 9,72 12, ,28 10,25 12, ,80 11,27 14, ,92 12,02 15, ,90 12,68 15, ,43 13,71 17, ,14 14,18 17, ,44 15,06 18, ,91 16,04 19, ,40 17,04 21, ,90 18,05 22, ,07 18,83 23, ,80 20,00 24, ,40 21,07 26, N/mm² 1960 N/mm² 2160 N/mm² [mm] [inch] [kg/m] [lbs/ft] [kn] [lbs] [kn] [lbs] [kn] [lbs] 8 5/16 0,34 0, ,41 0, ,50 0, ,61 0, ,74 0, ,86 0, /16 1,01 0, ,16 0, /8 1,32 0, ,50 1, ,64 1, /4 1,85 1, ,08 1, ,26 1, /8 2,51 1, ,94 1, ,15 2, ,49 2, ,74 2, ,05 2, ,57 1 1/8 4,14 2, ,27 2, ,62 3, /4 5,24 3, ,90 3, ,65 4, /2 7,35 4, ,13 5, ,97 6,

7 ROTATION RESISTANT EVOLUTION EVOLUTION TK16 plus Higher breaking forces for special customer needs. The consistent and systematic further development and improvement of the production processes involved facilitates particularly narrow manufacturing tolerances. NEW higher MBF n Ordinary lay or lang s lay, right or left lay n 8 30mm: 16 x K6-EPIWRC (K), RCN 23-1 n 32 42mm: 16 x K7-EPIWRC (K), RCN N/mm² [mm] [inch] [kg/m] [lbs/ft] [kn] [lbs] 8 5/16 0,34 0, ,41 0, ,50 0, ,61 0, ,74 0, ,86 0, /16 1,01 0, ,16 0, /8 1,32 0, ,50 1, ,64 1, /4 1,85 1, ,08 1, ,26 1, /8 2,51 1, ,94 1, ,15 2, ,49 2, ,74 2, ,05 2, ,57 1 1/8 4,14 2, ,27 2, ,62 3, /4 5,24 3, ,90 3, ,65 4, /2 7,35 4, ,13 5, ,97 6, Minimum quantity for individual production needed.

8 NON-ROTATION RESISTANT EVOLUTION NON-ROTATION RESISTANT EVOLUTION QS 816 V(G) Extreme resistance to negative external influences distinguishes this rope from others. compaction technology developed by TEUFELBERGER provides high breaking forces and highest safety in use. Compaction in the core and a insert result in stability against lateral pressure. n QS 816 V in ordinary lay configuration, QS 816VG in lang s lay configuration, right or left lay n 10 42mm: 8 x K26WS - EPIWRC (K), RCN 09 n 44 50mm: 8 x K31WS - EPIWRC (K), RCN 11 n 52 70mm: 8 x K42WS - EPIWRC (K), RCN > N/mm² 1960 N/mm² 2160 N/mm² [mm] [inch] [kg/m] [lbs/ft] [kn] [lbs] [kn] [lbs] [kn] [lbs] 44 9,27 6, on request on request 46 10,30 6, on request on request 48 10,78 7, on request on request 50 11,60 7, on request on request 52 12,50 8, on request on request 54 13,91 9, on request on request 56 14,50 9, on request on request 58 15,60 10, on request on request 60 16,70 11, on request on request 62 17,80 11, on request on request 64 19,74 13, on request on request 66 20,63 13, on request on request 68 21,40 14, on request on request 70 22,70 15, on request on request 1770 N/mm² 1960 N/mm² 2160 N/mm² [mm] [inch] [kg/m] [lbs/ft] [kn] [lbs] [kn] [lbs] [kn] [lbs] 10 0,46 0, /16 0,55 0, ,69 0, ,81 0, /16 0,93 0, ,06 0, /8 1,20 0, ,35 0, ,55 1, /4 1,71 1, ,89 1, ,15 1, /8 2,34 1, ,54 1, ,75 1, ,97 1, ,19 2, ,51 2, ,76 2, ,57 1 1/8 4,04 2, ,98 2, ,37 2, /4 4,90 3, ,59 3, ,36 4, /2 7,03 4, ,81 5, ,60 5,

9 NON-ROTATION RESISTANT perfection NON-ROTATION RESISTANT EXECUTION QS 814 VG Execution QS6 Galvanized lang s lay rope used for marine riser tensioners. Extreme bending fatigue performance is the strong point of this rope. compaction technology ensures highest breaking forces and thus maximum safety levels during operation. The application of this technology even in the inner rope generates optimum form stability against lateral pressure and provides high bending fatigue life. n Lang s lay, right or left lay n 8 x K36WS - EPIWRC, RCN 13 Flexibility, resistance against mechanical wear and high breaking force is required for the usage as drill line. This 6-strand wire rope with compaction technology and insert combines all these characteristics for perfect drilling operations. n Ordinary lay, right or left lay n 30-52mm: 6 x K26WS - EPIWRC, RCN 06 n 54mm: 6 x K31WS - EPIWRC, RCN N/mm² [mm] [inch] [kg/m] [lbs/ft] [kn] [lbs] 34,9 1 3/8" 5,40 3, ,1 1 1/2" 6,40 4, ,45 1 3/4" 8,95 6, ,6 1 7/8" 9,98 6, ,8 2" 11,50 7, ,0 2 1/8" 13,00 8, N/mm² 1960 N/mm² [mm] [inch] [kg/m] [lbs/ft] [kn] [lbs] [kn] [lbs] 38,1 1 1/2" 6,50 4, ,45 1 3/4" 9,14 6, ,8 2" 11,90 7, ,15 2 1/4" 14,50 9, ,5 2 1/2" 19,48 13, ,48 13, ,85 2 3/4" 23,12 15, Execution Q6 Highest reliability of the platform is the main target! This TEUFELBERGER high performance steel wire rope with insert for permanent lubrication of the core results into high resistance to wear. n Ordinary lay, right or left lay n 6 x 26WS - EPIWRC, RCN N/mm² 2160 N/mm² [mm] [inch] [kg/m] [lbs/ft] [kn] [lbs] [kn] [lbs] 34,9 1 3/8" 5,00 3, ,1 1 1/2" 5,90 3, ,45 1 3/4" 8,70 5, ,6 1 7/8" 9,22 6, ,8 2" 10,72 7,

10 WIRE ROPE END CONNECTIONS DISCARD CRITERIA WIRE LOCK ACCORDING TO EN Discard criteria of TEUFELBERGER special steel wire ropes The discard criteria for TEUFELBERGER special steel wire ropes are defined according to: ISO 4309 API 2D FIFTH EDITION APPLICATION HANDBOOK HIGH PERFORMANCE OFFSHORE ROPES This includes: reduction of rope diameter, corrosion and wire breaks. For assessing the discard condition based on wire breaks, the rope category number (RCN) is used. For TEUFELBERGER special steel wire ropes, this number is listed in the following tables. For further details regarding the discard criteria for wire ropes to ISO 4309 or API 2D FIFTH EDITION, see the Application Handbook High Performance Offshore at Rotation resistant ropes Type of design Diameter range [mm] RCN* n** evolution EVOLUTION TK MECHANICAL SPLICE ACCORDING TO EN evolution EVOLUTION TK16 plus evolution EVOLUTION TK non-rotation-resistant ropes Type of design Diameter range [mm] RCN* n** evolution QS 816 V(G) > perfection QS 814 VG FURTHER END CONNECTIONS TEUFELBERGER Pull-Eye TEUFELBERGER Tailropes on request. EXECUTION Execution QS6 EXECUTION Execution Q Further connections available on request. * RCN = Rope Category Number **n = Number of outer strands and total number of load-bearing wires in the outer layer of strands in the rope 18 19

11 YOUR BENEFIT WITH TEUFELBERGER: EXPERTISE Our special steel wire ropes are designed for fulfilling the requirements of your application in an optimal way. HIGHEST QUALITY Only high-strength material and state-of-the-art production processes are used for our products. SERVICE AROUND THE CLOCK Our 24-hour hotline and top service team ensure that our experts are available within the shortest time possible wherever required. EXPERT CONSULTANCY TEUFELBERGER s network of consultants ensures that expert support is close to you. Our staff is specially trained for your application which translates into cooperative development of the most useful answer to any problems which may occur. DELIVERY RELIABILITY TEUFELBERGER s management of orders ensures optimal processing in production and logistics. RESEARCH AND DEVELOPMENT Our R&D department provides permanent product improvement in terms of safety, reliability and service life. 24-HOUR HOTLINE: +43 (0) Ausgabe 09/2013, V 2.0, Herausgeber: TEUFELBERGER Seil Ges.m.b.H., Böhmerwaldstraße 20, 4600 Wels, Austria Subject to technical modifications, typesetting and printing errors. TEUFELBERGER Seil Ges.m.b.H. Böhmerwaldstraße Wels, Austria T F E wirerope@teufelberger.com