PHOENIX, AZ USA

Transcription

1 PHOENIX, AZ USA Approved for LEADING EDGE and foot level drops. 3rd party certified by an ISO accredited test laboratory. Lengths up to 210. USER INSTRUCTION MANUAL DESCRIPTION: SAFETY RETRACTABLE LANYARDS MADE WITH WIRE ROPE / WEBBING. ALSO AVAILABLE 100% TIE-OFF MODEL: M2-HPSY8Y, M2-HPSY8YCA, M2-HPSY8YABC, M2-HPSY8YABB, M2-HNY10Y, M2-HNY10YCA, M2-HNY10YABC, M2-HNY10YABB, M2-HNY10YCT, US-HPSY8, US-HPSY8CA, US-HPSY8ABC, US-HPSY8ABB, US-HPS8, US-HPS11, US-HPS20, US-HPS30, US-HPS40, US-HN10, US-HN15, US-HN20, US-HN30, US-HN40, US-HN60, US-HN80, US-H110, US-H150, US-H210 MEETS OSHA & ANSI Z CLASS B (LE) WATCH VIDEOS 1, 2, 8, 17, 26 & 27 ON ULTRASAFEUSA.COM Should be used as part of an employee training program as required by OSHA and is intended to meet the manufacturers instructions as required by ANSI Z CLASS B (LE). WARNING! This product is part of a personal fall arrest system. The user must read and follow the manufacturers instructions for each component of the system. These instructions must be provided to the user of this product. The user must read and understand these instructions before using this product. Manufacturers instructions must be followed for proper use and maintenance of this product. Alteration or misuse of this product, or failure to follow instructions may result in serious injury or death. ANCHORAGE: The anchorage to which this product is attached must be capable of sustaining a static load in the direction applied by the personal fall arrest system of at least 3600 Ibs. With certification of a qualified person, or 5000 Ibs. without certification. When more than one personal fall arrest system is attached to the same structure, the strength requirements stated above must be multiplied by the number of personal arrest systems attached to the structure. NEW IMPROVED SWIVEL YOKE FOR EXTRA COMFORT FREE FALL: Ensure adequate clearance exists in your fall path to prevent striking an object. When the safety retractable is anchored above, a minimum of 4 ft. from the working level to the lower level or nearest obstruction is recommended, if anchored at foot level an additional 7 ft. clearance is needed. Avoid working where your lifeline may cross or tangle with that of another worker. Do not allow the lifeline to pass under your arms or between your feet, never clip, knot, or otherwise prevent the lifeline from retracting. If user exceeds 310lbs and is anchoring below dorsal D-ring or foot level, add an additional 12 to your fall clearance. PLAN your personal fall protection system before installing and using this equipment. Consider all factors affecting your safety during use of this equipment. CAUTION: BEWARE OF PENDULUM SWINGS TO AVOID STRIKING AN OBJECT OR CONTACT WITH A LOWER LEVEL, FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN SERIOUS INJURY. WIDEST LEADING EDGE APPROVED PRODUCT LINE IN THE INDUSTRY! 313RL1

2 BEFORE EACH USE: Inspect all your personal fall protection equipment before each use. OSHA and and ANSI Z Class B (LE) requires an inspection before each use. ANSI requires a formal inspection of fall protection equipment be completed by a competent person other than the user, more frequent inspections by a competent person may be required based on the severity of the workplace conditions. ULTRA-SAFE equipment is designed for use with only ULTRA-SAFE approved components and sub systems. Substitutions or replacements made with non-approved components or subsystems may jeopardize compatibility of equipment and may affect the safety and reliability of a complete system. Personal fall arrest systems must meet applicable local, state, and federal OSHA requirements. Connectors (hooks. Carabiners. and D-Rings) must be capable of supporting at least 5000 Ibs. Do not use equipment that is not compatible with the anchorage or other system components. Connectors must be compatible in size, shape, and strength. Self locking snap hooks and carabiners are required by ANSI Z Class B (LE) and OSHA. NOTE: Large throat opening snap hooks should not be connected to standard size D-Rings or similar objects which will result in a load on the gate if the hook or D- Ring rotates or twist. Large throat snap hooks are designed for use on fixed structural elements such as cross members or rebar that are not shaped in a way that can capture the gate of the hook. FALL: After a fall, equipment which has been subjected to fall arrest forces MUST be removed from service for inspection. Inspect the entire safety retractable lanyard such as the load / impact indicator. On web style find the fold on the web to see if the stitching is broken and the fold torn apart or for wire style check the swivel snap hook to see if the RED indicator was engaged. The safety retractable lanyard must be removed from service and returned to an authorized service station for repair, do not re-stitch or repair. INSPECTION: 1.) Ensure the safety retractable locks when the lifeline is pulled sharply, with no slippage. Lock-up should be positive. 2.) Labels must be present and fully legible. 3.) Check the connecting hooks or carabiners for damage, distortion, or corrosion, and working condition. 4.) Check the housing for distortion, cracks, or other damage and make sure anchorage point is not distorted or damaged. 5.) Inspect each component of the personal fall protection system according to the manufacturers instructions. 6.) The lifeline must fully extend and retract smoothly with no hesitation or slack on the line. 7.) Check the lifeline for cuts, burns, chemical damage, abrasions, loose strands, or corrosion, the lifeline must not be damaged. 8.) Check for loose or missing screws and bent or damaged parts. 9.) Use of this equipment in areas where surrounding hazards exist may require additional precautions to reduce the possibility of injury to the user or damage to the equipment. Hazards may include, but are not limited to: high heat, caustic chemicals, corrosive environments, high voltage power lines, explosive or toxic gases, moving machinery, or overhead materials that may fall and contact the user or fall arrest system. 10.) CAUTION - This unit has an internal shock absorbing system. Do not attach external shock absorber to either end of retractable which may cause brake pull to disengage increasing freefall. 11.) Do not use standard web retractables in temperatures over 180 degrees. ULTRA-SAFE Safety retractables do not require a yearly inspection. If inspection reveals an unsafe or defective condition, remove the safety retractable lanyard from service and contact an authorized service station for repair. ONLY ULTRA-SAFE or parties authorized in writing may make repairs to the equipment. 2

3 Ultra-Safe Retractables Meet the NEW ANSI Z Class B (LE) 2014 Standard... Does Yours? Requirements corresponding to the new ANSI.Z Class B (LE) 2014 (up to 210 ) and the entire product line. To put things simply: Ultra-Safe retractables meet this standard! Call or Us At info@ultrasafeusa.com List of the requirements: Diagram showing a dynamic test procedure Design and ergonomics Materials and construction Blocking after pre-treatment - Blocking in a horizontal position Static load bearing capacity - Static load bearing capacity for horizontal applications Dynamic performance - Dynamic performance for horizontal applications - Dynamic load bearing capacity for horizontal applications Optional requirement in respect to fatigue strength Corrosion resistance Identification and information Call or for a FREE Mini Test DVD! A 5 FREEFALL WITH US-HPS8 MATERIAL: Housing: hard plastic nylon/aluminum Drum: nylon/aluminum Internal components: steel/aluminum Lifeline: 1 poly nylon blend or 3/16 galvanized or stainless steel cable Internal shock absorbing mechanism: disk brake MAXIMUM ARREST FORCE: 900 lbs ARREST DISTANCE: 54 Max 8 ft. - 2 in. Anchorage Point 3/8 minimum size 1080 cold finished steel bar in accordance with ASTM A108 Allow 2º of swing or more before retractable line contacts structure under edge. Quick Release Mechanism Load Cell Load Cell 2º 20 in. 5 ft. Arrest Distance Measurement Perpendicular to edge drop position Load Cell Retractable Lateral offset edge drop position 5 Weight After Drop Test Anchorage MEETS OSHA & ANSI Z CLASS B (LE) Approved for LEADING EDGE and foot level drops. 3rd party certified by an ISO accredited test laboratory. Lengths up to 210. Approved for below foot level drops such as catenary lines. Up to 78 free fall 3

4 NEW! MILLENNIUM 2 TM IMPROVED SWIVEL YOKE FOR ADDED COMFORT M2 NEW PRODUCT: M2-HPSY8Y Web Retractable Y-Lanyards with Yoke Swivel Top with 3600 lb Gate Hooks 1 Webbing. Length - 8 Web Retractable Y-Lanyards with Yoke Swivel Top and 3600 lb Aluminum Gate Hooks. New improved swivel yoke for extra comfort. Also includes new 28 wear sleeves for added protection against web abrasion or snagging. LIGHTEST PERSONAL (LE) in the industry! NEW PRODUCT: M2-HPSY8YCA Web Retractable Y-Lanyards with Yoke Swivel Top Same as above, but with large hooks. Web Retractable Y-Lanyards with New improved swivel yoke for extra comfort. Also includes new 28 wear sleeves for added protection against web abrasion or snagging. OPTIONAL HOOK ATTACHMENT: RUBBER BUSHINGS Add S To End of Any Swivel Top Part Number NEW PRODUCT: M2-HPSY8YABC Yoke Swivel Top w/ Large Aluminum Carabiners with 3,600 lb gate. This new light weight combination allows the user easy, one hand operation. The large aluminum roll gate allows for a 2 1/4 opening. If the webbing is ever damaged, this unit can be repaired by a local repair station or at our factory at an economical price. Also includes new improved swivel yoke for extra comfort. NEW PRODUCT: M2-HPSY8YABB Yoke Swivel Top w/ Aluminum Choke-Back Hooks Our most innovative combination yet, eliminating the need for carrying cross arm straps, reducing the odds of lower level contact. This 3,600 lb gate can be opened with one hand operation. Also includes new improved swivel yoke for extra comfort. Light weight... lightest on the market. Meets ANSI Z Leading Edge Class (LE). NOTE: US-HPS8 and M2-HPSY8Y max arrest force 900lbs. All are (LE), but only 24 pullout.* Great for lower level contact issues. *Only one on the market today that can do this. 4

5 5 NEW! YOKE SWIVEL TOP for RETRACTABLE Y-LANYARDS

6 NEW! MINI MAGMA 2 FOR HOT WORK TM New Product: MM2-HNY10Y Kevlar Web and Wire Retractable Y-Lanyards with Yoke Swivel Top with 3600 lb Gate Hooks 1 Webbing. Length - 10 Kevlar Web and Wire Retractable Y-Lanyards with Yoke Swivel Top and 3600 lb Aluminum Gate Hooks. New improved swivel yoke for extra comfort. New Product: MM2-HNY10YCA Kevlar Web and Wire Retractable Y-Lanyards with Yoke Swivel Top with 3600 lb Rebar Hook Gates Same as above, but with large hooks. Kevlar Web and Wire Retractable Y-Lanyards with New improved swivel yoke for extra comfort. New Product: MM2-HNY10YABC Kevlar Web and Wire Retractable Y-Lanyards with Yoke Swivel Top w/ Large Aluminum Carabiners with 3,600 lb gate. This new light weight combination allows the user easy, one hand operation. The large aluminum roll gate allows for a 2 1/4 opening. If the wire or kevlar webbing is ever damaged, this unit can be repaired by a local repair station or at our factory at an economical price. Also includes new improved swivel yoke for extra comfort. New Product: MM2-HNY10YABB Kevlar Web and Wire Retractable Y-Lanyards with Yoke Swivel Top w/ Aluminum Choke-Back Hooks Our most innovative combination yet, eliminating the need for carrying cross arm straps, reducing the odds of lower level contact. This 3,600 lb gate can be opened with one hand operation. Also includes new improved swivel yoke for extra comfort. Light weight... lightest on the market. Requirements corresponding to the new ANSI.Z Class B (LE) 2014 (up to 210 ) and the entire product line. To put things simply: Ultra-Safe retractables meet this standard! Note: Approved for leading edge and foot level drops. Ultra-Safe Retractables do not require annual recertification. All retractables have 3600 lb gates top and bottom. 6

7 MODEL: M2-HNY10Y, M2-HNY10YCA, M2-HNY10YABC, M2-HNY10YABB DESCRIPTION: 100% TIE-OFF SAFETY RETRACTABLE LANYARD ASSEMBLY FOR HOT WORK MATERIAL: Housing: aluminum Drum: nylon/aluminum Internal components: steel/aluminum Lifeline: 1 inch poly nylon blend Internal shock absorbing mechanism: disk brake FRONT BACK UNIT WORN PROPERLY UNIT WORN PROPERLY 7

8 Meets ANSI Z Leading Edge Class (LE) New Product US - HPSY8 Web Retractable Y-Lanyards with New Swivel Top and Carabiner with 3600 lb Gate Hooks 1 Webbing. Length - 8 NEW MINI TWIN Also includes new 28 wear sleeves for added protection against web abrasion or snagging. New Product US-HPSY8CA Web Retractable Y-Lanyards with New Swivel Top and Carabiner Same as above, but with large hooks. NEW MINI TWIN Also includes new 28 wear sleeves for added protection against web abrasion or snagging. OPTIONAL SWIVEL TOP ATTACHMENT Add Y after 8 on Any Swivel Top Part Number New Product: US-HPSY8ABC w/ Large Aluminum Carabiners with 3,600 lb gate. This new light weight combination allows the user easy, one hand operation. Rolling the gate open allows for large 2 1/4 opening. Fully repairable if webbing is damaged at a local repair station or at our factory at an economical price. New Product: US-HPSY8ABB w/ Aluminum Choke-Back Hooks Our most innovative combination yet, eliminating the need for carrying cross arm straps, reducing the odds of lower contact. This 3,600 lb gate can be opened with one hand. Light weight... lightest on the market. Approved for LEADING EDGE and foot level drops. 3rd party certified by an ISO accredited test laboratory. Lengths up to

9 MODEL: US-HPSY8, US-HPSY8CA, US-HPSY8ABC, US-HPSY8ABB DESCRIPTION: 100% TIE-OFF SAFETY RETRACTABLE LANYARD ASSEMBLY MATERIAL: Housing: aluminum Drum: nylon/aluminum Internal components: steel/aluminum Lifeline: 1 inch poly nylon blend Internal shock absorbing mechanism: disk brake FRONT BACK UNIT WORN PROPERLY UNIT WORN PROPERLY 9

10 Meets ANSI Z Leading Edge Class B (LE) Web Retractable Lanyards with Swivel Top and Carabiner with 3600 lb Gate Hook US-HPS8 1 webbing. Length - 8 NEW: SUPER MICRO-ME US-HPS11 1 webbing. Length - 11 US-HPS20 1 webbing. Length - 20 US-HPS30 1 webbing. Length - 30 US-HPS40 1 webbing. Length - 40 Meets ANSI Leading Edge Class (LE). NOTE: US-HPS and M2-HPSY8Y max arrest force 900lbs. All are (LE), but only 24 pullout. Great for lower level contact issues. Cable Retractable Lanyards with 3600 lb Gates Top and Bottom US-HN10 3/16 cable. Length - 10' NEW: IRON-MINI US-HN15 3/16 cable. Length - 15 US-HN20 3/16 cable. Length - 20 US-HN30 3/16 cable. Length - 30 US-HN40 3/16 cable. Length - 40 NEW US-HN60 3/16 cable. Length - 60 US-HN80 3/16 cable. Length - 80 Cable Retractable Lanyards with Metal Bale with 3600 lb Gate Hook US-H110 3/16 cable. Length US-H150 3/16 cable. Length US-H210 3/16 cable. Length NEW Retrieval/Retractable Lifelines with 3600 lb Gate Hook US-HRA65 3/16 galvanized cable. Length - 65 US-HRA100* 3/16 galvanized cable. Length US-HRA150* 3/16 galvanized cable. Length US-HMH65* Material winch 550 lbs. SWL Length 65 (Material winch can have additional cable added) Note: Approved for leading edge and foot level drops. Retrieval/ Retractable are also available in stainless steel cable or less conductive spectra cord upon request. Items shown in confined entry system sold separately. *Meets DIN EN Approved for leading edge. 10

11 Standard/Regulation Information Safety Requirements for Self-Retracting Devices ANSI Z A new ANSI standard for self retracting devices (SRD s) is in effect. This new standard supersedes the requirements for SRD s (including SRL s with and without retrieval) found in ANSI Z359.1 and Z The new standard addresses advancements in the design of SRD s, including those retracting devices used in leading edge applications where the line may contact a sharp edge, plus updates in testing criteria, product performance, device classifications and inspections. Which products are affected by the new Standard? The standard applies to all types of self retracting devices (SRD s). This includes the traditional self retracting lifelines (SRL s) plus SRL s with retrieval (SRL-R s) and SRL s that are rated for leading edge applications (SRL-LE s). Important Sections in the New Standard The important sections of the standard which are new or different than the past SRD information found in ANSI Z359.1 and Z359.4 include the following: Self Retracting Device Classifications Devices are classified according to dynamic performance. Most devices will be grouped in Class B. The arrest distance is the total vertical distance required to arrest a fall, including the deceleration distance and the activation distance. This affects the required clearance for a retractable unit. Class A= Maximum arrest distance of 24 inches. Average arresting force not to exceed 1350 lbs. Not approved for foot level drops or leading edge work. Class B= Maximum arrest distance of 54 inches. Average arresting force not to exceed 900 lbs. Not approved for foot level drops or edge work. Leading Edge Class B (LE) For the first time, a leading edge test for SRL s is included in the standard. Specific test criteria must be met in order for devices to be labeled for leading edge work (where the lifeline can come in contact with a sharp edge during fall arrest). Approved for LEADING EDGE and foot level drops. 3rd party certified by an ISO accredited test laboratory. Lengths up to 210. Meets OSHA & ANSI Z Class B (LE). Note: All Ultra-Safe Retractables (web and wire) are approved for below foot level drops such as catenary lines and leading edge work up to 78 free fall. 11

12 ULTRA-SAFE OFF-THE-SHELF HORIZONTAL SYSTEM Anchorage 12,000 LBS Min MBL 30 Anchorage 12,000 LBS Min MBL 6 Eye Approx. 12 Sag 6 Eye Approx. COMPONENTS OF SYSTEM: Deflection Under Load 30 3/8 Drop Forged Clips (2 min. per end) # /2 Screw Pin Anchor Shackle # (1/2 min) 7x19 Galvanized Cable 14,400 Min MBL # G LBS Personnel H L = =.1666% 900 LBS.1666 = 5402 LBS SAFETY FACTOR OF = SAFETY FACTOR 172 Total or 14 4 M2-HPS8Y8CA 12 of Sag with 1,800 lbs of Load Tail on Y8 Twin Retractable Pull Out Deflection Span Person Note: If using Y8 versus Y8Y type safety retractable add 12 for lower level contact to safety plan. Note: When adding D-Ring Extensions add additional 18. WARNING: USE ONLY ULTRA-SAFE RETRACTABLES WHEN USING THIS SYSTEM. 12 Safety Factor 12