TECHNICAL INFORMATION

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1 TECHNICAL INFORMATION Models No. TD0101, TD0101F Description Impact Driver L PRODUCT P 1/ 14 CONCEPT AND MAIN APPLICATIONS Models TD0101 and TD0101F are cost-competitive 100N.m-class impact driver developed as the entry model of Makita impact driver series. Its main features are: Compact design with an overall length of 184mm (7-1/4") Lightweight at only 0.99kg (2.2lbs) W H The only difference between TD0101 and TD0101F is: TD0101: Without LED job light TD0101F: With LED job light Specification Voltage (V) Current (A) Cycle (Hz) 50/60 50/60 50/60 50/60 50/60 Width (W) Height (H) Continuous Rating (W) Input Output Dimensions: mm (") TD0101, TD0101F Length (L) 184 (7-1/4) 67 (2-5/8) 192 (7-9/16) Max. Output (W) Specifications No load speed: min-1 = rpm Impacts per min.: min-1=ipm Driving shank: mm (") Capacities Standard equipment Phillips bit... 1 pc Note: The standard equipment for the tool shown above may differ by country. Optional accessories Model Max. fastening torque*: N.m [kgf.cm] (in.lbs) Electric brake Variable speed control by trigger Reverse switch LED job light Protection against electric shock Net weight: kg (lbs) Machine screw Standard bolt High tensile bolt Power supply cord: m (ft) Weight according EPTA-Procedure 01/2003: kg Phillips bits, Square bits, Socket bits, Drill chucks, Hex shank auger bits, Bit piece, Adjustable locator TD0101/ TD0101F 0-3, , (1/4) Hex M4 - M8 (5/32-5/16") M5 - M14 (3/16-9/16") M5 - M10 (3/16-3/8") Coarse thread screw 22-90mm (7/8-3-1/2") *torque at 3 seconds after seating when fastening M12 high tensile bolt 100 [1,020] (885) No Yes Yes No/ Yes Double insulation Australia, New Zealand, Brazil, Chile: 2.0 (6.6) Other countries: 2.5 (8.2) 0.99 (2.2) 0.99

2 Repair CAUTION: Unplug the tool and remove the bit from the machine for safety before repair/ maintenance in accordance with the instruction manual! [1] NECESSARY REPAIRING TOOLS Code No. Description Use for 1R041 Vise plate Disassembling case complete 1R045 Gear Extractor (large) Disassembling 1R346 Center attachment for 1R045 1R223 Torque wrench shaft 20-90N.m Disassembling case complete 1R224 Ratchet head 12.7 for 1R223 1R232 Pipe 30 Supporting jig when disassembling Bit sleeve 1R288 Screwdriver magnetizer Magnetizing Screwdriver for removing Steel balls 1R291 Retaining ring S and R pliers Disassembling / Assembling Ring spring Socket Disassembling case complete [2] LUBRICATIONS Apply Makita grease FA.No.2 to the following portions designated with the black triangle to protect parts and product from unusual abrasion. P 2/ 14 Item No. Description Portion to lubricate 13 Anvil a Drum portion where Sleeve 12 contacts b Small drum portion which is inserted into Spindle 15 Steel ball 3 (24 pcs.) whole portion 19 Steel ball 4.8 (2 pcs.) whole portion 28 Armature Gear teeth for smooth engaging with Spur gear 17 Amount a little approx. 1g Fig. 1 Sleeve 12 case complete Nylon washer 20 a 13 b 15 Flat washer 20 Compression spring 21 Spur gear Spindle Spur gear 17 Flat washer 12 28

3 P 3/ 14 Repair [3] DISASSEMBLY/ASSEMBLY [3]-1. Case Section DISASSEMBLING (1) Remove case section from the machine as illustrated in Figs. 2, 3. Fig. 2 Remove bumper. Bumper case cover Groove of case for accepting the hook of case cover Bit sleeve hook case cover Degrooving the hooks of case cover from the groove of case complete, slide case cover toward Bit sleeve side. case cover can be removed from case complete. Fig. 3 Remove Carbon brush and then, disassemble (R) by unscrewig 3x16 Tapping screws. 3x16 Tapping screw (8pcs.) Remove Motor and section in a set from Housing set (L). case section Motor section Separate case section from Motor section. case section Motor section Carbon brush (L) (L)

4 Repair [3] DISASSEMBLY/ASSEMBLY [3]-1. Case Complete P 4/ 14 DISASSEMBLING (2) The removed case section is disassembled as illustrated in Fig. 4. Fig. 4 Hold the flat portion of case complete in vise with 1R041. Attach and 1R224 to 1R223, and fit to the hex portion of Bearing box. Then turn 1R223 clockwise. case complete flat portions 1R223 1R224 case complete can be disassembled as illustrated below. case complete Bearing box Vise 1R041 Vise Internal gear 43 Bearing box ASSEMBLING (1) Use as a supporting jig for Bearing box and assemble case complete as illustrated in Fig. 5. Fig. 5 Set Bearing box to held with vise. And then insert the ring portion of Internal gear 43 into Bearing box. Assemble section while engaging Spur gear 17 with Internal gear 43. Assemble case complete to Bearing box while aligning the hollows of Bearing box to the projections of Internal gear 43. Then turn case complete counterclockwise by hand and tighten as firm as possible. Internal gear 43 Bearing box ring portion Bearing box section Spur gear 17 hollow (6 pcs.) projections (6pcs.) case complete Internal gear 43 Bearing box Internal gear 43

5 Repair [3] DISASSEMBLY/ASSEMBLY [3]-1. Case Complete ASSEMBLING (2) Set the assembled case complete in the same position as disassembling. And assemble as illustrated in Fig 6. Fig 6 P 5/ 14 Assemble case complete by turning Bearing box counter clockwise. The fastening torque is N.m. 1R223 1R Bearing box case complete case complete Bearing box Vise (3) Join Motor section with case complete. And assemble them to (L). Refer to Fig. 3. (4) Assemble and Carbon brush. And then, assemble (R). Refer to Fig. 3. (5) Assemble case cover and Bumper as illustrated in Fig. 7. Fig. 7 case cover Assemble Bumper while fitting the hollows to the hooks of case cover. Groove of case for accepting the hooks of case cover Bumper hollows for fitting to hooks of case cover hook case cover Fit the hooks of case cover to the groove of case complete. hook

6 P 6/ 14 Repair [3] DISASSEMBLY/ASSEMBLY [3]-2. Anvil and Bit holding Mechanism DISASSEMBLING (1) Remove case section as illustrated in Figs. 2 and 3. (2) Remove Bearing box, Internal gear 43 and section from case complete as illustrated in Fig. 4. Fig. 8 Fig. 9 Ring spring 10 Sleeve Anvil Raise this side (opposite to the expanded side) with index finger. Ring spring 10 Case Complete 1R232 Use 1R232, for stabilizing Sleeve in the position where Ring spring 11 can be easily removed. Press the top of Sleeve with thumb. Sleeve Expand Ring spring 11 with 1R291. Fig. 10 Flat washer 11 Compression spring 13 Bit sleeve Anvil case complete Nylon washer 20 Anvil Steel ball 3 (2psc.) 1R232 Flat washer 11, Compression spring 13 and Sleeve are removed from Anvil. Anvil and Nylon washer 14 can be removed from case complete. Pay attention not to lose Steel ball 3. Note: In case of repairing exclusively for Bit holding mechanism (Bit sleeve, Compression spring 13, Flat washer 11), it is not necessary to disassemble case complete from the machine. ASSEMBLING Take the disassembling step in reverse.

7 P 7/ 14 Repair [3] DISASSEMBLY/ASSEMBLY [3]-3. Section DISASSEMBLING (1) Disassemble case section from the machine. (Figs. 2 and 3) (2) Remove from case complete. (Fig. 4) (3) Disassemble section as illustrated in Figs. 11 to 14. Fig. 11 Fig. 12 Spindle Steel ball 4.8 (2pcs.) Fig. R Fig. F Top of Cam groove on Spindle Opening for Steel ball insertion 1. Press down using 1R045 to align the opening for Steel ball insertion with the top of cam grooving on Spindle. And then, remove Steel ball 4.8 from Spindle. 2. Hold section as illustrated in Fig. R, and release it from the gear extractor. < Caution > Do not hold gear extractor as illustrated in Fig. F when releasing section from the Gear extractor. Failure to follow this instruction could cause Steel balls to get out of hammer. Fig. 13 Fig. 14 Spindle section Flat washer 12 Pin 3.5 Steel ball 3 (24pcs.) Flat washer 20 Washer 21 Compression spring 21 Spindle Spur Gear 17 section can be disassembled as illustrated above. After removing Flat washer 24, Steel balls 3.5 can be removed from.

8 Repair [3] DISASSEMBLY/ASSEMBLY [3]-3. Section (cont.) ASSEMBLING Take the disassembling step in reverse. Note: Make sure that the place equivalent to one piece of Steel ball 3 has to be in when all 24 pieces of Steel ball 3 are set in place. Refer to Fig. 15. Fig. 15 the place equivalent to one piece of Steel ball 3 P 8/ 14

9 P 9/ 14 Circuit diagram Fig. D-1 Black Blue Brown Clear Color index of lead wires' sheath Orange Red Purple White TD0101 (220V to 240V) (110V to 127V) (left side) (right side) (left side) (right side) * Field * Field * Switch * Switch ** Noise suppressor ** Noise suppressor Black Lead wire is used for some countries White Lead wire is used for some countries Black Lead wire is used for some countries Power supply cord White Lead wire is used for some countries ** Line filter Power supply cord * The above illustrated Field and Switch are viewed from side. ** Noise suppressor and Line filter are not used for some countries. * The above illustrated Field and Switch are viewed from side. ** Noise suppressor and Line filter are not used for some countries.

10 P 10/ 14 Wiring diagram Fig. D-2 TD0101 Wiring around Holder arm Guide Field lead wires (purple, orange) inside the rib of Holder arm to avoid pinching between (R) and Holder arm. (L) Wiring of Lead wire (orange) of left and Field lead wire (white) Guide field Lead wire (white) between lead wire holder and ribs. Field lead wire (white) Holder arm rib of Holder arm Wiring of Field lead wires Fix Field lead wires (red, clear) with lead wire holders on Switch. ** Noise suppressor Wiring of Power supply cord s Lead wires Guide the Lead wires of power supply cord between s. Switch Lead wire (orange) of left Guide Lead wire (orange) of left brush holder by s. Wiring of Noise suppressor s Lead wires rib Guide the Lead wires of Noise suppressor between s. * Lead wire (black) for High voltage * Lead wire (clear) * Lead wire (white) for Low voltage lead wire holder on Switch ** Line filter ** Noise suppressor and Line filter are not used for some countries. Power supply cord

11 P 11/ 14 Circuit diagram Fig. D-3 Black Blue Brown Clear Color index of lead wires' sheath Orange Red Purple White TD0101F (Argentina, Chile etc V area where Noise suppression is required.) ( V area except Argentina and Chile etc. where Noise suppression is required.) (left side) (right side) (left side) (right side) * Field * Field * Switch * Switch Terminal block Insulated connector Noise suppressor LED Circuit White lead wire is used for some countries Black lead wire is used for some countries Power supply cord Noise suppressor LED Circuit White lead wire is used for some countries Black lead wire is used for some countries Power supply cord * The above illustrated Field and Switch are viewed from side. * The above illustrated Field and Switch are viewed from side.

12 P 12/ 14 Wiring diagram Fig. D-4 TD0101F Argentine, Chile etc V area where Noise suppression is required Wiring around Holder arm Guide Field lead wires (purple, orange) inside the of Holder arm to avoid pinching between (R) and Holder arm. Wiring of Lead wire (orange) of left and Field lead wire (white) Guide field Lead wire (white) between Lead wire holder and s. Field lead wire (white) Holder arm of Holder arm Wiring of Field lead wires Fix Field lead wires (red, clear) with Lead wire holders on Switch. Noise suppressor Terminal block V area except Argentine, Chile etc. Lead wire (orange) of left Guide Lead wire (orange) of left brush holder by s. Wiring of Noise suppressor s Lead wires Guide the Lead wires of Noise suppressor between s. * Lead wire (black) to Switch * Lead wire (black) to LED circuit * Lead wire (clear) to Field Lead wire holder on Switch LED Circuit Noise suppressor is not used for some countries. Put Insulated connector into the area which is surrounded by s. Wiring of Lead wire (brown or black) of Power supply cord Through the route between the following ribs, guide the above lead wire to Switch. * s for setting Noise suppressor * s for setting Terminal block

13 P 13/ 14 Circuit diagram Fig. D-5 Black Blue Brown Clear Color index of lead wires' sheath Orange Red Purple White TD0101F 110V for UK V area except UK110V (left side) (right side) (left side) (right side) * Field * Field * Switch * Switch Terminal block Insulated terminal Noise suppressor LED Circuit White Lead wire is used for some areas. black Lead wire is used for some areas. Line filter Power supply cord Noise suppressor ** Line filter LED Circuit This Lead wire is white for some countries This Lead wire is black for some countries Power supply cord * The above illustrated Field and Switch are viewed from side. * The above illustrated Field and Switch are viewed from side. ** Line filter is not used for some countries.

14 P 14/ 14 Wiring diagram Fig. D-6 TD0101F 110V for UK Wiring around Holder arm Guide Field lead wires (purple, orange) inside the rib of Holder arm to avoid pinching between (R) and Holder arm. Wiring of Lead wire (orange) of left and Field lead wire (white) Fix field Lead wire (white) with Lead wire holder and s. Field lead wire (white) Holder arm rib of Holder arm Wiring of Field lead wires Fix Field lead wire (red) with Lead wire holders on Switch. Lead wire (orange) of left Route Lead wire (orange) of left brush holder by ribs. rib Lead wire holder on Switch Noise suppressor Terminal block V area Except UK rib rib Wiring of Noise suppressor s Lead wires Guide the Lead wires of Noise suppressor between ribs. * Lead wire (white) to Switch * Lead wire (black) to LED circuit Line filter (if used) Noise suppressor is not used for some countries. Put Insulated connector into the area which is surrounded by s. Wiring of Lead wire (brown or black) of Power supply cord Through the route between the following ribs, guide the above lead wire to Switch. * ribs for setting Noise suppressor * ribs for setting Terminal block Pass Lead wires of Power supply cord through Line filter if necessary.

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