FLY ASH GENERATION AND UTILIZATION DURING
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1 FLY ASH GENERATION AND UTILIZATION DURING
2 Fly Ash MoEF&CC dated 3 rd November,2009 notification stipulates: Fly ash "means and includes all the coal or lignite ash generated at thermal power plant, such as ESP ash, dry fly ash, bottom ash, pond ash and mound ash for the purpose of utilization.
3 Fly Ash Generation 1. As per the National Power Portal the installed capacity of Coal based Thermal Power Plant is about GW. 2. The report of CEA for on fly ash generation/utilization states the following: Nos of TPPs 155 Installed Capacity Coal Consumed Fly Ash Generation Fly Ash Utilization Fly Ash utilization in percentage MT-Million Tonne GW MT MT MT
4 MoEF Notifications for Ash Utilization Ministry of Environment & Forests and Climate Change (MoEF&CC) has issued Notification dated 14 th September,1999 and following amendments on fly ash utilization: i) 27 th August, 2003 ii) 03 rd November, 2009, and iii) 25 th January, 2016 There is a Monitoring Committee under Additional Secretary, MoEF&CC with members from various Departments such as Ministry of Coal, Ministry of Mines, Ministry of Power, Central Pollution Control Board, Central Electricity Authority, Department of Science and Technology, and Building Material Technology Promotion Council for management and gainful utilization of fly ash.
5 Continued.. MoP/CEA has been tasked with collection and compilation of data on fly ash generation /utilization pertaining to coal/lignite based thermal power stations installed in the country. MoP/CEA in pursuance of the same has been compiling since 1996 the data to prepare report on yearly/half yearly basis. The progressive fly ash generation and utilization from to is encapsulated as below: 5
6 Sl. No.20 Year PROGRESSIVE FLY ASH GENERATION AND ITS UTILIZATION (DURING THE PERIOD FROM TO ) Fly Ash Generation (Million-ton)) Fly Ash Utilization (Million-ton) Fly Ash Utilization in % age (1) (2) (3) (4) (5)
7 It is seen that the fly ash generation has been fluctuating while utilization has been steadily increasing. 7
8 UTILIZATION TARGET FOR FLY ASH FOR THERMAL POWER STATIONS The MoEF&CC had set target of 100% utilization by November,2014 which however could not be achieved and therefore MoEF&CC subsequently set target for 100% fly ash utilization by 31 st December,2017 vide notification dated 25 th January, The said notification of January,2016 has enlarged scope with a view to increasing the utilization. The gist of the same is noted below:
9 Continued.. The transportation cost of fly ash to be borne by the thermal power station within 100 km and from 100 km to up to 300 km equally by both the user as well as the Thermal Power Plants(TPPs) Restriction to provide 20% of dry ESP fly ash shall not apply to plants utilizing 100% fly ash Coal based TPPs to upload the details of Ash Stock within 3 months from the date of notification i.e. dated 25 th January,2016 and monthly update Ash Stock position.
10 Continued.. Installation of dedicated dry ash silos having separate access roads to ease the delivery of fly ash. TPPs shall promote, adopt and setup the ash based manufacturing facilities within or nearby their premises to reduce the transportation of fly ash. TPPs shall also assist in setting up of manufacturing unit in the vicinity of their plant. To ensure that the contractor of road construction utilizes the ash in the road, the Authority concerned for road construction shall link the Payment of Contractor with the Certification of Ash supply from the TPPs. Entire cost of transportation under Pradhan Mantri Gram Sadak Yojana(PMGSY) and government s asset creation programmes within a radius of 300 km to be borne by TPPs. TPPs located in coastal distt. shall engage into construction of shore line protection measures. 10
11 Continued. The state authorities shall amend the Building Bye Laws of the cities so as to ensure the mandatory use of ash bricks. It shall be the responsibility of the State Authorities approving construction projects to ensure that Memorandum of Understanding(MoU) for using fly ash is made between TPPs and the construction agency or contractor. The concerned authority shall ensure mandatory use of Ash based brick or products in all Govt. Scheme e.g. Mahatma Gandhi National Rural Employment Guarantee Act,2005(MGNREGA), SWACHH BHARAT ABHIYAN, Urban and Rural Housing Scheme wherein built up area is more than 1000 square feet. The Ministry of Agriculture may consider the promotion of ash utilization in agriculture as soil conditioner. 11
12 MODES OF FLY ASH UTILIZATION DURING THE YEAR Sl. No. Mode of utilization Quantity of Fly Ash utilized in the mode of utilization Million-ton Percentag e (%) (1) (2) (3) (4) 1 Cement Mine filling Bricks & Tiles Reclamation of low lying area Ash Dyke Raising Roads & flyovers Agriculture Concrete Hydro Power Sector Others Unutilized Fly Ash Total
13 13
14 Sl. No. STATE WISE FLY ASH GENERATION AND ITS UTILIZATION Name of State DURING THE YEAR Nos. of TPS Installed Capacity (MW) Fly Ash Generation (Milliontonne) Fly Ash Utilization (Milliontonne) Percentage Utilization % UTTAR PRADESH CHHATTISGARH AANDHRA PRADESH WEST BENGAL MAHARASHTRA ODISHA MADHYA PREDESH BIHAR RAJASTHAN JHARKHAND TAMIL NADU HARYANA GUJARAT KARNATAKA TELANGANA PUNJAB DELHI ASSAM GRAND TOTAL
15 STATE WISE FLY ASH GENERATION AND ITS UTILIZATION DURING THE YEAR
16 Initiatives of Govt. as advised by NITI AAYOG to increase utilization of fly ash Operationalised Web based Monitoring System for monthly updation of Fly Ash Stock available With TPPs. Workshop and two Video Conferences conducted in CEA/NTPC to explain operation of the web page to power utilities. Launching of Mobile App Ash Track on with a view to have interface between generator and utilizer of fly ash. The Mobile App includes the following information on: Consumer Power Stations Ash Utilization 16
17 POTENTIAL AREAS OF UTILIZATION OF FLY ASH 1. Cement manufacturing and in concrete as admixtures 2. Construction of the roads and embankments- Issues involved-distance & Transportation 3. Construction of Bricks, Block & Tiles 4. Construction of buildings, Fly Overs, etc. 5. Back filling and Stowing of Mines- Issues Involved-Safety Mines & Abandoned Mines 6. Agriculture, Forestry, waste land development, etc. 7. Reclamation of low lying areas 8. Raising of ash dyke, etc. 9. Other areas e.g. Light weight aggregate, Polymers, Light weight Blocks, etc.
18 CONCLUSIONS & RECOMMENDATIONS 1. Because of higher ash content in Indian Coal, the fly ash generation is on higher side but the quality of fly ash is very good. 2. There is huge scope of fly ash utilization in Highway/ Railway tracks. However, Fly Ash is not being used in Railway tracks in India and concerned/ relevant issues need to be addressed. 3. The highest level of fly ash utilization of about 63.28% was achieved in the year Efforts are required to achieve the target of 100% utilization. 4. Power Utilities need to shift from passive mode to active mode to increase fly ash utilization in the county.
19 CONCLUSIONS & RECOMMENDATIONS 5. There is scope of increased fly ash utilization in brick manufacturing, light weight blocks, tiles, light weight aggregates, etc. 6. In order to reduce ash content in coal washeries may be set up at appropriate location. 19
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