(1) Warranty Certificate 01. (2) About the use of Traction Machine 03. (3) General Instructions 03. EMC Directive 03. Copy Right Low 03.

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2 (1) Warranty Certificate 01. (2) About the use of Traction Machine 03. (3) General Instructions 03. EMC Directive 03. Copy Right Low 03. Sign - Symbol - Interpretation & Meaning 04. (4) Technical Drawing Cauldron N 05. Cauldron - 135N 06. Cauldron Cauldron - 165N 08. Cauldron Cauldron HEN - 06 Pulley Type 11. HEN - 06 Drum Type 12. (5) Machine Identification 13. (6) Gear Box and Motor Data Plate 14. (7) Safety Precaution 15. (8) Packing, Transport & Storage Packing & Transport 16. Opening The Plywood Crates 17. Removal from Packing & Handling of Traction Machine 17. Transport & Storage 18. (9) Installation Area Information 19. (10) Lubrication 20. (11) Electrical Connection 21. to 23. (12) Thermal Protection of Motor 24. (13) Operation of Traction Unit 25. / 26 (14) How To Fix Encoder (Optional) 27. / 28 (15) Adjustment of Brake 29. / 30 (16) How to Replace Brake Arm 31. / 32 (18) How to Replace Electric Motor 33. / 34 (19) How to Replace Thrust Bearing 35. (20) Maintenance 36. (21) Manual Operation in case of Emergency 37. / 38 (22) Trouble Shooting 39. (24) Disposal Method of Machine After Coddle Life. 40. (23) Optional Accessories 41. (24) Warranty 42. (25) Note 43. T 02 03

3 Technical Drawing For Machine Room Ø 320 A 551 B Ø 22.5, 04 Nos C1 C2 C All Dimensions are in mm

4 Technical Drawing For Machine Room Technical Drawing For Machine Room Ø 340 Ø 510 mm - Ø 610 mm Ø 22.5, 04 Nos All Dimensions are in mm. 06 All Dimensions are in mm. 07

5 Technical Drawing For Machine Room Technical Drawing For Machine Room All Dimensions are in mm. 08 All Dimensions are in mm. 09

6 HEN-06 Ø 190 Technical Drawing For Machine Room - Pulley Type Ø 770 mm Ø 295 Technical Drawing For Machine Room Ø 22.5, 10 Nos Ø Ø 19, 04 Nos All Dimensions are in mm All Dimensions are in mm. 11

7 HEN-06 Technical Drawing For Machine Room - Drum Type 222* 680* 328* Ø 190 TERMINAL BOX MACHINE ENDCOVER Ø * Ø19, 04 Nos 222* 550* 700* 650* * Dimensions may varies according to travailing height * 660* All Dimensions are in mm. 13

8 ISO 9001:2015 GEAR RATIO :- 1/41 STATIC LOAD : kg OIL :- 3.0 ltr A.C. INDUCTION MOTOR FOR DRIVING LIFT 5.5 kw 400 V, 50 Hz,3Ø TORQUE (Tr)=56.5 Nm POWER = 7.5 HP TYPE = VVVF Ir = 12.7 A RPM = 940 COSØ = 0.76 DUTY = S4 EFFICIENCY (%) = 80.0 J ROTOR = kgm² ST/H=180 CONN. = λ C D F=40% SERIAL No. MONTH & YEAR INSUL. CLASS = F IP = 20 SHARP ENGINEERS - GUJARAT (INDIA)

9 PACKING, TRANSPORT & STORAGE OPENING THE JUNGLE WOOD CRATES PACKING & TRANSPORT The nails must be removed to open the jungle woods crates. In order to prevent the wood from splintering, use the tool shown in figure. This Special tool is a right-angle tube. its short end has a V shaped groove with a shrpened edge. Place the centre of the sharpened side on the nail and strike the tube with a hammer until the lip is inserted in the wood, then turn the tube using the tube elbow as leverage so that the nail head is lifted upwards. continue lifting so that the nail head fits into the v groove and is then removed Bottom Pallet Bottom Pallet With Mounting Bolts Traction Machine Placement 4 5 Plastic Packing Nailing The Bottom REMOVAL FROM PACKING & HANDLING OF TRACTION MACHINE Opening Crate Open Plastic Packing & Vci Cover Remove Mounting Bolts Complete Packing Transport The Complete Packing Tighten The Lifting Belt Before Remove Traction Machine From Channels Lift Traction Machine & Put In Machine Room 17

10 TRANSPORT & STORAGE

11 LUBRICATION SYNTHETIC OIL BRAND KLUBER SHELL AGIP MOBIL TYPE GH OMALA S4 WE BLASIA S 220 GLYGOYLE 220 Table No. 01 OIL CHANGE For Mineral oils every 12 / 18 months depending on the intensity of use. More frequent changes could be advisable in machines subject to high duty. Use slightly higher viscosity (ISO 320) in those gears subject to high duty. START UP The Machine mounted on steel frame is usually supported by heavy concrete beams with extensive vibration dumping properties between the machine frame and the supporting Beams, rubber pads or silent blocks are inserted having the characteristic of a rubber pad spring. This Situation are function as a vibration absorber. For Cauldron N Refer Below Connection Diagram 5 Hp / 6 Pole motor Star Winding IMPORTANT The application of loads without following the specific instructions as described in the User s manual could cause serious damage to the gear unit even on initial operation, therefore during installation please adhere to our recommendations before running the gear. Do not mix mineral oil with synthetic oil. In case of replacement of mineral oil with synthetic oil, strictly follow the instructions present in the User s manual. Use Only Synthetic Oil SHELL Motor Terminal Connection Diagram To Reverse Direction of Rotation Change any two of the Three Line Loads V Fig No. 01 U W To Startor 20 21

12 For Cauldron N, Cauldron N, Cauldron & Cauldron N Refer Below Connection Diagram For 4 Pole Motor For Cauldron - 200, Cauldron & Hen - 06 Refer Below Connection Diagram W2 U2 V2 V1 W1 Fig No. 02 MOTOR CONNECTION Refer Below Connection Diagram For 6 Pole Motor U1 V2 W1 Fig No. 04 Fig No

13 (OPTIONAL) Table No.02 Fig No

14 HOW TO FIX ENCODER (OPTIONAL ) For Cauldron N, Cauldron N, Cauldron & Cauldron N. First remove Allen bolt 1 with spring washer. Then after remove the pressure cover 2. Fix the pin encoder 3 in worm shaft 4. Then remount pressure cover. Fix the plate encoder 5 with encoder 6. Pass one allen bolt in plate encoder and tight allen bolts. 5 6 Fig No. 06 Note : For more detail regarding encoder specification please ask our technical team

15 HOW TO FIX ENCODER (OPTIONAL) For Cauldron & Cauldron First remove Fly wheel 1 by removing hex bolt 2 and washer 3. Fix The Encoder 4 as shown in fig. Remount the Fly wheel by reversing the process Fig No. 07 Fig No

16 For Cauldron N, Cauldron N, Cauldron & Cauldron N. Remove Alen bolt 1 and then remove flywheel 2. Then remove brake arm spring 3 by means of remove spring retainer 4 and nuts. After remove circlip 5 from brake stud 6 and replace brake arm 7 and follow reverse process Fig No

17 For Cauldron & Cauldron For Cauldron N, Cauldron N, Cauldron & Cauldron N. Remove allen bolt 1 then remove flywheel 2. Remove hex bolt 1 and then remove barke arm arrester plate 2. Removing nut, spring retainer, spring 3 and spring stud from solenoid 4. Then remove brake arm spring 3 by means of remove spring retainer 4 and nuts. Then remove brake arm 5 and remove brake stud 6 from both side. Repalce brake arm 6 from stud 5 and follow reverse process. Remove two lock nuts 7 and remove brake drum 8. Remove solenoid allen bolt 9 from motorbody 10 and remove solenoid. Remove allen bolt 11. Then remove motor from gear housing. After replacing motor repeat cycle Fig No Fig No

18 For Cauldron & Cauldron Remove flywheel 2 By removing hex bolt 1. Then remove brake drum bolt 3 By removing nuts 4. Remove motor Body 5 By removing hex bolt 6 and follow reverse process. HOW TO REPLACE THRUST BEARING Remove allen bolt 1 and then remove pressure cover 2. Remove lock nut 3 and star washer 4. Remove bearing cover 5 and remove bearing 6 and replace. Follow reverse process Fig No ARRANGEMENT OF BEARINGS Fig No. 12 Tandem Back to back Face to face 34 35

19 For Cauldron - 125N, Cauldron - 135N, Cauldron & Cauldron - 165N. Table No.03 Fig No

20 For Cauldron & Cauldron Fig No

21 DISPOSAL METHOD OF MACHINE AFTER CODDLE LIFE : OPTIONAL ACCESSORIES : ENCODER ARRANGEMENT BASEMENT TRACTION MACHINE Phone : , 12, 14, service@sharpengineers.com 40 41

22 42 43 NOTE