Warrior ST, Warrior EcoFlex

Transcription

1 Warrior ST, Warrior EcoFlex PARTS LIST Standard Models: (28D), (32D), (28C), (32C-C), (28D-C), (28D-C), , (32D-C), (28C-C) Obsolete AXP Models: (X28D-C), (X32D-C), (X28C-C), (X32C-C) EcoFlex Models: (X28D-C), , (X32D-C), (X28C-C), (X32C-C) 4/05 revised 2/11

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3 TABLE OF CONTENTS DESCRIPTION PAGE Chassis System Chassis System (Squeegee Linkage Assy before SN ) Chassis System (Squeegee Linkage Assy after SN ) Decal System Recovery System Scrub System-Disk before SN Scrub System-Disk after SN Scrub System-Cylindrical Solution / Electrical System (EcoFlex ) Solution / Electrical System (STD) Chemical Assembly (EcoFlex) Paddle Assembly Squeegee Assembly Wiring Diagram (before September 2009) Wiring Diagram (after September 2009) Optional Kits & Accessories Brush Selector Guide-Disk Brush Selector Guide-Cylindrical Squeegee Blade Selector Guide WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 CHASSIS SYSTEM 05-5

5 CHASSIS SYSTEM Item Ref. No. Qty Description Bearing, Sleeve Solution Filter Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE 5/ Nut, Hex Nyl Loc 1/ Scr, Hex SS 5/16-18 X Scr, Hex Thd To Hd M X 20mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex SS M X 20mm Scr, Hex M X 40mm Scr, Pan Phil Thd Form X Nut, Hex Hvy 1/ Scr, Hex 3/8-16 X Clamp, Hose SAE #16 18# Kit, Drive Wheel TSBUS (Before February 2011) 18# Wheel, Drive (After February 2011) Wheel, Polyurethane-Traction (optional) Transaxle, 36v (M1) * Motor * Carbon Brush * Neoprene Mounting Sleeve * Kit-Coupling * A/R Kit-Hub Transaxle TSBUS / TSBUS *# Transaxle Service Kit Weldment, Chassis Bushing Cylindrical Mount Bushing, Spacer Linkage Arm 25# Plate, Transaxle Mount TSBUS Assembly, Squeegee Linkage Large Linkage Arm NOTE 1 28# Ball Valve Ground Chain Caster Swivel 4.0x Barb, 90 Elbow 1/2 X 1/2npt Nipple, Hex 3/ Tie, Cable * = Not Shown # = Revised or new since last update NOTE 1: As of October is no longer used in production. If you need to replace this item please order Kit

6 4 CHASSIS SYSTEM (squeegee linkage assy before SN ) 06-6

7 CHASSIS SYSTEM (squeegee linkage assy before SN ) Item Ref. No. Qty Description Squeegee Linkage Assembly Bearing, Flange Bearing, Flange Wheel Collar Bushing Knob Scr, Hex 1/4-20 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc-Thin SS 3/ Scr, Hex SS 1/4-20 X Scr, Soc Set x Scr, Soc Shd.50 X.50 X 3/ Scr, Soc Shd.50 X.75 X 3/ Scr, Soc Set Loc X Pin Bracket, Squeegee Level Weldment, Squeegee Large Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Linkage Arm Weldment, Squeegee Mount TSBUS

8 6 CHASSIS SYSTEM (squeegee linkage assy after SN ) 06-6

9 10-2 CHASSIS SYSTEM (squeegee linkage assy after SN ) 7 Item Ref. No. Qty Description Squeegee Linkage Assembly Wheel Collar Bushing Knob Scr, Hex 1/4-20 X Wsh, Flt SAE 3/ Scr, Hex 3/8-16 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc-Thin SS 3/ Scr, Hex SS 1/4-20 X Scr, Soc Set x Scr, Soc Set Loc X Bearing, Flange Linkage Arm, Molded Spacer, Phenolic Spacer, Phenolic Pin Weldment, Squeegee Large Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Weldment, Squeegee Mount TSBUS Bracket, Squeegee Level Wsh, Flt SAE SS 5/8

10 8 DECAL SYSTEM 10-2

11 DECAL SYSTEM Item Ref. No. Qty Description Decal, Caution Decal, Charger Decal, Battery Wiring Decal, Circuit Breaker Decal, Warrior AXP NOTE Decal-Warrior EcoFlex NOTE Decal, Warrior ST Decal, Advance Bracket (only used on model ) Scr, Flt Phil SS 1/4-20 x.88 (only used on model ) Box, Waterproof (only used on model ) Wsh, Flt.266 x.906 x.060 (only used on model ) Scr, Pan Phil Loc 1/4-20 x.50 (only used on model ) Decal, Warning (only used on model ) Decal (only used on model ) Decal, Patent Numbers NOTE 1: Only used on AXP models. NOTE 2: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.

12 10 RECOVERY SYSTEM 08-4

13 RECOVERY SYSTEM Item Ref. No. Qty Description Hinge Gasket, Vacuum Duct Scr, Pan Phil X Wsh, Flt STD # Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil SS X Wsh, Flt STD SS # Scr, Pan Phil 5/16-18 X Scr, Pan Phil SS Type B X Plug, 3/4 Hex Pipe NOTE Tank, Recovery (grey) TSBUS / TSBUS Tank, Recovery (green / model only) Cover, Recovery Tank Switch, Electromagnetic Gasket Screen, Fan Inlet Shroud, Vac Motor Mount, Vibration Gasket, Recovery Lid Clamp, P Vac Hose Assy Cable Assy Retaining, Strap Plate Drain Hose NOTE 2 * Drain Hose Cap Kit * Drain Hose kit NOTE 2 ** Drain Hose Extension Vac Motor Assy (M4) * Carbon Brush Set of Foam, Acoustical ** Sound Reduction Kit Clamp, Hose SAE # Clamp, Hose SAE # Tie, Cable * = Not Shown ** = Optional (Not Included) NOTE 1: Not used after March NOTE 2: Drain Hose has been replaced by Drain Hose in production. When replacing you need to order Drain Hose Kit

14 12 SCRUB SYSTEM-DISK before SN

15 10-10 SCRUB SYSTEM-DISK before SN Item Ref. No. Qty Description Pin, Cotter Hair NOTE Wheel (28 ) Wsh, Flt SAE 1/2 NOTE Wsh, Flt SAE SS 3/ Wsh, Flt SAE SS 5/ Pin, Cotter Hair.0915 X Scr, Hex Loc SS 5/16-18 X Scr, Hex Loc SS 3/8-16 X Nut, Hex Nyl Loc SS M Scr, Soc Shd.38 X 1.00 X 5/16-18 (28 ) Scr, Hex Loc SS M8-1 X 25mm Scr, Hex SS M X 20mm Pin, Ring.50 X Rivet, Nylon Tree Push-In (.218) Wsh, Flt.754 X X Wsh, Flt SS.378 X X Hub, Drive Scrub Deck, Disc, Cast (28 ) NOTE Scrub Deck, Disc, Cast (32 ) NOTE Pin Weld t, Actuator Bracket NOTE Skirt, Rubber (28 ) Skirt, Rubber (32 ) Bumper, Extruded (28 ) NOTE Bumper, Extruded (32 ) NOTE Bracket Shroud, Motor Clamp, Hose SAE #96 Item Ref. No. Qty Description Lug, Counterclockwise (33-40) TSBUS Lug, Clockwise (33-40) TSBUS Hose, PVC.38id X Tee, Barb Hose, PVC Motor / Gear Unit Assembly 36v (M2 / M3) TSBUS [ ] Carbon Brush NOTE 4 [ ] Brush Spring NOTE 4 [ ] Carbon Brush/Set of 4 NOTE 4 [ ] Brush Spring/Set of 4 NOTE 4 32 NA NA See Brush Selector Guide Brush Midlite 14 (model only) Wsh, Flt SAE SS 5/ Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M x 30mm Scr, Pan Phil Thd Form x Wsh, Flt.193 x.875 x Thermoid Disk Brush Holder Spring Retainer Weld t, Deck Mount Brkt NOTE Nut, Hex Nyl Loc 3/8-16 NOTE Band Clamp (28 ) Band Clamp (32 ) Scr, Hex Loc SS 1/4-20 X 1.75 (32 ) Wsh, Flt SAE SS 1/4 (32 ) Bushing, Stainless (32 ) Wheel (32 ) Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32 ) [ ] = Not Shown NOTE 1: The Deck Casting (item #18) has been redesigned. The old style castings ( & ) are no longer available. If you have a machine built prior to this change (old style deck assembly DOES NOT include item 41) and need to replace one of these deck castings you need to order one of the kits listed below. These kits include items (9, 12, 14, 18, 20, 41, 42). Old Deck Order Kit (28 ) (32 ) NOTE 2: Extruded Bumpers PNs & are obsolete. If you need to replace one of these bumpers please order one of the kits listed below. Old Bumper Order Kit (28 ) (32 ) NOTE 3: As of October 2008 a new upper deck linkage arm ( ) is being used in production. The new design does not use item #3 and the quantity of item #1 is reduced to 2. NOTE 4: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes or (4) Brush Springs If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-advance order Carbon Brush Set or Brush Spring Set

16 14 SCRUB SYSTEM-DISK after SN

17 10-10 SCRUB SYSTEM-DISK after SN Item Ref. No. Qty Description Pin, Cotter Hair Wheel (28 ) Wsh, Flt SAE 1/ Wsh, Flt SAE SS 3/ Wsh, Flt SAE SS 5/ Pin, Cotter Hair.0915 X Scr, Soc Hd 5/16 18 x Scr, Hex Loc SS 3/8-16 X Nut, Hex Nyl Loc SS M Scr, Soc Shd.38 X 1.00 X 5/16-18 (28 ) Wheel (32 ) Scr, Hex SS M X 20mm Pin, Ring.50 X Rivet, Nylon Tree Push-In (.218) Wsh, Flt.754 X X Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32 ) Bushing, Stainless (32 ) Scrub Deck, Disc, Cast (28 ) Scrub Deck, Disc, Cast (32 ) Pin Weld t, Actuator Bracket Skirt, Rubber (28 ) Skirt, Rubber (32 ) Bumper, Extruded (28 ) Bumper, Extruded (32 ) Bracket Shroud, Motor Clamp, Hose SAE #96 Item Ref. No. Qty Description Brush Plate Assy, Counterclockwise (33-40) Brush Plate Assy, Clockwise (33-40) Hose, PVC.38id X Tee, Barb Hose, PVC Motor / Gear Unit Assembly 36v (M2 / M3) TSBUS [ ] Carbon Brush NOTE 1 [ ] Brush Spring NOTE 1 [ ] Carbon Brush/Set of 4 NOTE 1 [ ] Brush Spring/Set of 4 NOTE 1 32 NA NA See Brush Selector Guide Brush Midlite 14 (model only) A 1 Collar, Brush Driver Plate, Stop Wsh, Flt.266 x.906 x Scr, Pan Phil Plastite x Spring Retainer Spring, Brush Holder Brush Plate Gimbal, Motor Weld t, Deck Mount Brkt Nut, Hex Nyl Loc 3/ Band Clamp (28 ) Band Clamp (32 ) Scr, Hex Loc SS 1/4-20 X 1.75 (32 ) Wsh, Flt SAE SS 1/4 (32 ) [ ] = Not Shown NOTE 1: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes or (4) Brush Springs If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-advance order Carbon Brush Set or Brush Spring Set

18 16 SCRUB SYSTEM-CYLINDRICAL

19 Item SCRUB SYSTEM-CYLINDRICAL Ref. No. Qty Description Pin, Cotter Hair NOTE Nut, Hex Nyl Loc M Blade Sheave, Poly-V Bushing Wsh, Flt SAE 1/2 NOTE Scr, Soc Set Loc 5/16-18x Scr, Hex Hd Loc 1/4-20x Pin, Cotter Hair.0915 X Nut, Hex Nyl Loc SS M6x Scr, Hex Hd SS M6-1.0x16mm Scr, Hex M6-1.0x95mm Scr, Pan Phil Thd Form 1/4-20x Pin, Ring.50 X Manifold, PVC (28 ) Manifold, PVC (32 ) Clamp, Hose SAE # Motor, 36 Vdc,.75 Hp, 1800 RPM (M2 / M3) [ ] Brush / Spring Kit NOTE 2 [ ] Brush / Spring Kit NOTE Pin Harness, Brush (Not Shown) Belt, Auto Tension Tee, Barb Drive End Assy (#36-43) Cover, Belt Idler End Assy (#44-48) Hopper Assembly (28 / #29-35)) Hopper Assembly (32 / #29-35) Housing, Weld t (28 ) Housing, Weld t (32 ) Strap Wheel Nut, Hex Nyl Loc SS M Scr, Pan Phil SS x Scr, Hex Hd SS M x 16mm Wsh, Flt SS.260 x 1.00 x Hopper (28 ) Hopper (32 ) Hopper Screen (28 ) Hopper Screen (32 ) Hopper Bracket (28 ) Hopper Bracket (32 ) Bearing, Ball Spacer Sheave, Poly-V Scr, Soc Set Loc 1/4-20 x Key, Sq., 19 x Bearing Plate Spindle Washer, Bearing Bearing, Ball Washer, Bearing Idler Bearing Plate Knob Hub Scr, Hex SS 5/16-18 x.50 [ ] = Not Shown NOTE 1: As of October 2008 a new upper deck linkage arm ( ) is being used in production. The quantity of item #1 is reduced to 2 and the quantity of item #6 is reduced to 4. NOTE 2: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit If your cylindrical scrub motor has a serial tag from Nilfi sk-advance order Brush / Spring Kit

20 18 SOLUTION / ELECTRICAL SYSTEM (EcoFlex ) 10-10

21 SOLUTION / ELECTRICAL SYSTEM (EcoFlex )

22 20 SOLUTION / ELECTRICAL SYSTEM (EcoFlex ) 10-2 Item Ref. No. Qty Description Pin, Cotter Hair Hinge Knob NOTE Lug, Brush Driver Bearing, Sleeve NOTE Scr, Flt Phil 1/4-20 X Wsh, Flt SAE 1/2 NOTE Wsh, Flt.344 X.938 X Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Pan Phil 1/4-20 X Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Scr, Pan Phil 8-32 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin NOTE Nut, Hex Nyl Loc-Thin 1/4-20 NOTE Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil SS X Wsh, Flt Std Ss # Scr, Soc Shd.38 X.62 X 5/16-18 NOTE Scr, Pan Phil 5/16-18 X Ring, Ret Ext Type E 0.75 Dia. NOTE Nut, Hex Nyl Loc M NOTE Scr, Hex M X 35mm NOTE Scr, Pan Phil SS Type B X Pin, Ring.50 X Scr, Pan Phil Thd Form X Scr, Pan Phil Loc X Scr, Truss Phil-Blk 10-24x.50 Item Ref. No. Qty Description Barb, Adapter 3/8 X 1/2 Npt Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Hose, Spiral Key Switch Assy (S3) [ ] A/R Set of 2 Keys Key Switch Assy (model only) A/R Replacement Key (model only) Tank, Solution (grey) TSBUS [ ] Solution Tank Kit (grey) NOTE Tank, Solution (green / model only) [ ] Solution Tank Kit (green / model only) NOTE Nose Cone (grey) Nose Cone (green / model only) Pump, Solution (M5) Guide, Cable Pivot Weld t. TSBUS NOTE Yoke, Actuator Bushing, Flange NOTE Charger, On-Board 36v NOTE 1 TSBUS / TSBUS / TSBUS TSBUS / TSBUS [ ] Thermister Repair Kit for Bracket, Charger Cover, Solution Fill TSBUS Panel, Electrical NOTE Weldment, Squeegee Lift NOTE 2 / TSBUS Cable Assy Bushing, Squeegee Cable NOTE Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker NOTE Tee, Barb Assembly, Paddle TSBUS Charger Cord, US Bushing NOTE Clip, Conduit

23 10-10 SOLUTION / ELECTRICAL SYSTEM (EcoFlex ) 21 Item Ref. No. Qty Description Cover, Chemical Tank (grey) Cover, Chemical Tank (green / model only) Barb, Adaptor 3/4 X 1/2 Npt Chemical Tank Assy NOTE Chemical Tank Assy NOTE Control Panel Assy TSBUS / TSBUS / NOTE Control Panel Assy NOTE Weldment, Actuator Mount TSBUS Barb, 90 Elbow 3/4 X 3/8npt Assembly, Electrical Box (34, & 121) Charge Connector Assy (to batteries) Charge Connector Assy (to electrical box) Clamp, Plastic Hose, PVC Hose, Spiral Lift Actuator Assembly (91-95) NOTE 7 / TSBUS Wire Rope, 6 Inch TSBUS Solenoid Valve Assy. 36v Barb, 90 Elbow 1/2 X 1/2npt Hose, Spiral Reducer, Barb Clamp, P Spiral, Hose X Clamp, Hose SAE # Actuator (M5) [ ] Plastic Nut [ ] Spring Housing Kit Spring Housing Bottom Compression Spring Spring Housing Top Compression Spring Item Ref. No. Qty Description Stud, 1/ Fuse, 150 Amp Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X Panel, Electrical Controller, Speed TSBUS Solenoid, Spdt 36v (K1 / Brush Motor) Insulator, Terminal Bushing NOTE Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE Nut, Hex Jam 1/4-20 NOTE Plate Plate Clamp, P Scr, Pan Phil x Wsh, Flt SAE SS # Scr, Pan Phil Thd Form X Clamp, Plastic Lever, Squeegee Lift NOTE 2 / TSBUS Pin, Cot Hair NOTE Wsh, Flt 1.03 x 1.85 x.48 NOTE Scr, Hex 1/4-20 x.50 NOTE Pivot Weldt. NOTE Pin, Cotter Hair.0915 x.375 NOTE Turnbuckle Assy NOTE Wsh, Flt SAE 3/8 NOTE Hose, Spiral Wsh, Flt STD # Clamp-Adjustable [ ] = Not Shown NOTE 1: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit NOTE 2: As of serial number the following items ( , , , , , & ) are no longer used in production. If you need to replace any of these items please order the following group of parts ( , , , / items 126 through 129) in a quantity of 1 each. NOTE 3: As of serial number the following items ( , & ) are no longer used in production. If you need to replace or please order NOTE 4: As of October 2008 the following items ( , , , , , , , , ) are no longer used in production. If you need to replace any of these items please order Kit NOTE 5: and are no longer used in production. If you need to replace either of these items please order NOTE 6: If replacing the solution tank on a machine with the old style squeegee lift level ( ), please order Solution Tank Kit for grey models or Solution Tank Kit for green models. NOTE 7: Actuator replaces actuator as of September NOTE 8: Only used on AXP models. NOTE 9: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.

24 22 SOLUTION / ELECTRICAL SYSTEM (STD) 10-10

25 SOLUTION / ELECTRICAL SYSTEM (STD)

26 24 SOLUTION / ELECTRICAL SYSTEM (STD) 10-2 Item Ref. No. Qty Description Pin, Cotter Hair Knob NOTE Lug, Brush Driver Bearing, Sleeve NOTE Scr, Pan Phil 8-32 X Scr, Flt Phil 1/4-20 X Wsh, Flt SAE 1/2 NOTE Wsh, Flt.344 x.938 x Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Wsh, Flt SAE # Scr, Pan Phil 1/4-20 X Scr, Hex 3/8-16 X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin NOTE Nut, Hex Nyl Loc-Thin 1/4-20 NOTE Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin SS Scr, Pan Phil Ss X Wsh, Flt Std Ss # Scr, Soc Shd.38 X.62 X 5/16-18 NOTE Ring, Ret Ext Type E 0.75 Dia. NOTE Nut, Hex Nyl Loc M NOTE Scr, Hex M X 35mm NOTE Scr, Pan Phil SS Type B X Pin, Ring.50 X Scr, Truss Phil-Blk 10-24x Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Solenoid Valve Assy Hose, Spiral.750 X Key Switch Assembly (S3) [ ] A/R Set of 2 Keys Hose, Spiral.750 X Tank, Solution TSBUS [ ] Solution Tank Kit (grey) NOTE Nose Cone Guide, Cable Pivot Weld t. TSBUS / NOTE Yoke, Actuator Bushing, Flange NOTE Cover, Solution Fill TSBUS Panel, Electrical NOTE Weldment, Squeegee Lift NOTE 3 / TSBUS Cable Assy Bushing, Squeegee Cable NOTE Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker NOTE Assembly, Paddle TSBUS Bushing NOTE Clip, Conduit Barb, Coupler 1/2 X 3/ Assembly, Electrical Box (85-96, 107 & 111) Barb, Adaptor 3/4 X 1/2 NPT Control Panel Assy Kit TSBUS / TSBUS Weldment, Actuator Mount TSBUS Barb, 90 Elbow 3/4 X 3/8npt Charge Connector Assy (To electrical box)

27 Item SOLUTION / ELECTRICAL SYSTEM (STD) Ref. No. Qty Description Clamp, Plastic Hose, PVC Hose, Solution Lift Actuator Assembly (76-80) NOTE 8 / TSBUS Wire Rope, 6 Inch TSBUS Connector Assy (To batteries) Barb, 90 Elbow 1/2 X 1/2npt Actuator (M5) [ ] Plastic Nut [ ] Spring Housing Kit Spring Housing Bottom Compression Spring Spring Housing Top Compression Spring Stud, 1/ Fuse, 150 Amp Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X Panel, Electrical Controller, Speed TSBUS Contactor 36v (K1 / Brush Motor) TSBUS Insulator, Terminal Bushing NOTE Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE Nut, Hex Jam 1/4-20 NOTE Charger, Onboard 36V NOTE 1 / NOTE 2 TSBUS / TSBUS / TSBUS TSBUS / TSBUS [ ] Thermister Repair Kit for Charger Cord, US NOTE Bracket, Charger NOTE Scr, Pan Phil 1/4-20 x.62 NOTE Clamp, P NOTE Scr, Pan Phil Thd Form x.38 NOTE Nut, Hex Nyl Loc 1/4-20 NOTE Plate Plate Clamp, P Scr, Pan Phil x Wsh, Flt SAE SS # Scr, Pan Phil Thd Form x Clamp, Plastic Lever, Squeegee Lift NOTE 3 / TSBUS Wsh, Flt 1.03 x 1.85 x.48 NOTE Pin, Cot Hair NOTE Scr, Hex 1/4-20 x.50 NOTE Pivot Weldt. NOTE Pin, Cotter Hair.0915 x.375 NOTE Turnbuckle Assy NOTE Wsh, Flt SAE 3/8 NOTE Wsh, Flt STD # Clamp-Adjustable [ ] = Not Shown NOTE 1: These items are only used on the following models: , , , NOTE 2: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit NOTE 3: As of serial number the following items ( , , , , , & ) are no longer used in production. If you need to replace any of these items please order the following group of parts ( , , , / items 116 through 119) in a quantity of 1 each. NOTE 4: As of serial number the following items ( , & ) are no longer used in production. If you need to replace or please order NOTE 5: As of October 2008 the following items ( , , , , , , , , ) are no longer used in production. If you need to replace any of these items please order Kit NOTE 6: and are no longer used in production. If you need to replace either of these items please order NOTE 7: If replacing the solution tank on a machine with the old style squeegee lift level ( ), please order Solution Tank Kit NOTE 8: Actuator replaces actuator as of September 2009.

28 26 CHEMICAL ASSEMBLY (EcoFlex ) 10-2

29 CHEMICAL ASSEMBLY (EcoFlex ) Item Ref. No. Qty Description Chemical Tank Assy NOTE Chemical Tank Assy NOTE Nut, Hex Nyl Loc SS Scr, Pan Phil SS 8-32 X Bushing, 1/4 Id Snub Pump, Chemical Chemical Sensor Assy NOTE Clip, Conduit Bracket, Chemical Pump Chemical Bottle Assy NOTE 1 ** A/R Chemical Bottle Assy (8, 9, 13) NOTE Chemical Bottle Assy NOTE 2 ** A/R Chemical Bottle Assy (8, 9, 13) NOTE Cap, Raw Check Valve, 1/8 Barb, 125 PSI Cap, Dry Break, 1/8 Barb, Hose, Chemical Resistant, Insert, Dry Break Bracket, Tank Mounting Indicator Assy NOTE 1 ** = Optional, Not Included NOTE 1: Only used on AXP models. NOTE 2: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.

30 28 PADDLE ASSEMBLY 09-9

31 PADDLE ASSEMBLY Item Ref. No. Qty Description Assembly, Paddle TSBUS / TSBUS / TSBUS Potentiometer, 100k (R2) Potentiometer, 5k (R1) Harness, Handle Spring, Compression Wsh, Flt SAE # Scr, Pan Phil Plastite 6-18x Scr, Pan Phil Plastite 1/4-10x Scr, Pan Phil Plastite 8-10x Scr, Pan Phil Thd Form 10-24x Wsh, Flt.193 X.875 X Scr, Pan Phil Type B 8x Paddle, Back Cover Paddle, Front Cover Weldment, Handle Bar Knob Cam Controller Sleeve Washer, Plastic Clamp Potentiometer Fork Tie, Cable Clamp, P

32 30 SQUEEGEE ASSEMBLY 09-9

33 Item SQUEEGEE ASSEMBLY Ref. No. Qty Description Squeegee Assembly D (STD on all models except 28 & 32 cylindrical) NOTE Squeegee Assembly D (STD only on 28 & 32 cylindrical) NOTE Squeegee Assembly B (Narrow Isle Option) NOTE Squeegee Assembly C (Narrow Isle Option) NOTE Wheel Nut, Thumb Nut, Hex Nyl Loc-Thin Ss 5/ Nut, Hex Nyl Loc SS Scr, Pan Phil SS 6-32 X Wsh, Flt Sae SS 5/ Scr, Hex Thd to Hd SS 5/16-18 X Scr, Soc Shd.38 X 1.00 X 5/ Nut, Wing SS 1/ Strap, Left Rear D (used on & ) NOTE 2 / TSBUS Strap, Left Rear C (used on ) NOTE 2 / TSBUS Strap, Left Rear B (used on ) NOTE 2 / TSBUS Strap, Right Rear D (used on & ) NOTE 2 / TSBUS Strap, Right Rear C (used on ) NOTE 2 / TSBUS Strap, Right Rear B (used on ) NOTE 2 / TSBUS Squeegee Tool, Cast D (used on & ) Squeegee Tool, Cast C (used on ) Squeegee Tool, Cast B (used on ) Strap, Front D (used on & ) NOTE Strap, Front C (used on ) NOTE Strap, Front B (used on ) NOTE Kit, Gum Rubber Squeegee Blade D (used on ) NOTE 1 # Kit, Red Gum Rubber Squeegee Blade D (used on ) NOTE Kit, Gum Rubber Squeegee Blade C (used on ) NOTE Kit, Gum Rubber Squeegee Blade B (used on ) NOTE Latch Assembly D Squeegee Blade Kits for & Kit, Gum Rubber Squeegee Blade D NOTE 1 **# Kit, Red Gum Rubber Squeegee Blade D NOTE 1 ** Kit, PU Squeegee Blade D NOTE 1 C Squeegee Blade Kits for Kit, Gum Rubber Squeegee Blade C NOTE 1 **# Kit, Red Gum Rubber Squeegee Blade C NOTE 1 ** Kit, PU Squeegee Blade C NOTE 1 B Squeegee Blade Kits for Kit, Gum Rubber Squeegee Blade B NOTE 1 **# Kit, Red Gum Rubber Squeegee Blade B NOTE 1 ** Kit, PU Squeegee Blade B NOTE 1 ** = Optional, Not Included # = Revised or new since last update NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: To replace all squeegee straps as a set order one of the three following Strap Kits: Strap Kit-D (for Squeegee Assy or ) Strap Kit-C (for Squeegee Assy ) Strap Kit-B (for Squeegee Assy ) These kits include both rear straps, front strap and the latch.

34 32 WIRING DIAGRAM (before September 2009) 09-9 (OPTIONAL) NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT RED WIRE FROM F2 FOR CHARGER OPTION GRN F2 1 2 CIRCUIT BREAKER, 5 AMP RED F2 RED 1 2 BRN CIRCUIT BREAKER, 5 AMP C RED/BLK F3 YEL/BLU RED 1 2 WHT/YEL BLK CIRCUIT BREAKER, 30 AMP A2 B+ B SPEED CONTROLLER (1228 FOR 36V) PIN 14 - BRAKE (+) PIN 9 - STATUS - RED + RED (OPTIONAL) EM BRAKE 36V ONLY M1 M + - BLU/WHT RED BRN/BLK YEL/RED MOTOR, WHEEL DRIVE M1 M2 MOTOR, RIGHT BRUSH WHT/RED (OPTIONAL) WHT/RED WHT RED BLK/WHT POLARITY FOR CYLINDRICAL BRUSHES M2 WHT/GRA WHT WHT - M + BLK BLK MOTOR, LEFT BRUSH M3 WHT - M + BLK C F1 1 2 FUSE, 150 A. K1 ONBOARD BATTERY CHARGER B+ B- RED PIN 6 - BRAKE (-) PIN 16 - REV PIN 5 - KSI PIN 13 - POT.LO PIN 4 - POT.WIPER PIN 3 - POT.HI PIN 18 - SPEED LIMIT POT INTERLOCK RED M11 36V ONLY E + M - MOTOR, LEFT SIDE BROOM M12 E WHT/RED - M + MOTOR, RIGHT SIDE BROOM K2 BLU REFERENCE: WIRING DIAGRAM FOR 24V WIRING DIAGRAM FOR 36V BRN WHT BLU BLK BRN BATTERY 24 VDC OR 36 VDC ORN/BLU RED/BLK BLU/BLK WHT BLU BLK BRN 2 POT. 100K OHM SPEED LIMIT POLARITY FOR DISC BRUSHES M2 WHT + M - BLK MOTOR, LEFT BRUSH M3 WHT - M + BLK BLK M4 MOTOR, VAC 1 2 M BT1 + - BRN J2-7 BRN J1-13 S3 BRN K1 VIO/BLK J1-14 J1-12 SW, SPST KEY COIL, BRUSH MOTOR CONTACTOR J1-11 K2 J1-10 BRN BLK/YEL COIL, VAC MOTOR CONTACTOR C L1 BRN 1 2 RED/GRN COIL, SOLUTION SOLENOID L2 BRN 1 2 YEL/GRN COIL, RECYCLE SOLUTION SOLENOID (OPTIONAL) MOTOR, RIGHT BRUSH 2 1 A1 CONTROL BOARD B+2 B+1 BRUSH CONTACTOR VACUUM CONTACTOR SOLUTION RECYCLE SOLUTION WHT BLK ORN/BLU RED/BLK WHT/GRA ORN ORN 3 1 R2 3 WHT/GRA STATUS FOR/REV. BRUSH MOTOR SENSE VACUUM MOTOR SENSE REVERSE BLU/BLK WHT/BLK RECYCLE STOP SWITCH RECYCLE START SWITCH J1-4 J1-5 J2-5 J2-10 J1-6 J1-2 J1-1 J2-4 S1 1 2 YEL/BLU GRA/WHT RED/WHT RECOVERY TANK FULL SENSE J2-11 BRN/BLK SUPPLY INPUT R1 POT. 5K OHM THROTTLE BLU/WHT BLK BLK J1-3 J2-3 J2-2 BRUSH ACTUATOR 2 BRUSH ACTUATOR 1 CHEMICAL PUMP (OPTIONAL) S B- RECYCLE PUMP SOL. PUMP B-2 B-3 B-4 BRUSH REMOVE BRUSH REMOVE B-1 YEL/VIO SWITCH, FLOAT (OPTIONAL) (OPTIONAL) J1-9 J2-9 J2-6 BLK BLK BLK (OPTIONAL) M10 + M - YEL/VIO E CHEMICAL PUMP NOTE: SWITCH IS PART OF PUMP ASSEMBLY E E M8 + M 2 S4 1 SWITCH, FLOAT 2 S5 1 SWITCH, FLOAT S GRN/BLK SOLUTION PUMP M9 M - ORN/RED RECYCLE PUMP NOTE: SWITCH IS PART OF PUMP ASSEMBLY CHEMICAL RATIO SENSOR SUPPLY OUTPUT B- BLK BLK BLK BLK BLK BLK BLK M5 J2-1 VIO/YEL M J2-8 WHT/GRN MOTOR, BRUSH ACTUATOR RELAY N.O. RELAY COMMON J2-12 J1-8 J1-7 BLK YEL/VIO GRN/BLK ORN/RED BLU/WHT BLK BLK PART NO REV. C

35 Item WIRING DIAGRAM (before September 2009) Ref. No. Qty Description A Control Panel-FM TSBUS / TSBUS Control Panel-LC TSBUS / TSBUS A Speed Control TSBUS / TSBUS BT Battery, 6V, 305AH (model only) F Fuse, 150 Amp F Circuit Breaker, 5 Amp F Circuit Breaker, 30 Amp K Contactor, Brush Motor (AXP Models) Contactor, Brush Motor (STD Models) TSBUS K Contactor, Vac Motor (All Models) L Solenoid, Solution L Solenoid, Recycle Solution (Optional) M Transaxle, 36v * Motor * Carbon Brush * Neoprene Mounting Sleeve M Motor, Left Brush (Disk) TSBUS * Carbon Brush NOTE 2 * Brush Spring NOTE 2 * Carbon Brush/Set of 4 NOTE 2 * Brush Spring/Set of 4 NOTE Motor, Left Brush (Cylindrical) * Brush / Spring Kit NOTE 3 * Brush / Spring Kit NOTE 3 M Motor, Right Brush (Disk) TSBUS * Carbon Brush NOTE 2 * Brush Spring NOTE 2 * Carbon Brush/Set of 4 NOTE 2 * Brush Spring/Set of 4 NOTE Motor, Left Brush (Cylindrical) * Brush / Spring Kit NOTE 3 * Brush / Spring Kit NOTE 3 M Vac Motor Assy * Carbon Brush Set of 2 M Motor, Brush Actuator TSBUS * Plastic Nut M Pump, Solution M Pump, Recycle (Optional) M Pump, Chemical (Optional) M Motor and Gear Unit (Optional) M Motor and Gear Unit (Optional) R Potentiometer, 5K Ohm, Throttle R Potentiometer, 100K Ohm, Speed Limit S1 NA 1 Part of M7 S2 NA 1 Part of M8 S Switch, Key * A/R Set of 2 Replacement Keys Key Switch Assy (model only) A/R Replacement Key (model only) S Switch, Float S Switch, Float (Optional / Recycle Start) S Switch, Float (Optional / Recycle Stop) * Charger, Onboard 36V (Onboard Charger Models Only) NOTE 1 TSBUS / TSBUS / TSBUS TSBUS / TSBUS * Thermister Repair Kit for * Chemical Ratio Sensor (AXP Models Only) * Harness, Main TSBUS / TSBUS * Vacuum Harness TSBUS * Cable Assy 4 AWG (Battery Cables) * Cable Assy 4 X 12 (Battery Cables) * Boot, Battery Post * Tie, Cable * Spacer. Battery * = Not Shown NOTE 1: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit NOTE 2: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes or (4) Brush Springs If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-advance order Carbon Brush Set or Brush Spring Set NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit If your cylindrical scrub motor has a serial tag from Nilfi sk-advance order Brush / Spring Kit

36 34 WIRING DIAGRAM (after September 2009) 09-9

37 11-2 WIRING DIAGRAM (after September 2009) 35 Item Ref. No. Qty Description A1# Control Panel-FM TSBUS / TSBUS / NOTE 4 # Control Panel Assy NOTE Control Panel-LC TSBUS / TSBUS A Speed Control TSBUS / TSBUS BT Battery, 6V, 305AH (model only) F Fuse, 150 Amp F Circuit Breaker, 5 Amp F Circuit Breaker, 30 Amp K Contactor, Brush Motor (EcoFlex Models) Contactor, Brush Motor (STD Models) TSBUS K Contactor, Vac Motor (All Models) L Solenoid, Solution L Solenoid, Recycle Solution (Optional) M Transaxle, 36v * Motor * Carbon Brush * Neoprene Mounting Sleeve M Motor, Left Brush (Disk) TSBUS * Carbon Brush NOTE 2 * Brush Spring NOTE 2 * Carbon Brush/Set of 4 NOTE 2 * Brush Spring/Set of 4 NOTE Motor, Left Brush (Cylindrical) * Brush / Spring Kit NOTE 3 * Brush / Spring Kit NOTE 3 M Motor, Right Brush (Disk) TSBUS * Carbon Brush NOTE 2 * Brush Spring NOTE 2 * Carbon Brush/Set of 4 NOTE 2 * Brush Spring/Set of 4 NOTE Motor, Left Brush (Cylindrical) * Brush / Spring Kit NOTE 3 * Brush / Spring Kit NOTE 3 M Vac Motor Assy * Carbon Brush Set of 2 M Motor, Brush Actuator TSBUS * Plastic Nut M Pump, Solution M Pump, Chemical (Optional) M Motor and Gear Unit (Optional) M Motor and Gear Unit (Optional) R Potentiometer, 5K Ohm, Throttle R Potentiometer, 100K Ohm, Speed Limit S1 NA 1 Part of M7 S2 NA 1 Part of M8 S Switch, Key * A/R Set of 2 Replacement Keys Key Switch Assy (model only) A/R Replacement Key (model only) S Switch, Float S Switch, Float (Optional / Recycle Start) S Switch, Float (Optional / Recycle Stop) * Charger, Onboard 36V (Onboard Charger Models Only) NOTE 1 TSBUS / TSBUS / TSBUS TSBUS / TSBUS * Thermister Repair Kit for * Chemical Ratio Sensor (AXP Models Only) * Harness, Main TSBUS / TSBUS * Vacuum Harness TSBUS * Cable Assy 4 AWG (Battery Cables) * Cable Assy 4 X 12 (Battery Cables) * Boot, Battery Post * Tie, Cable * Spacer. Battery * = Not Shown # = Revised or new since last update NOTE 1: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit NOTE 2: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes or (4) Brush Springs If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-advance order Carbon Brush Set or Brush Spring Set NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit If your cylindrical scrub motor has a serial tag from Nilfi sk-advance order Brush / Spring Kit NOTE 4:# Only used on AXP models. NOTE 5:# Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.

38 36 OPTIONAL KITS & ACCESSORIES 11-2 Ref. No. Qty Description Kits ** A/R Squeegee Wand Kit ** A/R QuiQ Programmer Kit NOTE 2 TSBUS ** A/R Kit, Electromagnetic Brake ** A/R Kit, Sound Reduction ** Wheel, Polyurethane - Traction ** A/R Kit, 28 Disk Deck Assy ** A/R Kit, 32 Disk Deck Assy ** A/R Kit, 28 Cyl Deck Assy ** A/R Kit, 32 Cyl Deck Assy ** A/R Battery Watering Kit NOTE: Replacement parts for the kits listed above can be found on each kit s associated instruction sheet. Kits for D Squeegee & Kit, Gum Rubber Squeegee Blade D NOTE 1 **# Kit, Red Gum Rubber Squeegee Blade D NOTE 1 ** Kit, PU Squeegee Blade D NOTE 1 ** Strap Kit-D Kits for C Squeegee Kit, Gum Rubber Squeegee Blade C NOTE 1 **# Kit, Red Gum Rubber Squeegee Blade C NOTE 1 ** Kit, PU Squeegee Blade C NOTE 1 ** Strap Kit-C Kits for B Squeegee Kit, Gum Rubber Squeegee Blade B NOTE 1 **# Kit, Red Gum Rubber Squeegee Blade B NOTE 1 ** Kit, PU Squeegee Blade B NOTE 1 ** Strap Kit-B Accessories ** A/R Tote Bag ** A/R Programmer, 1307 User ** A/R Programmer Cable ** Indicator, Battery Level (1 per battery) **# A/R Literature Pack (Prior to introduction of EcoFlex) **# A/R Literature Pack (After introduction of EcoFlex) Optional Batteries ** Battery, 6v 195 A/H Wet TSBUS ** Battery, 6v 235 A/H Wet TSBUS ** Battery, 6v 305 A/H Wet TSBUS ** Battery, 6v 180a/H Gel TSBUS Optional Battery Chargers ** Charger, 36vdc Auto 20 Amp 120vac/60hz TSBUS ** Charger, 36vdc Auto 25 Amp 120vac/60hz TSBUS ** Charger, 36vdc Auto 36 Amp 120vac/60hz TSBUS ** Charger, 36vdc 20 Amp 230vac/50hz TSBUS ** Charger, 36vdc 36 Amp 230vac/50hz TSBUS Ref. No. Qty Description 28 Disk Scrub Brushes ** Short Trim Pad Holder ** Pad Retainer for ** ProLite ** Prolene ** Union Mix ** AgLite Grit 500 ** MidGrit 240 ** MidLite Grit 180 ** Dyna Grit 80 ** Magna Grit Disk Scrub Brushes ** Short Trim Pad Holder ** Pad Retainer for ** ProLite ** Prolene ** Union Mix ** AgLite Grit 500 ** MidGrit 240 ** MidLite Grit 180 ** Dyna Grit 80 ** Magna Grit Cylindrical Scrub Brushes ** Soft Nylon ** Hard Nylon ** Prolene ** MidLite Grit 180 ** Dyna Grit 80 ** Magna Grit Cylindrical Scrub Brushes ** Soft Nylon ** Hard Nylon ** Prolene ** MidLite Grit 180 ** Dyna Grit 80 ** Magna Grit 46 ** = Optional, Not Included # = Revised or new since last update NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit

39 10-4 BRUSH SELECTOR GUIDE - DISK 37 We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications. ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish from the fl oor. Recommended for use in place of red pads. Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in place of green or blue pads. Union Mix: Medium grade natural fi bers for polishing fi nished fl oors with standard-speed equipment. Recommended for use in place of white pads. AgLite Grit 500: For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface fl oors. Recommended for use in place of red or white pads. MidGrit 240: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads. MidLite Grit 180: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads. Dyna Grit 80: Magna Grit 46: Short Trim Pad Holder: For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads. For extreme heavy-duty scrubbing or stripping of fl oors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. Made with a structural foam block and center ring for correct pad centering. It has a shower feed design for getting solution to the fl oor. 28 BRUSHES Short Trim Pad Holder Pad Retainer for ProLite Prolene Union Mix AgLite Grit MidGrit MidLite Grit Dyna Grit Magna Grit BRUSHES Short Trim Pad Holder Pad Retainer for ProLite Prolene Union Mix AgLite Grit MidGrit MidLite Grit Dyna Grit Magna Grit 46 DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Union Application Grit Grit Grit Grit Grit Prolene Prolite Mix Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X Vinyl tile X X X Raised-rubber tile X X Polishing: Raised Disc Tile X Marble X Vinyl tile X