Product Range Trench Shoring.

Size: px

Start display at page:

Download "Product Range Trench Shoring."

Erica Morton
6 years ago
Views:

1 Materials Services Infrastructure Product Range Trench Shoring. Shoring systems from Emunds+Staudinger KRINGS.

2 Contents Contents 04 10 E+S trench shoring systems KRINGS trench shoring systems 04 Linear shoring 05 Inner-city linear shoring 06

slide-rail inner-city parallel shoring 13 KS 100 14 KS 60 15 KVL 16 Flex shoring 17 GIGANT aluminium box shoring 18 Sheet pile machine

2 2 Contents Contents E+S trench shoring systems KRINGS trench shoring systems 04 Linear shoring 05 Inner-city linear shoring 06 Magnum boxes 07 Linear box 08 Medium boxes 09 Lightweight boxes 10 Universal DKU piling frame element 11 Parallel shoring PV 12 Single slide-rail inner-city parallel shoring 13 KS KS KVL 16 Flex shoring 17 GIGANT aluminium box shoring 18 Sheet pile machine DPV 19 Site road system 20 Pipe grab RG 2500/RG Pipe puller SZ Self-tipping container 22 Railguard 23 The right shoring Page 06 Page 13

3 Global expertise for infrastructure projects 3 Global expertise for infrastructure projects. Whether it s about mobility, urbanization, climate change or resource efficiency: As a leading supplier of civil, marine and foundation engineering solutions, we cover the full range of services for global infrastructure projects. Our portfolio is organized into four divisions: steel sections, machinery, trench shoring and scaffolding systems. We see ourselves as a full-service supplier to the construction industry. We support and advise our customers all the way, developing solutions precisely tailored to the job in hand. For this we can rely on the expert support of our own consulting engineers.

4 E+S trench shoring systems Linear shoring With linear shoring the soil outside the trench remains untouched - no adverse effects on buildings and traffic flow.

4 4 E+S trench shoring systems Linear shoring With linear shoring the soil outside the trench remains untouched - no adverse effects on buildings and traffic flow. Instead of permanently positioned hinged spreaders, the non-bending roller units of the linear shoring system hold the soldiers and thus keep the shoring panels in the trench apart. This way, the trench width remains completely uniform throughout all stages of the project. Linear shoring is suitable for cast-in-place concrete and can thus be flexibly used in all construction projects. With the optional E+S U roller unit, even larger vertical pipe clearances can be achieved. New! Deep linear shoring permits efficient operations at depths of 14 m. Module length Length of linear rail Panel height Vertical pipe clearance 2,25 m - 6,50 m (2,13 m - 6,38 m)* 5,13 m - 9,13 m (4,13 m)* 1,32 m / 2,32 m variable * Values for the single-slide-rail system in brackets

E+S trench shoring systems 5 Inner-city linear shoring During inner-city trenching operations, attention has to be paid to the numerous supply lines crossing the trench.

5 E+S trench shoring systems 5 Inner-city linear shoring During inner-city trenching operations, attention has to be paid to the numerous supply lines crossing the trench. At the same time it is essential that no vibrations are transmitted to the soil outside the trench because of housing close by, roads and rails often running alongside the trench. The new inner-city linear shoring piling frame system can be combined with the components of the linear shoring system from E+S -- with soldiers, roller units and large support panels -- for flexible adaptation to pipes and cables crossing the trench. This offers you totally new scope for cost estimation and efficiency. Module length Length of linear rail Panel height Vertical pipe clearance 3,70 m (2,84 m / 4,38 m)* 5,13 m - 9,13 m (4,13 m)* 1,00 m variable * Values for the single-slide-rail system in brackets

6 E+S trench shoring systems Magnum boxes The boxes of the E+S Magnum class have captured a leading position in the market for the efficient laying of unusually wide or long pipes.

6 6 E+S trench shoring systems Magnum boxes The boxes of the E+S Magnum class have captured a leading position in the market for the efficient laying of unusually wide or long pipes. What distinguishes these boxes is their outstanding performance features such as shoring depth up to 6.00 m and trench width of over 4.70 m, with a vertical pipe clearance of up to 2.46 m. Shoring length Height of base unit Height of top unit Vertical pipe clearance Weight 2,00 m - 6,84 m 3,15 m / 4,00 m 1,32 m / 1,44 m / 2,00 m 1,75 m / 2,00 m / 2,46 m 1860 kg kg

7 E+S trench shoring systems 7 Linear box The E+S Linear Box shoring system is a combination of slide rail shoring and box shoring. Thanks to the vertically displaceable roller unit (the principle of the linear shoring system), the shoring is extremely versatile and can thus adapt to a wide range of different site requirements. Like all E+S box systems, the Linear Box is transported and supplied in its fully assembled state so that only the extension bars have to be fitted to achieve the desired trench width. Shoring length Height of base unit Height of top unit Vertical pipe clearance Weight 3,40 m / 3,70 m / 4,00 m / 4,50 m 3,00 m 1,32 m / 2,00 m variable 2050 kg kg

8 8 E+S trench shoring systems Medium boxes There is virtually no line of products in the Medium class that compares with the E+S range. The specific dimensions and design features of this shoring system make it suitable for universal and varied applications. In the medium shoring range - pipes up to 1.45 m external diameter - these boxes with a base panel height of 2.60 m are an international bestseller. However different the shoring system may be in size, all the boxes of the compact class - from the Lightweight through to the Magnum box - use one and the same strut system. Shoring length Height of base unit Height of top unit Vertical pipe clearance Weight 2,00 m - 4,50 m 2,60 m 1,32 m / 2,00 m 1,45 m 1460 kg kg

E+S trench shoring systems 9 Lightweight boxes With base panel heights of 1.6 to 2.4 m, these shoring systems cover the entire range of applications in inner-city civil engineering projects.

9 E+S trench shoring systems 9 Lightweight boxes With base panel heights of 1.6 to 2.4 m, these shoring systems cover the entire range of applications in inner-city civil engineering projects. They are mainly used for the laying of pipes and cables for electricity, gas and water. The compatibility of decisive structural components of this little box make it particularly useful. Lightweight shoring is the smallest and lightest trench box in the E+S product range. It can be fitted with the superior, high-performance system spreader. Shoring length Height of base unit Height of top unit Vertical pipe clearance Weight 2,00 m - 3,50 m 1,60 m / 1,95 m / 2,25 m / 2,40 m 0,96 m / 1,32 m 0,81 m / 1,16 m / 1,19 m / 1,34 m 745 kg kg

10 KRINGS trench shoring systems Universal DKU piling frame element The DKU Universal piling frame element has been re-designed to take account of practical needs and process conditions on the

10 10 KRINGS trench shoring systems Universal DKU piling frame element The DKU Universal piling frame element has been re-designed to take account of practical needs and process conditions on the construction site. The outcome is a low-torsion and cost-effective shoring method with universal applications. Complementing proven large-area steel shoring, it is particularly suited to inner-city locations with supply lines crossing the trench. The DKU piling frame element is assembled and pre-adjusted in the much same way as the edge-supported shoring systems. Shoring length Height of sheet pile element Horizontal pipe clearance Shoring depth 2,27 m / 3,81 m 1,00 m up to 3,35 m variable

KRINGS trench shoring systems 11 Parallel shoring PV The high-strength PV shoring system for tough requirements in a heavyduty yet smooth-running version simplifies operations with the fixing of the

11 KRINGS trench shoring systems 11 Parallel shoring PV The high-strength PV shoring system for tough requirements in a heavyduty yet smooth-running version simplifies operations with the fixing of the vertically displaceable bracing frame in the position required for optimum structural strength. The frame keeps the slide rails absolutely parallel. This means that the frame and the various panels slide smoothly with little friction. This principle pays off particularly during shoring removal. The panels can be extracted with ease even from great depths. With the optional Krings U roller unit, even greater vertical pipe clearances can be achieved. Shoring depth Vertical pipe clearance Panel length Panel height up to 7,00 m (up to 4,00 m)* variable 2,00 m - 7,00 m 1,33 m / 2,32 m * Values for the single-slide-rail system in brackets

12 KRINGS trench shoring systems Single slide-rail inner-city parallel shoring During inner-city trenching operations, attention has to be paid to the numerous supply lines crossing the trench.

12 12 KRINGS trench shoring systems Single slide-rail inner-city parallel shoring During inner-city trenching operations, attention has to be paid to the numerous supply lines crossing the trench. At the same time it is essential that no vibrations are transmitted to the soil outside the trench because of housing close by and roads and rails often running alongside the trench. Large-area support systems are out of the question - in spite of their other advantages - for use in trench sections crossed by numerous supply lines, if only for functional reasons. The new inner-city linear shoring piling frame system can be combined with the components of the linear shoring system from Krings and offers you totally new scope for cost estimation and efficiency. Module length Length slide rail Height of sheet pile element Length of sheet piles (KD VI/8) 2,77 m - 4,27 m 4,00 m 1,00 m variable

KRINGS trench shoring systems 13 KS 100 The KS 100 is a versatile trench box for a wide range of shoring tasks. It is the world s most frequently used trench box.

13 KRINGS trench shoring systems 13 KS 100 The KS 100 is a versatile trench box for a wide range of shoring tasks. It is the world s most frequently used trench box. Its uncomplicated use in countless variations in terms of trench width, assignment depth, lengths available on site and common vertical pipe clearances (up to 1.56 m) make all settings possible within the quoted maximum sizes. Its most cost-effective use is in trenches up to about 6 m deep. The struts are compatible with the box and slide rail system. The KS 100 is also available as the KS 100 corner for shaft structures. Shoring length Height of base unit Height of top unit Vertical pipe clearance Weight 2,00 m - 4,50 m 2,40 m / 2,60 m 1,30 m 1,52 m / 1,56 m 1399 kg kg

14 KRINGS trench shoring systems KS 60 Within its performance class, the strong KS 60 is designed for high loading, low weight and a high standard of safety.

14 14 KRINGS trench shoring systems KS 60 Within its performance class, the strong KS 60 is designed for high loading, low weight and a high standard of safety. These features make this lightweight box ideal for shoring in open terrain and for medium-size innercity trenching applications. Depending on shoring depth and in consultation with our technical department, the load-bearing capacity can be increased in certain cases. The struts are compatible with the box and slide rail system. Shoring length Height of base unit Height of top unit Vertical pipe clearance Weight 2,00 m - 3,50 m 2,00 m / 2,40 m 1,00 m / 1,30 m 1,00 m / 1,36 m 1185 kg kg

Desite their low weight, the assembled boxes are stable and suitable for installation both by placement in the ready-dug trench and by lowering with concurrent excavation.

15 KRINGS trench shoring systems 15 KVL This small steel trench box is designed specifically for inner city shoring jobs. The KVL is ideal for the laying and modernization of gas and water pipes and telephone and power cables and for the creation of service lines. Desite their low weight, the assembled boxes are stable and suitable for installation both by placement in the ready-dug trench and by lowering with concurrent excavation. With the aid of an adapter, the struts developed for boxes KS 60 and KS 100 can be used if desired. Shoring length Height of base unit Height of top unit Vertical pipe clearance Weight 2,00 m - 3,50 m 1,50 m / 2,00 m / 2,40 m 0,50 m / 1,00 m 0,72 m / 0,97 m / 1,30 m 527 kg kg

16 KRINGS trench shoring systems Flex shoring Krings Flex Shoring as an environment-friendly alternative to aluminium lightweight shoring is ideal

The steel corner posts are simply screwed onto the ends of the timber boards supplied by the customer.

16 16 KRINGS trench shoring systems Flex shoring Krings Flex Shoring as an environment-friendly alternative to aluminium lightweight shoring is ideal for the laying of gas and water supply lines and other service connections down to depths of about 1.50 m and for pipe clearances of up to 0.6 m. The steel corner posts are simply screwed onto the ends of the timber boards supplied by the customer. Shoring/board length Height of Element Vertical pipe clearance Board thickness Shoring depth 2,00 m / 2,25 m / 2,50 m / 3,00 m 0,50 m / 1,00 m / 1,50 m 0,22 m / 0,60 m 5 cm / 6 cm / 7 cm up to 1,50 m

KRINGS trench shoring systems 17 GIGANT aluminium box shoring GIGANT aluminum lightweight shoring is the ideal solution for trenches in urban areas.

17 KRINGS trench shoring systems 17 GIGANT aluminium box shoring GIGANT aluminum lightweight shoring is the ideal solution for trenches in urban areas. The modular system is made of aluminum and fills the gap between the often too heavy steel systems and timber planks. The range is divided into several areas, in order to cater for the varying requirements of today s construction sites. The modular system can be combined and supplemented as required. Shoring depth Shoring width Weight up to 4 m up to 2,18 m 42 kg (per component)

18 KRINGS trench shoring systems Sheet pile machine DPV Preferred in inner-city applications and where buildings have poor foundations, the sheet pile machine is used in short trenches where space is

18 18 KRINGS trench shoring systems Sheet pile machine DPV Preferred in inner-city applications and where buildings have poor foundations, the sheet pile machine is used in short trenches where space is limited and traffic disruption must be kept to a minimum. The piles that line the trench are installed hydraulically, i.e. with no vibration and little noise. Traversing pipes, cables, utility lines and obstacles can be easily identified, effectively circumnavigated and shored. Shoring length Shoring depth Pressing force Number of sheet piles 5,50 m / 6,70 m variable 7,65 t / 9,00 t 14 pcs. / 18 pcs.

Supplementary products 19 Site road system The use of the modern Site Road system opens up new technical and economic opportunities for those involved in construction projects.

19 Supplementary products 19 Site road system The use of the modern Site Road system opens up new technical and economic opportunities for those involved in construction projects. The Site Road system is capable of withstanding high loads while normal site machinery is able to install and extract the system. Very little preparatory earth-moving is required and, thanks to its simple design and special connection elements, installation and extraction time is kept to a minimum. Length Width Height Weight 2340 mm 3800 mm 160 mm 869 kg Area 8,892 m² Maximum load 12 t axle load

20 Supplementary products Pipe grab RG 2500/RG 5000 Krings pipe grabs with their automatic opening and closing have a proven track record for the safe handling and laying of pipes of all kinds.

20 20 Supplementary products Pipe grab RG 2500/RG 5000 Krings pipe grabs with their automatic opening and closing have a proven track record for the safe handling and laying of pipes of all kinds. The principle of the two available versions is based on the simplest mode of operation with automatic pick-up. The grab arms are automatically secured after picking up the load. A positive-action locking mechanism prevents accidental load release and contributes to active safety. Pipe grab, arm type RK I / RG2500, arm type 50 RK I / RG2500, arm type 80 RK II / RG5000, arm type 90 RK II / RG5000, arm type 125 RK II / RG5000, arm type 150 Pipe outer Ø 275 mm mm 590 mm mm 700 mm mm 1090 mm mm 1300 mm mm

21 Supplementary products 21 Pipe puller SZ 10 Using the SZ 10 Pipe Puller means that pipe socket seals can be pulled together without damage. Damage to the bed or pipe ends caused by the excavator bucket is also effectively prevented. The SZ 10 Pipe Puller is an extremely compact unit. All the key working parts, such as the hydraulic cylinders, control unit, and double scissor mechanism, are accommodated on a smooth-running trolley. Power is provided by a 12-volt battery, and vertical anchoring in the socket between two pipes is effected with a socket spindle. With a pulling force of 100 kn (friction values must be taken into consideration), the pulling length is unlimited.

22 Supplementary products Self-tipping container The use of the self-tipping container in a wide variety of industries testifies to its versatility in the transportation of bulky or liquid goods.

The maximum load of all models is about 3,000 kg.

22 22 Supplementary products Self-tipping container The use of the self-tipping container in a wide variety of industries testifies to its versatility in the transportation of bulky or liquid goods. To unload the container s contents, the driver merely has to drive the container with the front skid against the side-board of a truck or another collection container. The maximum load of all models is about 3,000 kg. Model I II III IV Contents (I) Railguard Edge protection for trenches and pits - suitable as a module top-mounted on trench boxes and slide-rail shoring. Simple system for guideline-compliant edge protection of dangerous edges. Thanks to its flexible handling, this system can be adapted to numerous shoring configurations on site. Description Dimensions Weight Railguard post Height 1,0 m 4,5 kg Railguard claw Width min. 60 mm / max. 120 mm 7,0 kg

23 The right shoring 23 The right shoring Shoring systems E+S Sliding rail systems Single slide rail system Linear shoring Double slide rail system Linear shoring Deep Linear shoring Single slide rail innercity shoring Double slide rail innercity shoring Single slide rail for corner post Double slide rail for corner post E+S Endsupported compact shoring systems Lightweight-Boxes LBR Medium boxes, Magnum boxes Linear box Manhole Dragbox KRINGS Sliding rail systems Single slide rail system EG PV Double slide rail system DG PV Single slide-rail inner-city parallel shoring Corner post EG Eck/DG Eck approx. depths* 4,50 m 9,00 m 14,00 m 4,50 m 9,00 m 4,50 m 6,50 m 4,00 m 6,00 m 6,00 m 6,00 m 4,00 m 4,00 m 6,00 m 6,00 m 6,00 m KRINGS Endsupported compact shoring systems KVL KS 60 KS 100, KS 100 Eck Universal DKU piling frame element Flex-Verbau GIGANT aluminium box shoring Sheet pile machine DPV 3,50 m 5,00 m 6,00 m 6,00 m 1,50 m 4,00 m 6,50 m *Depths depending on soil conditions. These are rough guide values. For precise details, please contact our field service staff.

24 Materials Services Infrastructure thyssenkrupp Infrastructure GmbH Ottostraße Hückelhoven-Baal, Germany P: F: Subject to change, TKIF.088.e PP

Universal DKU piling frame element

Universal DKU piling frame element Shoring length Height sheet pile element Pipe culvert length Application depth 2,27 m / 3,81 m 1,00 m max. 3,35 m variable The universal shoring method The DKU piling frame element is a low-deformation,