OWNER S MANUAL YETI SB

Transcription

1 OWNER S MANUAL YETI SB

2 TABLE OF CONTENTS BRAND OVERVIEW 06 FRAME FEATURES 08 GEOMETRY 0 MAINTENANCE SCHEDULE 2 SETUP OVERVIEW 2 TECHNICAL ASSEMBLY OVERVIEW 6 EXPLODED VIEWS 22 REBUILD KITS 26 LEGAL WARRANTY 30 CONTACT INFORMATION

3 CONGRATULATIONS ON YOUR PURCHASE OF A NEW YETI. WELCOME TO THE TRIBE. We are confident your new bicycle will exceed your expectations for value, performance, and ride quality. Each frameset and component has been custom specified and designed to enhance your riding experience. Whether you are a beginner cyclist, or a seasoned pro, your Yeti bicycle will provide endless hours of two-wheeled fun. This manual outlines basic setup and maintenance recommendations of your new Yeti. Because it is impossible to anticipate every situation or condition that may occur during the assembly, setup, and maintenance of your bicycle, Yeti recommends that all service and repairs be performed by your local authorized Yeti Dealer. This model specific manual is designed to be used in conjunction with the general Yeti Owner s Manual and the manuals supplied by the suspension manufactures. If you did not receive the Yeti owner s manual or the manual provided by the suspension manufacturer download the materials off the Internet, or contact your local dealer. Bicycling can be a hazardous activity even under the best of circumstances. Proper maintenance of your bicycle is your responsibility and when done properly helps reduce the risk of injury and damage to your bicycle. This manual contains many Warnings and Cautions concerning the consequences of failure to maintain or inspect your bicycle. The word Warning indicates a potentially hazardous situation in which, if not avoided, could result in serious injury or death. The word Caution indicates a potentially hazardous situation in which, if not avoided may result in minor injuries or damage to your bicycle or a component of your bicycle. Be sure to read and understand all of the Warnings and Cautions listed in the manual. Warning: Make sure you review and understand the warnings, instructions, and content of this manual and accompanying manuals for your bicycle. Warning: Technological advances have made bicycles and bicycle components more complex and the pace of innovation is increasing. It is impossible for this manual or the accompanying manuals to provide all the information required to properly repair and/or maintain your bicycle. In order to help minimize the chances of an injury, it is critical for you to have work performed by an authorized Yeti retailer

4 THE LOWDOWN ON THE SB AND ITS FEATURES.. SWITCH INFINITY TECHNOLOGY PATENTED SUSPENSION SYSTEM 2. HIGH MODULUS CARBON FIBER MAIN FRAME AND SWING ARM 3. COLLET AXLE SYSTEM ON PIVOTS REDUCES BEARING WEAR 4. OPTIMIZED FOR X DRIVETRAINS ONLY 5. ISCG 05 CHAINGUIDE MOUNTS 6. INTERATED HEAD TBE 4MM/52MM 7. SUSPENSION BY FOX 8. CUSTOM DEBRIS AND CHAIN SLAP GUARDS 9. INTERNAL CABLE ROUTING 0. INTEGRATED AXLE AND DERAILLEUR HANGER SYSTEM. The SB50 delivers 50 of travel with our patented Switch Infinity Technology. Efficient pedaling performance while still smooth and continuous when the going gets rough. 2. High modulus carbon provides a stiff, strong and light weight chassis. 3. Colleted pivot axles help create a stiff interface between the front and rear triangles of the frame. Custom Enduro Max sealed bearings keep things moving freely at the pivots. 4. The SB50 does away with the front derailleur mount, making it a x drive specific frame. This increases stiffness in the frame, making the SB50 one of the stiffest bikes in our lineup. 5. ISCG 05 chain guide mounts are included on the SB50 if case you want to go for some extra drivetrain security in the rowdy sections. 6. Using our head tube on the SB50 allows for a larger head tube with more area, increased stiffness, and lower overall ride height without compromising any performance.. T SB F X2, by Fox Racing Shox. 8. Custom guards on the seat stay, chain stay and down tube keep things quiet while riding and protect the frame. 9. The SB50 features internal routing for all cables, making the bike quiet and clean looking as well as reducing cable rub on the paint. 0. Dedicated 2 x 48 Boost dropouts and integrated hanger with axle threads for strength, stiffness, ease of hanger and wheel installation

5 GEOMETRY FOX 36 / 0MM FORK SM MD LG XL A WHEEL B REACH C EFF. TOP TUBE D STACK E HEAD TUBE LENGTH F SEAT TUBE LENGTH G EFF. SEAT TUBE ANGLE H HEAD TUBE ANGLE I EST. BB HEIGHT J CHAINSTAY LENGTH K FRONT-CENTER L WHEELBASE M STANDOVER N ALXE TO CROWN O FORK OFFSET *All measurements are in millimeters FIT SMALL MEDIUM LARGE X-LARGE 5'3" (60 CM) - 5'" (0 CM) 5'7" (70 CM) - 5'" (80 CM) 5'" (80 CM) - 6'3" (9 CM) 6'" (85 CM) - 6'6" (98 CM) 0..

6 OVERVIEW Following these guidelines will help maintain the performance of your bicycle and prevent more serious problems from arising. It is important to remember that service intervals can vary depending on climate, trail conditions and riding frequency. If you are unsure about working on your own bicycle, contact your authorized Yeti Dealer for more information on general bicycle maintenance. TORQUE Yeti strongly recommends using a torque wrench when assembling your frame. Torque specifications for individual parts on the SB50 are listed below, as well as in the step by step assembly instructions later in the manual. For general bicycle maintenance please consult the torque specifications of the component you are adjusting. SCHEDULE CLEAN AND LUBE CHAIN CHECK TIRE PRESSURE CLEAN BIKE OF MUD AND DEBRIS CHECK BRAKE FUNCTION CHECK SHOCK PRESSURE, IF APPLICABLE CHECK FOR LOOSE BOLTS AND TIGHTEN, IF NECESSARY CHECK HEADSET AND TIGHTEN / LOOSEN, IF NECESSARY THOROUGHLY CLEAN PIVOT POINTS WITH A RAG (DO NOT LUBRICATE) LUBE INFINITY LINK EVERY 40 HRS. (YETI HEAVY MOLYBDENUM GREASE) CHECK / REPLACE BRAKE PADS, IF NECESSARY WEEKLY MONTHLY 3 MONTHS ANNUALLY KEY TORQUE SPECS PART NUMBER DESCRIPTION TORQUE (NM) MAIN PIVOT AXLE SS PIVOT BOLT, FEMALE COLLET AXLE 30.5X0.5 M0X COLLET WEDE BOLT, LARE LIN, PIVOT HARDWARE, MALE, 5MM X48 DERAILLER HANER SHCS M6.0 20L, SWITCH LIN MONT COLLET WEDE BOLT, SMALL BOLT, TI MALE, M6 X.0 CHECK TIRES FOR WEAR CHECK SPOKE TENSION AND RETENTION, IF NECESSARY CHECK CHAIN FOR WEAR AND REPLACE IF NECESSARY COMPLETE TUNE-UP PERFORMED BY AN AUTHORIZED YETI DEALER 2. 3.

7 0. 0. R 3. D P T R W 3,. I,. P. O, P W,. P.

8 0. R S S 0. C. 0. A,. P,. P. F.

9 FRAME ASSEMBLY YETI TIPS Make sure your tools are in good condition. A worn allen key can round the hex on a bolt not allowing for proper torque. Torque settings are listed throughout the instructions. It is important to prep all bolt threads. The instructions denote whether to use a Loctite compound or grease. Warning: Service on Yeti bicycles requires special knowledge and tools. Yeti Cycles recommends that all service and repairs be performed by an authorized Yeti Dealer TOOLS NEEDED 3mm allen key 4mm allen keys 5mm allen keys 6 0mm allen key Guide pin tool (Or two) C Torque wrench Grease Blue (242) Loctite 0. All the parts you ll need to get your SB50 frame assembled. Please refer to the exploded view later in this manual for more information. 0. P S E S. 0. A R T S S P. I 2 B L ( ). 0. S 4 W M6 C S ( ) B L 242. *Torque to 3Nm. I 4 C S I L. O S I L..

10 ASSEMBLY ASSEMBLY 0. I S I L S W. T. T 4, Nm 0. A 2 E B R P L S E S 4 T F W L/E A. S T M B W B L. *Torque to Nm. 0. P L E. O L S P. 0. L P F B L P M B P L F T L P F B. I L P M B Torque to 8Nm...

11 ASSEMBLY 0. A R T M P M P C A S R T S I L M P C A I C N A. *Torque to rou 3. Nm. R S F L S E. I B , F B. D B L.. T S P F B 5 Nm R.. L C W B I M P A Torque to Nm. 2 S P F B B L B I S P F B R T.. O L S E S, E. S P. C A I L E S E. *Torque to Nm.

12 ASSEMBLY ASSEMBLY. C W B C A. Torque to 8 Nm.. I 45 T F B W A B L F H B I L C P C F H B. 0. D H I R T H C ASSA *Torque to Nm *Torque to Nm FRAME ASSEMBLY IS COMPLETE.. A B L 242 T M B S T M B W I 2 W H20 B I rou Nm. Torque to Nm..

13 .. EXPLODED VIEW GREASE LOCTITE PREP KEY

14 EXPLODED VIEW PARTS LIST ITEM# PART # DESCRIPTION QTY ITEM# PART # DESCRIPTION QTY COLLET NT M5 X.5 N/A SB50 FRONT TRIANGLE ASSEMBLY COLLET AXLE 30.5 X 0.5 M0 X.0. N/A SB50 FRONT TRIANGLE COLLET WEDE SBASSEMBLY 0 MM ICE AXE HEAD BADGE COLLET BOLT M5 X DT PROTECTOR COLLET WEDE 0MM 2 N/A SB50 SWING ARM ASSEMBLY SPIRAL RETAININ RIN 0.25 X 0.22 INCHES 2. N/A SB50 SWING ARM BOLT MASTER, TI FEMALE, 8 X SB50 PROTECTOR CS/SS SB50 PROTECTOR CS LOWER SB50 CS PROTECTOR INNER 3 N/A SB50 SOCK SSEB BOLT MASTER, TI FEMALE, 8 X WASHER 8.5 X 2.5 X 0.5 MM BOLT, TI MALE, M6 X 2.0 MM WASHER 6.5 X 2.5 X0.5 MM 2 4 N/A SB50 S PRTS SSEB 4. N/A SB50 LIN SBASSEMBLY ASSEMBLY SHOC EXTENDER TOP 60MM SHOC EXTENDER TOP 60MM SB50 LIN BEARIN, 398 MAX DBL, 8X9X0/ BEARIN 69022RS EXTENDED, 5 X 28 X / ASSEMBLY SHOC EXTENDER, BOTTOM 60MM BOLT, SS PIVOT, FEMALE SHOC EXTENDER BOTTOM 60MM LIN PIVOT HARDWARE, EYED, LON BEARIN, 398 MAX DBL, 8X9X0/ LOCRIN, 69022RS SHOC EXTENDER BEARIN EXTENSION LIN, PIVOT HARDWARE, MALE, 5MM ASSEMBLY YETI SEAT CLAMP BOLT ON STD, LIN BEARIN, FEMALE, 5MM N/A COLLAR, BOLT ON, YETI SEAT CLAMP, SWITCH INFINITY MECHANISM N/A BARREL NT, YETI SEAT CLAMP, BOLT ON BOLT, M6 X.0, 20L BOLT, M5 X 0.8, 6L WASHER 6.3X0X MM CABLE PORT COVER COLLET AXLE 5MM BOLT, FLAT HEAD, M5 X 0.8 X COLLET WEDE SBASSEMBLY 5MM BEARIN 69022RS EXTENDED, 5 X 28 X / COLLET BOLT M8 X BOLT, M5 X L COLLET WEDE 5MM WASHER 5. X 8.9 X.0 MM SPIRAL RETAININ RIN 0.3 X INCHES SHOC EYELET SPACER DER HANER 3 STANDARD DER HANER CAP 3

15 PART # DESCRIPTION QTY REBUILD KITS PART # DESCRIPTION QTY SB50 STER REBI KIT LOCRIN, SS PIVOT SHOC EXTENDER 60MM TOP W/BEARIN SHOC EXTENDER 60MM BOTTOM W/BEARIN BOLT, SS PIVOT, FEMALE LIN PIVOT HARDWARE, EYED, LON STD, LIN BEARIN, FEMALE 5MM, 48.5L BEARIN F6902 2RS 28X5X OT BEARIN 6902 LL MAXE BOLT CAP M6XX WASHER SS 6.5MM ID 2.5MM WASHER SS 8.5MM ID 2.5MM BOLTTIMALE M6X2MM WASHER 0 X 6.2 X COLLET AXLE NT M5X.5X AXLE, MALE, 5MM X 6MM, M0X COLLET AXLE 30.5X0.5 M0X BOLT MASTER, TI FEMALE, 8 X BOLT MASTER, TI FEMALE, 8 X SB50 RRE KIT LOCRIN, SS PIVOT SHOC EXTENDER 60MM TOP W/BEARIN SHOC EXTENDER 60MM BOTTOM W/BEARIN BOLT, SS PIVOT, FEMALE LIN PIVOT HARDWARE, EYED, LON STD, LIN BEARIN, FEMALE 5MM, 48.5L BOLT CAP M6XX WASHER SS 6.5MM ID 2.5MM WASHER SS 8.5MM ID 2.5MM BOLTTIMALE M6X2MM WASHER 0 X 6.2 X COLLET AXLE NT M5X.5X AXLE, MALE, 5MM X 6MM, M0X COLLET AXLE 30.5X0.5 M0X BOLT MASTER, TI FEMALE, 8 X BOLT MASTER, TI FEMALE, 8 X BOLT, FLAT HEAD, M5 X 0.8 X SHOC EYELET SPACER COLLETWEDE ASSEMBLY EN AXLE COLLET 5X52.5SX3T COLLETWEDE ASSEMBLY M CABLE PORT COVER SHOC EXTENDER BEARIN EXTENSION BOLT, FLAT HEAD, M5 X 0.8 X SHOC EYELET SPACER COLLETWEDE ASSEMBLY EN AXLE COLLET 5X52.5SX3T COLLETWEDE ASSEMBLY M CABLE PORT COVER SB50 BERING REBI KIT BEARIN 398 2RS MAX DBL ROW BEARIN F6902 2RS 28X5X OT BEARIN 6902 LL MAXE SHOC EXTENDER BEARIN EXTENSION 2.

16 REBUILD KITS CONTINUED PART # DESCRIPTION SB50 PORT COVER KIT QTY BOLT, FLAT HEAD, M5 X.08 X CABLE PORT COVER SB50 GEN PROTECTOR KIT SB50 DT PROTECTOR SB50 CS/SS PROTECTOR SB50 CS LOWER PROTECTOR SB50 CS INNER PROTECTOR

17 HERE S EVERYTHING YOU NEED TO KNOW ABOUT OUR LIFETIME WARRANTY: All 209 (or newer) frames, including the Switch Infinity, are covered for life against damage due to manufacturing defects for the original purchaser. Paint and finish are covered for -year. We will repair or replace, at our discretion, any frame we deem defective. There are a few conditions: you must register it online at YetiCycles.com and you must take it to an authorized Yeti Cycles dealer for processing. Warranty does not cover damage due to ordinary wear and tear, neglect or intentional destruction. From a slingshot or your truck. DISCLAIMER YETI Cycles is not responsible for any damages to you or others arising from riding, transporting or other use of your bicycle. In the event that your frame breaks or malfunctions, YETI Cycles shall have no liability or obligation beyond the repair or replacement of your frame pursuant to the terms outlined in the warranty. *If you have a warranty concern, please contact your authorized Yeti dealer. If you happen to have a crash or non-warranty situation, we ll get you back on the trail with a reasonable replacement price. Same conditions as above. Lifetime Warranty applies to all 209 and newer frames (including the SB00). Model year 208 and older frames will be covered under our previous warranty (5-year or 2-year based on time of purchase). Simple as that. No fine print. YETI CYCLES 62 Corporate Circle, Unit B Golden, CO 8040 (p) (f) BUSINESS HOURS Monday-Friday 8AM-:30AM, :00PM-5:30PM (Mountain Time)..