Safety switch renewal parts
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1 Renewal Parts RP E Supersedes July 2002 Safety switch renewal parts Contents Description Page Heavy-duty switch....2 Line shield....3 Operating mechanism....3 Operating handle....3 Fusible switching base....4 Fusible fuse base....4 Non-fusible switching base....5 Internal window replacement parts....6 External window replacement parts....6 Enhanced visible blade and exterior window switches....7 Fusible switching base....7 Fusible fuse base....7 Non-fusible base...8
2 Renewal Parts RP E Safety switch renewal parts Heavy-duty switch 1. Line shield 4. Switching base 2. Operating mechanism 5. Fuse base 3. Operating handle 30/60/100 A heavy-duty switch 1. Line shield 4. Switching base 2. Operating mechanism 3. Operating handle 5. Fuse base A heavy-duty safety switch 2
3 Safety switch renewal parts Table 1. Line shield Switch ampere rating Part number General-duty two- and three-pole Heavy-duty two- and three-pole a Double-throw two- and three-pole b a Two used for four- and six-pole configurations. b Two used per switch. Renewal Parts RP E A line shield A line shield A general-duty switches do not have line shields installed as standard from the factory. Table 2. Operating mechanism Heavy-duty switches a NEMAT 1/3R/12/4X NEMA 1/3R/12/4X NEMA 1/3R/12/4X NEMA 1/3R/12/4X Stainless steel mechanism a NEMA 4X Enviroline NEMA 4X Enviroline NEMA 4X Enviroline a For internal window replacement mechanisms, see Table 6. Replacement mechanisms are not available for general-duty or double-throw switches A operating mechanism A operating mechanism Table 3. Operating handle General-duty switches NEMA 1 and 3R Heavy-duty switches a NEMA 1/3R/ NEMA 4X NEMA 1/3R/ NEMA 4X b Consult factory a For internal window replacement handles, see Table 6. b No replacement handles available for the flange style handle on 1200 A switches manufactured prior to Replacement handles are not available for general-duty or double-throw switches A operating handle A operating handle 3
4 Renewal Parts RP E Safety switch renewal parts A switching base A switching base A fuse base A fuse base Table 4. Heavy-duty fusible switches Amperes NEMA rating 4. Switching base 5. Fuse base Two-pole 240 V 30 All All All NEMA 1 and 3R a 200 NEMA 4X and a 400 All a 600 All a 800 All a Three-pole 240 V 30 All All All NEMA 1 and 3R a 200 NEMA 4X and a 400 All a 600 All a 800 All a 1200 All a Two-pole 600 V 30 All All All NEMA 1 and 3R Consult factory a 200 NEMA 4X and 12 Consult factory a 400 All a 600 All a 800 All a Three-pole 600 V 30 All All All NEMA 1 and 3R a 200 NEMA 4X and a 400 All a 600 All a 800 All a 1200 All a Table 4. Heavy-duty fusible switches, continued Amperes NEMA rating 4. Switching base 5. Fuse base Four-pole 240 V 30 All b b 60 All b b 100 All b b 200 NEMA 1 and 3R Consult factory a 200 NEMA 4X and a 400 All a 600 All a 800 All Consult factory a Four-pole 600 V 30 All b b 60 All b b 100 All b b 200 NEMA 1 and 3R Consult factory a 200 NEMA 4X and a 400 All a 600 All a 800 All Consult factory a Six-pole 600 V 30 All b b 60 All b b 100 All b b 200 NEMA 1 and 3R Consult factory Consult factory 200 NEMA 4X and 12 Consult factory a 400 All Consult factory a 600 All Consult factory a 800 All Consult factory a a Order one per pole. b Order two. General-duty replacement bases are not available. Please contact the TRC for technical questions concerning replacement parts at , option 2 (Technical). 4
5 Safety switch renewal parts Renewal Parts RP E 1. Line shield 1. Line shield 2. Operating mechanism 2. Operating mechanism 4. Switching base 3. Operating handle 4. Switching base 3. Operating handle A heavy-duty non-fusible switch A heavy-duty six-pole non-fusible switch Table 5. Heavy-duty non-fusible switches Amperes NEMA rating 4. Switching base 5. Lower base a Two-pole 600 V 30 All All All NEMA 1 and 3R NEMA 4X and b 400 All All All Three-pole 600 V 30 All All All NEMA 1 and 3R NEMA 4X and b 400 All All All All Table 5. Heavy-duty non-fusible switches, continued Amperes NEMA rating 4. Switching base 5. Lower base a Four-pole 600 V 30 All All All NEMA 1 and 3R Consult factory 200 NEMA 4X and b 400 All All Six-pole 600 V 30 All c 60 All c 100 All c 200 NEMA 1 and 3R Consult factory 200 NEMA 4X and b a Only used in 200 A, NEMA 4X and NEMA 12 switch combinations. b Order one per pole as needed. c Order two. Please contact the TRC for technical questions concerning replacement parts at , option 2 (Technical). 5
6 Renewal Parts RP E Internal window replacement parts for safety switches with windows produced prior to May 2015 Safety switch renewal parts External window replacement parts A internal window A external window Table 6. Internal window replacement parts Operating mechanism NEMA 12 and 4X NEMA 4X Enviroline Operating handle NEMA NEMA 4X Table 8. External replacement window kits NEMA NEMA 4X and 4X Enviroline NEMA NEMA 4X and 4X Enviroline Table 7. Internal replacement window kits NEMA 12 and 4X NEMA 4X Enviroline NEMA 12 and 4X NEMA 4X Enviroline For internal window switches, use the replacement fuse bases listed on pages 4 and 5. Replacement bases are NOT interchangeable between standard switches and visible blade/exterior window switches. For Internal window replacement parts, use standard replacement parts unless otherwise specified in the table above. Please contact the TRC for technical questions concerning replacement parts at , option 2 (Technical). 6
7 Safety switch renewal parts Renewal Parts RP E Enhanced visible blade and exterior window replacement bases Replacement bases shown below can ONLY replace bases in existing enhanced visible blade/exterior window style switches A exterior window switch A exterior window switch A replacement switching base A replacement switching base Table 9. Heavy-duty fusible switches Amperes NEMA rating 4. Switching base 5. Fuse base Two-pole 240 V 30 All All NEMA 4X and NEMA 1 and 3R a 200 NEMA 4X and a 400 All a 600 All a 800 All a Three-pole 240 V 30 NEMA 4X and All All NEMA 1 and 3R a 200 NEMA 4X and a 400 All a 600 All a 800 All a 1200 All a Two-pole 600 V 30 All All All NEMA 1 and 3R Consult factory a 200 NEMA 4X and 12 Consult factory a 400 All a 600 All a 800 All a Three-pole 600 V 30 All All All NEMA 1 and 3R a 200 NEMA 4X and a 400 All a 600 All a 800 All a 1200 All a Table 9. Heavy-duty fusible switches, continued Amperes NEMA rating 4. Switching base 5. Fuse base Four-pole 240 V 30 All b b 60 All b b 100 All b b 200 NEMA 1 and 3R a 200 NEMA 4X and a 400 All a 600 All a 800 All Consult factory a Four-pole 600 V 30 All b b 60 All b b 100 All b b 200 NEMA 1 and 3R c 200 NEMA 4X and c 400 All c 600 All c 800 All Consult factory c Six-pole 600 V 30 All b b 60 All b b 100 All b b 200 NEMA 1 and 3R Consult factory Consult factory 200 NEMA 4X and 12 Consult factory c 400 All Consult factory c 600 All Consult factory c 800 All Consult factory c a Order one per pole. b Order two. c Order one per pole as needed. The replacement bases listed on pages 7 and 8 CANNOT be used as replacement bases in standard or interior window style safety switches. If the existing switch has a red colored arc shield, then the standard replacement base must be used. If the existing switch has a yellow colored arc shield, then a replacement base must be selected from the tables on pages 7 and 8. Please contact the TRC for technical questions concerning replacement parts at , option 2 (Technical). 7
8 Renewal Parts RP E Enhanced visible blade and exterior window replacement bases Replacement bases shown below can ONLY replace bases in existing enhanced visible blade/exterior window style switches. Safety switch renewal parts Table 10. Heavy-duty non-fusible switches Amperes NEMA rating 4. Switching base 5. Lower base a Two-pole 600 V 30 All All All NEMA 1 and 3R NEMA 4X and b 400 All All All Three-pole 600 V 30 All All All NEMA 1 and 3R NEMA 4X and b 400 All All All All Four-pole 600 V 30 All c 60 All c 100 All c 200 NEMA 1 and 3R Consult factory 200 NEMA 4X and b 400 All All All Consult factory Six-pole 600 V 30 All c 60 All c 100 All c 200 NEMA 1 and 3R Consult factory 200 NEMA 4X and b 400 All Consult factory 600 All Consult factory 800 All Consult factory a Only used in 200 A, NEMA 4X and NEMA 12 switch combinations. b Order one per pole. c Order two. Please contact the TRC for technical questions concerning replacement parts at , option 2 (Technical). Eaton 1000 Eaton Boulevard Cleveland, OH United States Eaton.com 2016 Eaton All Rights Reserved Printed in USA Publication No. RP E / Z17673 January 2016 Eaton is a registered trademark. All other trademarks are property of their respective owners.
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