Attention. Chainguards. Cranks and Chains. Flywheel Sprocket

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1 Attention When ordering parts for newer Schwinn IC Pro cycles reference the following service bulletins to ensure you are ordering the correct revisions. Handlebar and sleeve Chainguards Cranks and Chains Flywheel Sprocket

2 Core Fitness, LLC DBA StairMaster 8000 NE Parkway Drive, Suite 220 Vancouver, WA Main: Fax: Service Bulletin Originator: KDH Product(s) Affected: SERVICE BULLETIN #: IC PRO 0005 Date Requested: Notification Level: Date Completed: 5/4/11 INTERNAL TO STAIRMASTER SERVICE DEPARTMENT 6/8/11 Serial Numbers Effected: DAY AND NEWER NOTICE: This bulletin is in regards to the release of the plastic chain guard for the IC Pro. All bikes with serial numbers DAY and newer have been manufactured with the plastic chain guard. If a customer needs a replacement chain guard, the customer service rep will have to determine which chain guard the customer needs by their serial number. -Older than DAY use P/N s: and DAY and newer use P/N s: and These changes are also shown in the IC Pro product information document. For more information see ECO Approval Sign- Off: Originator: KDH Engineering: KMG Engineering manager: JW Operations Manager: JL Core Fitness LLC DBA StairMaster, All rights reserved and indicate a trademark or registered trademark. Core Fitness trademarks include STAIRMASTER and SCHWINN and respective logos Other trademarks are the property of their respective owners. 1

3 Customer Service Bulletin Crank Change/Compatibility I.C. Pro There was a change to the thickness of the crank sprocket, on the I.C. Pro, from 3/32 (2.1mm) to 1/8 (2.6mm). When this change was made, the chain and the flywheel sprocket had to be changed to make them compatible. 3/32 (2.1mm) 1/8 (2.6mm) If any of these components are mismatched, there will be compatibility or timing issues between the cranks, chain and flywheel sprocket. So it is critical that the correct parts are ordered (based off the serial number of the bike). Timing The timing between the 3/32 and 1/8 cranks are different. Should a 1/8 left crank be installed on a bike with a 3/32 right crank/sprocket, the arms will not be aligned (Fig. 1). Fig.1 SCHWINN FITNESS 1 of Rev: A

4 Customer Service Bulletin When ordering parts for bikes prior to serial number DAY , order the following: Part Number Description ASSY, RT CRANK ARM 3/32 X52 TOOTH SPK, ISIS M CRANK LEFT ARM, ISIS M12 (FOR 3/32 ) CHAIN, (GIANT) ½ x 3/32, 122 LINKS SPROCKET, 16T When ordering parts for bikes after serial number DAY , order the following: Part Number Description ASSY, RT CRANK ARM 1/8 x52 TOOTH SPK, ISIS M CRANK LEFT ARM, ISIS M12 (FOR 1/8 ) CHAIN, ½ x 1/8, 122 LINKS (IC PRO) SPROCKET, 16 TOOTH, 1/8 (IC PRO) SCHWINN FITNESS 2 of Rev: A

5 Customer Service Bulletin Excessive Handlebar Play, Design Change Schwinn IC Pro Tools/Parts Required New handlebar kit KT A. Handlebar on the IC Pro has been changed due to reports of excessive play. The handlebar on the IC Pro in some instances can have play even with the pop pin being tightened (Fig. 1). To eliminate this play the design has been changed from a square to a trapezoidal handlebar stem (Fig. 2) and handlebar sleeve. A newly released kit with part number KT will resolve this issue. This kit includes the new trapezoidal handlebar with part number and the new trapezoidal handlebar sleeve with part number Fig. 1 Fig. 2 SCHWINN FITNESS 1 of Rev: A

6 This document is the property of Nautilus, Inc. It may not be reproduced in whole or part, provided to third parties, or used for any purposes other than the performance of work for Nautilus, Inc. without written authorization. All rights are reserved, including copyrights. 37 IC PRO Silver model SKU # Black model SKU # REV A

7 REF # DESCRIPTION PART # Black Frame Silver Frame 1 FRAME RIGHT CRANK W/SPOCKET, ISIS M B.B. SET, OVERDRIVE W/BOLTS 68X113L CHAIN, 1/2x3/32", 112L RESISTANCE ASSY BRAKE PADS SEAT POST SEAT ADJUSTING BRACKET SEAT, BLACK OUTER CHAINGUARD INNER CHAINGUARD SLEEVE, SEAT POST/HANDLEBAR TENSION KNOB BALL PIVOT RUBBER CHAINGUARD RING ROD CARRIER SQUARE NUT FOR TENSION KNOB CRANK BOLT 8MM HEX FOR ISIS HEX HEAD SCREW M6 X 1.0 X 12L WASHER M6 6.5 X 16 x 1T FLANGED AXLE NUT LEVELER NUT NYLON NUT M6 X LEVELER FOOT HEX HEAD SCREW M6 X 1.0 X 15L ADJUSTING BOLT, STAINLESS T-HANDLE POP PIN, DOUBLE LEAD TENSION KNOB CHAIN ADJ BRACKET, LEFT CHAIN ADJ BRACKET, RIGHT YELLOW PLASTIC BUSHING, SET OF FLYWHEEL, COMPLETE 16T FRONT STABILIZER ASSY 22" W/ TRANSPORT REAR STABILIZER 22" TRANSPORT WHEEL HANDLEBAR PEDALS WASHER M8 X 8.5 X 1T STAINLESS NYLON NUT M8 X 1.25 STAINLESS HEX BOLT M8 X 1.25 X 40L STAINLESS BOTTLE CAGE BOLT BOLT M8 X 1.25 X 45L BOTTLE CAGE LOCK RING 1.29 X 24 X 4T B.E.D SPROCKET, 16T WASHER LEFT CRANK ARM, ISIS TOE CLIP TOE STRAP FRAME PLUG FOR BRAKE ASSEMBLY SAFETY RELEASE CLIP END CAP FOR SEAT SLIDER HUB SHELL PLASTIC COVER NEWER THAN SER. # DAY

8 REF # DESCRIPTION PART # Black Frame Silver Frame 68 SLEEVE, SEAT SLIDER PROTECTIVE STEP PLATE STAINLESS MACHINE SCREW M5X.08X12L SS SHROUD - RIGHT SHROUD - LEFT MACHINE SCREW M4X.7X10L SS EMERGENCY BRAKE LEVER EMERGENCY BRAKE BUSHING EMERGENCY BRAKE PIVOT PIN EMERGENCY BRAKE E-CLIP RUBBER FRAME GUARD IC PRO/ELITE MANUAL KIT N/A NEWER THAN SER. # DAY OPTIONAL ACCESSORIES- NOT WARRANTY ENTITLED PARTS DESCRIPTION EXTRA TALL SEAT POST (6" TALLER) w/sleeves EXTRA TALL HANDLEBAR (6" TALLER) w/sleeves TRIPLE LINK PEDAL SYSTEM CHAINGUARD WARNING STICKER SHEET OF 12 PLASTIC SHIM SHEET OF 12 PART #

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