Specially Designed for Maximum Speeds and Feed Rates
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2 Specially Designed for Maximum Speeds and Feed Rates VARIABLE INDEX, DUAL HELIX AVAILABLE IN 4 AND 5 FLUTE DESIGNS In aerospace engineering, the maximum dynamic pressure or max Q, is the point at which aerodynamic stress on a vehicle in atmospheric flight is maximized. It is an important factor as it determines the flight envelope (or productivity) of a vehicle. The MaxQ end mills from LMT Onsrud will allow you to maximize your classic milling techniques in demanding applications across a broad range of materials. Providing the versatility for slot milling to high speed machining, MaxQ can achieve unmatched material removal rates. From pocketing to profiling MaxQ delivers the maximum in productivity. Machines high strength alloys as easily as it machines steel Broad technique range from slotting to profiling Optimized 4 & 5 flute geometry for maximum feed rates Full radial engagement up to 1 times diameter deep ENDURASpeed coating for maximum heat resistance Unmatched material removal rates TAKE ADVANTAGE OF THE INNOVATIVE DESIGN VERSATILITY FROM SLOTTING TO PROFILING TO POCKETING The MaxQ Series can handle them all. UNMATCHED MATERIAL REMOVAL RATES The MaxQ features reimagined geometry that maximizes MRR. ENDURASPEED COATING PROVIDES MAXIMUM HEAT RESISTANCE Decrease edgewear and increase tool life with ENDURASpeed.
3 4 FLUTE PRODUCT OFFERING 5 FLUTE PRODUCT OFFERING EDP# EDP# W/ WELDON FLAT CUTTING SHANK LOC OVERALL LENGTH NUMBER OF FLUTES EXTENDED REACH NECK CORNER RADIUS EDP# EDP# W/ WELDON FLAT CUTTING SHANK LOC OVERALL LENGTH NUMBER OF FLUTES EXTENDED REACH NECK CORNER RADIUS MXQ MXQ W 1/8 1/8 1/4 2 4 Square MXQ MXQ W 1/8 1/8 1/ MXQ MXQ W 1/8 1/8 1/2 2 4 Square MXQ MXQ W 1/8 1/8 1/ MXQ MXQ W 3/16 3/16 5/ Square MXQ MXQ W 3/16 3/16 5/ MXQ MXQ W 3/16 3/16 9/16 2 1/2 4 Square MXQ MXQ W 3/16 3/16 9/16 2 1/ MXQ MXQ W 1/4 1/4 3/8 2 1/2 4 Square MXQ MXQ W 1/4 1/4 3/8 2 1/ MXQ MXQ W 1/4 1/4 3/8 2 1/ MXQ MXQ W 1/4 1/4 3/4 2 1/2 4 Square MXQ MXQ W 1/4 1/4 3/4 2 1/ MXQ MXQ W 1/4 1/4 3/4 2 1/ MXQ MXQ W 1/4 1/4 3/ / MXQ MXQ W 1/4 1/4 3/ / MXQ MXQ W 5/16 5/16 7/ Square MXQ MXQ W 5/16 5/16 7/ MXQ MXQ W 5/16 5/ Square MXQ MXQ W 5/16 5/ MXQ MXQ W 3/8 3/8 1/2 2 1/2 4 Square MXQ MXQ W 3/8 3/8 1/2 2 1/ MXQ MXQ W 3/8 3/8 1/2 2 1/ MXQ MXQ W 3/8 3/8 1 1/8 3 4 Square MXQ MXQ W 3/8 3/8 1 1/ MXQ MXQ W 3/8 3/8 1 1/ MXQ MXQ W 3/8 3/8 1/2 3 1/ / MXQ MXQ W 3/8 3/8 1/2 3 1/ / MXQ MXQ W 1/2 1/2 5/8 2 1/2 4 Square MXQ MXQ W 1/2 1/2 5/8 2 1/ MXQ MXQ W 1/2 1/2 5/8 2 1/ MXQ MXQ W 1/2 1/2 1 1/4 3 4 Square MXQ MXQ W 1/2 1/2 1 1/ MXQ MXQ W 1/2 1/2 1 1/ MXQ MXQ W 1/2 1/2 5/ / Square MXQ MXQ W 1/2 1/2 5/ / MXQ MXQ W 1/2 1/2 5/ / MXQ MXQ W 5/8 5/8 3/4 3 4 Square MXQ MXQ W 5/8 5/8 3/ MXQ MXQ W 5/8 5/8 1 3/8 3 1/2 4 Square MXQ MXQ W 5/8 5/8 1 3/8 3 1/ MXQ MXQ W 3/4 3/4 1 1/8 3 4 Square MXQ MXQ W 3/4 3/4 1 1/ MXQ MXQ W 3/4 3/4 1 1/ MXQ MXQ W 3/4 3/4 1 1/ MXQ MXQ W 3/4 3/4 1 5/8 4 4 Square MXQ MXQ W 3/4 3/4 1 5/ MXQ MXQ W 3/4 3/4 1 5/ MXQ MXQ W 3/4 3/4 1 5/ MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W / MXQ MXQ W / MXQ MXQ W MXQ MXQ W MXQ MXQ W MXQ MXQ W MXQ MXQ W 1/2 1/2 5/8 2 1/2 5 Square MXQ MXQ W 1/2 1/2 5/8 2 1/ MXQ MXQ W 1/2 1/2 5/8 2 1/ MXQ MXQ W 1/2 1/2 1 1/4 3 5 Square MXQ MXQ W 1/2 1/2 1 1/ MXQ MXQ W 1/2 1/2 1 1/ MXQ MXQ W 1/2 1/2 5/ / Square MXQ MXQ W 1/2 1/2 5/ / MXQ MXQ W 1/2 1/2 5/ / MXQ MXQ W 3/4 3/4 1 1/8 3 5 Square MXQ MXQ W 3/4 3/4 1 1/ MXQ MXQ W 3/4 3/4 1 1/ MXQ MXQ W 3/4 3/4 1 1/ MXQ MXQ W 3/4 3/4 1 1/ MXQ MXQ W 3/4 3/4 1 5/8 4 5 Square MXQ MXQ W 3/4 3/4 1 5/ MXQ MXQ W 3/4 3/4 1 5/ MXQ MXQ W 3/4 3/4 1 5/ MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W 3/4 3/4 1 1/ / MXQ MXQ W / MXQ MXQ W / MXQ MXQ W / MXQ MXQ W / MXQ MXQ W / MXQ MXQ W MXQ MXQ W MXQ MXQ W MXQ MXQ W MXQ MXQ W / / MXQ MXQ W / / MXQ MXQ W / / MXQ MXQ W / / MXQ MXQ W / / MXQ MXQ W / / MACHINING FORMULAS RPM (3.82 x SFM)/tool dia. SFM RPM x.262 X tool dia. FEED RATE (in/min) chipload x # flutes x RPM MATERIAL REMOVAL RATE (in 3 /min) Feed Rate x Adoc x Rdoc
4 4 Flute Speed and Feed Chart Carbon Steel 10XX, 11XX 12XX, 15XX MATERIAL / GRADE Alloy Steel 13XX, 40XX, 41XX, 43XX 44XX, 46XX, 47XX, 48XX Mold & Die Steel A2, D2, H13 O1, P20, S7 Tool Steel A2, D2, H11, M1 O1, S7 Austenitic Stainless 301, 302, 303, 304/304L/304H, 316/316L, 317L, 321/321H, 347/347H, Nitronic, 309/309S, 310/310S/310H, 330 Martensitic Stainless 403, 405, 409, 410/410S/410HT, 416/416HT, 420, 422, 430, 440C Precipitation Stainless 13-8 PH, 15-5 PH, 15-7 PH 17-4 PH, 17-7 PH, S143 Cast Iron Grey 20A, 25A, 30A, 35A, 40A, 45A, 50A Cast Ductile / Nodular 40010, , , Cobalt Base Haynes 21, 25, L-605, Mar-M302, NASA Co-W-Re Stellite, Ultimet Iron Base A-286, Discaloy Incoloy , Multimet Nickel Base Hastelloy, Haynes 242, Inconel 600, 625, 718, Invar, Kovar, Monel, Nimonic, Rene 41, 77, 95, Udimet, Waspaloy Titanium Beta 21S, Titanium Aluminide 6Al-4V, Ti Commercially Pure, 5553 ISO GRADE P M K S SFM HARDNESS MACHINABILITY CHIP LOAD PER TOOTH (INCHES) APPLICATION RATING < 32RC > 32RC 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/ / Slotting to 100% Heavy Profile 33% Semi Finishing 10% Finishing Slotting Heavy Profile 33% to 65% Semi Finishing 10% Finishing Slotting Heavy Profile 33% Semi Finishing 10% Finishing Slotting Heavy Profile 33% Semi Finishing 15% Finishing 3% Slotting Heavy Profile 33% to 65% Semi Finishing 10% Finishing Heavy Profile 33% to 75% Heavy Profile 33% to 45% Heavy Profile 33% to 70% Semi Finishing 10% Finishing Heavy Profile 33% to 60% Semi Finishing 10% Finishing Slotting Heavy Profile 33% Semi Finishing 10% Finishing Heavy Profile 33% Semi Finishing 10% Finishing Heavy Profile 33% Semi Finishing 10% Finishing Heavy Profile 33% Semi Finishing 10% Finishing
5 5 Flute Speed and Feed Chart Carbon Steel 10XX, 11XX 12XX, 15XX MATERIAL / GRADE Alloy Steel 13XX, 40XX, 41XX, 43XX 44XX, 46XX, 47XX, 48XX Mold & Die Steel A2, D2, H13 O1, P20, S7 Tool Steel A2, D2, H11, M1 O1, S7 Austenitic Stainless 301, 302, 303, 304/304L/304H, 316/316L, 317L, 321/321H, 347/347H, Nitronic, 309/309S, 310/310S/310H, 330 Martensitic Stainless 403, 405, 409, 410/410S/410HT, 416/416HT, 420, 422, 430, 440C Precipitation Stainless 13-8 PH, 15-5 PH, 15-7 PH 17-4 PH, 17-7 PH S143 Cast Iron Grey 20A, 25A, 30A, 35A, 40A, 45A, 50A Cast Ductile / Nodular 40010, , , Cobalt Base Haynes 21, 25, L-605, Mar-M302, NASA Co-W-Re Stellite, Ultimet Iron Base A-286, Discaloy Incoloy , Multimet Nickel Base Hastelloy, Haynes 242, Inconel 600, 625, 718, Invar, Kovar, Monel, Nimonic, Rene 41, 77, 95, Udimet, Waspaloy Titanium Beta 21S, Titanium Aluminide 6Al-4V, Ti Commercially Pure, 5553 ISO GRADE P M K S SFM HARDNESS CHIP LOAD PER TOOTH (INCHES) MACHINABILITY APPLICATION RATING < 32RC > 32RC 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/ / Heavy Profile 33% to 100% Semi Finishing 10% Finishing Heavy Profile 33% to 65% Semi Finishing 10% Finishing Heavy Profile 33% Semi Finishing 10% Finishing Slotting Heavy Profile 33% Semi Finishing 15% Finishing 3% Slotting Heavy Profile 33% to 65% Semi Finishing 10% Finishing Heavy Profile 33% to 75% Heavy Profile 33% to 45% Heavy Profile 33% to 70% Semi Finishing 10% Finishing Heavy Profile 33% to 60% Semi Finishing 10% Finishing Slotting Heavy Profile 33% Semi Finishing 10% Finishing Heavy Profile 33% Semi Finishing 10% Finishing Slotting Heavy Profile 33% Semi Finishing 10% Finishing Heavy Profile 33% Semi Finishing 10% Finishing
6 TECHNICAL REFERENCE STANDARD END MILL SERIES Slotting ADoC x End Mill Ø REDUCE FEED RATE WHEN END MILL IS PROJECTING FROM THE TOOL HOLDER Heavy Profiling Milling RDoC 33% of the End Mill Ø, ADoC up to 1.5 x End Mill Ø Semi Finishing Profile Milling RDoC 10% of the End Mill Ø, ADoC up to 2.0 x End Mill Ø Finishing RDoC 5% of the End Mill Ø, ADoC up to 2.5 x End Mill Ø NECKED END MILL SERIES Slotting ADoC x End Mill Ø Heavy Profiling Milling RDoC 33% of the End Mill Ø, ADoC up to 0.5 x End Mill Ø Semi Finishing Profile Milling RDoC 10% of the End Mill Ø, ADoC up to 0.75 x End Mill Ø Finishing RDoC 5% of the End Mill Ø, ADoC up to 1.0 x End Mill Ø RECOMMENDED RAMPING ANGLES Traditional Maximum 3 Helical Interpolation 1-2 PROJECTION LENGTH REDUCE SPEEDS & FEEDS < 2.5 X Ø 0% 2.5 X Ø 15% 3 X Ø 20% 4 X Ø 55% 5 X Ø 65% 6 X Ø 75% Success Story: Aircraft Structural Part APPLICATION Machining of an aircraft structural component made of special titanium-grade material. Competitive end mills only last 30 minutes in cut. SOLUTION COMPARISON MATERIAL REMOVAL RATE EDGE WEAR OVER DISTANCE CUT TOOL LIFE Implement the 3/4" diameter, 4 flute, MaxQ end mill to increase tool life. BENEFIT The MaxQ end mill increased tool life by 4 times, from 30 minutes to 120 minutes, while increasing feed rates by 30%. IN 3 /MIN A B C EDGE WEAR (INCHES) A LINEAR INCHES B C LINEAR INCHES A B C " When faced with a new challenging material for an aerospace component, MaxQ maximized our ROI with over 4 times the tool life."
7 TAKE IT ON For More Information Visit ONSRUD.COM/MAXQ
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