E-116 Assembly Guide

Transcription

1 E-116 Assembly Guide

2 Table of Contents Overview of the assembly Cable housing installation Front brake installation Rear brake installation Seatpost installation Saddle adjustment For the warranty to be valid, the bicycle must be fully assembled by an authorized Argon 18 dealer. High end components, particularly carbon parts, need extra care when assembled. Those components must be installed using a torque wrench to make sure every bolts are at the right torque setting to prevent damage.

3 Overview of the assembly 1. Cable housing installation (IMPORTANT NOTICE: DON T INSTALL THE BB BEFORE THE CABLE HOUS- ING INSTALLATION) 2. Front brake installation 3. Rear brake installation 4. Seatpost installation 5. Saddle adjustment

4 1. Cable housing installation 3 1. Install the rear derailleur cable housing starting at the drive side s drop-out 2. Install the front derailleur cable housing starting under the bottom bracket shell 3. Install the rear brake cable housing starting under the bottom bracket shell See the table below for the cable housing length suggested Suggested lengths of the cable housing housing/size XS S M L Front brake 58cm 60cm 62cm 64cm Rear brake 136cm 138cm 140cm 142cm 2 1 Front derailleur 140cm 142cm 144cm 146cm Rear derailleur 198cm 200cm 202cm 204cm

5 2. Front brake installation 1. Install the brake as shown in the diagram the short end of the spring should be positioned in the notch of the spring tensioner 13b - Install the spring 13c in the middle hole of the fork insert - It is important not to mix the springs of the front and rear brakes - Respect the color code: the spring must be installed on the pivot of the same color 3h GREASE 13a 13e - You can configure the brake pads spacing with 1mm 13g, 2mm 13f or no spacers behind the brake pads depending of the rim width you are using GREASE 13c 13d 13i 13h 8Nm 8Nm

6 3. Rear brake installation GREASE 3j 1. Remove the brake arm stopper 2. Install the brake as shown in the diagram 3j 3i - Install the spring 12c in the middle hole of the fork insert 12c 12d 3. Install the brake arm stopper 3j and adjust the set screw 12i on the brake arm 12a to avoid any contact between brake components and chain ring 12i - It is important not to mix the springs of the front and rear brakes 12b 8Nm 12e 12a 12 j 12h 8Nm - Respect the color code: the spring must be installed on the pivot of the same color - You can configure the brake pads spacing with 1mm 12g, 2mm 12f or no spacers behind the brake pads depending of the rim width you are using - A hex key supplied with the frame allows to adjust easily the brake when the crankset is in place hex key

7 3. Rear brake installation 1. Finalize the installation of the brake by placing the cover of the bottom bracket 3f as shown in diagram 3f 2Nm 2Nm

8 4. Seatpost installation CARBON FIBER ASSEMBLY GEL 6a 1. Peel off the plastic of the doublesided tape located at the back of the seat clamp thread 4b 2. Place the seat clamp thread inside the frame 4b 4a 3. Insert the seatpost 6a on which some carbon fiber assembly gel has been applied 4b 4. Position the seatpost at the desired height and insert the seat clamp wedge 4a GREASE 5. Tighten the set screw 4c 8-10 Nm 4c

9 5. Saddle adjustment 1. Install the saddle on the rocker and lightly tighten the rail clamp using a ball end hex key 6g 6e 6b 8Nm 6e 2. Tighten the upper screw 6b of the rocker clamp by keeping a space of 2 to 3 mm between the aluminum and carbon parts 2-3 mm gap 6f 5Nm 6g 8Nm 3. Adjust the angle of the saddle and tighten the lower screw of the rocker clamp 6c 6d 6c 4. Adjust the saddle offset and finalize the tightening of the rail clamp 6d 6a

10 # Frameset parts Supplier Description 1 E-116 frame AR-TT04-12K 2 E-116 fork AR-TT04-FK-12K # Parts installed on the frame Quantity 3a Rear Derailleur Hanger and screws 1 3b Front Derailleur Hanger and screws 1 3c Rear drop out insert and screws 1 3d Rear axle adjustment screws and spring 2 3e Screws for water bottle cage 2 3f BB plastic cap and screws 1 3g Di2 battery mount screws 2 3h Front brake pivot 1 black + 1 silver 3i Rear brake pivot 1 black + 1 silver 3j Brake arm stopper 1 # Seat clamp kit Quantity 4a Seat clamp wedge 1 4b Seat Clamp Thread 1 4c Set Screw 1 # Di2 configuration specific parts Quantity 5a Di2 plug 2 5b Di2 Hole Filler (no Di2) 2 5c Di2 Top tube grommet 1 5d Top tube grommet (no Di2) 1 # Also included with the frameset shipped separately 12 TKB-77 Rear brake including the following parts Quantity 12a Brake arms 1 left + 1 right 12b 125deg. cable pipe 1 12c Springs 1 black + 1 silver 12d Spring tensioner 2 12e Brake pad P for alloy rim 2 12f 2mm conical spacers 2 12g 1mm conical spacers 2 12h Pivots bolts 2 12i Set screw 1 12j Flat washer 2 13 TKB-78* front brake including the following parts Quantity 13a Brake arms 1 left + 1 right 13b 110deg. Adjustable cable pipe 1 13c Springs 1 black + 1 silver 13d Spring tensioner 2 13e Brake pad P for alloy rim 2 13f 2mm conical spacers 2 13g 1mm conical spacers 2 13h Pivots bolts 2 13i Flat washer 2 # Seat post with the following parts assembled Quantity 6a ASP-7000 carbon seatpost 1 6b Upper rocker clamp M6 screw 1 6c Lower rocker clamp M6 screw 1 6d M5 screws 2 6e Rail top clamp 1 6f Rocker clamp 1 6g Rocker 1 # Additional tools Quantity 7 4mm allen key for brake adjustment 1 # Also included with the frameset Supplier Description shipped separately 8 Brake levers x2 9 Headset IS-2 6.5mm + 3D 10 3D Headset tool 11 Compressor TH Compressor, with FSA alloy top cap *TKB-95 (UK, Australia)

11 3a 3c 3b 5a 5b 5c 5d 3d 4a 4b 4c 3e 3g 3j 8 3h 3i 6a 7 6b 6c 3f d 6e 10 6f 6g

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