steel wire cable tray system accessories

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1 accessories Marco Cable Management has further enhanced its reputation, by the continued growth in innovative products and supportive accessories. Marco has also invested heavily in new state of the art equipment to enhance its position as the largest UK manufacturer of Steel Wire Cable Tray solutions. Additionally, we have also invested in a 25,000 sq ft dedicated distribution site for the Steel Wire Cable Tray range. The Steel Wire Cable Tray accessories have been further expanded to include a new range of fast fix designs. These enable a reduced installation time on-site. These additions allow Marco to offer a full range of accessories for every Steel Wire Cable Tray installation requirement. The Marco Fast Fix Universal Strut Clip allows the tray to be fastened to strut both quickly and easily, whilst maintaining a sturdy support. Supplied in packs of 50, the Strut Clip is made secure with one turn of a screwdriver and can be utilised in both new build and re-fit schemes, where strut channel is specified. Made from sprung steel, the Strut Clip has a chromium-free Geomet finish. STANDARDS - Marco Steel Wire Cable Tray conforms to the following standards: BSEN 61537:2007, IEC

2 new product steel wire cable tray system accessories Marco s New Fast Fix Side Coupler (MCSSC) Marco s Steel Wire Cable Tray accessories include the new Fast Fix Side Coupler, enabling two lengths of Steel Wire Cable Tray to be coupled together and secured within seconds. Therefore reducing installation time on-site whilst meeting and exceeding earth continuity requirements to standard EN The innovative design allows the Marco Fast Fix Side Coupler to be installed from inside the Steel Wire Cable Tray, allowing for ease of installation within confined areas. Supplied in packs of 50, the new Fast Fix Side Coupler is made secure with one turn of a screwdriver and can be utilised with both 55mm and 106mm depth side walls. Made from sprung steel, it has a chromium-free Geomet finish, and is suitable for both internal and external environments, as well as Data Centre applications. key features Quick and easy to install, saving time on installation With one turn of a screw driver, Marco s new Fast Fix Side Coupler is locked into place Innovative design allows for installation from inside the Steel Wire Cable Tray, making the coupler ideal for use within confined spaces Chromium-free Geomet finish. Suitable for both internal and external environments, as well as Data Centre applications Meets and exceeds EN standard for electrical continuity Designed to fit Marco 55mm depth side walls (up to and including 300mm wide trays) and 106mm depth side walls (100mm to 200mm wide trays only). For all other sizes the MCQC is required. Highly Commended Innovative Commercial Product of the Year web: 79

3 accessories MCL MCD MCSSC MCQC MCFUSC MCQLL MCQLS MCDOP MCDJB 80

4 accessories MCCL MCSH max safe working load (kg): 100 MCFCP conduit hole diameters 20 & 25mm conduit hole diameters 22, 25 & 32mm max safe working load (kg): 100 MCFCP3 MCQFR MCAMP MCMFP MCUSB FINISHES: Pre-Galvanised-PG, Geomet -GT and Electro-Zinc-EZ web: 81

5 accessories MCCS MCCM MCM620NW MCET16 MCSP max safe working load (kg): 100 will take M6/M8 threaded rod max safe working load (kg): 100 will take M6/M8 threaded rod MCSP90 MCSB68 MCSB

6 accessories max safe working load (kg): 30 MCSB50 max safe working load (kg): 30 MCSB100 max safe working load (kg): 30 MCSB150 max safe working load (kg): 20 MCB35 MCTS35 max safe working load (kg): 150 MCFFB 215mm MCCSB RANGE MCWFB RANGE MCCFB RANGE RANGE MCWB RANGE web: 83

7 accessories CODE DESCRIPTION TRAY WIDTH (mm) FINISH MCL100 Steel Wire Cable Tray lid - 2m long 100 PG 1 MCL150 Steel Wire Cable Tray lid - 2m long 150 PG 1 MCL200 Steel Wire Cable Tray lid - 2m long 200 PG 1 MCL300 Steel Wire Cable Tray lid - 2m long 300 PG 1 MCL400 Steel Wire Cable Tray lid - 2m long 400 PG 1 MCL450 Steel Wire Cable Tray lid - 2m long 450 PG 1 MCL500 Steel Wire Cable Tray lid - 2m long 500 PG 1 MCL600 Steel Wire Cable Tray lid - 2m long 600 PG 1 CODE DESCRIPTION SIZE (mm x m) FINISH QTY MCD30 Steel Wire Cable Tray divider 30 x 3 PG 1 MCD55 Steel Wire Cable Tray divider 55 x 3 PG 1 MCD106 Steel Wire Cable Tray divider 106 x 3 PG 1 CODE DESCRIPTION SIZE (mm x m) FINISH QTY MCSSC Fast fix side coupler (to fit MC MC55300) NA GT 50 MCQC QTY Quick coupler (each bag supplied with tool. Also available separately upon request) NA EZ GT 50 MCFUSC Fast fix universal strut clip NA GT 50 MCQLS MCQLL Quick lock small (for trays from 100mm to 200mm) NA EZ 25 Quick lock large (for trays from 300mm to 600mm) NA EZ 25 MCDOP Drop out plate NA PG 1 MCDJB Divider joining bracket NA EZ 50 CODE DESCRIPTION FINISH QTY MCCL Clamp large - hole diameter 6.5mm EZ GT 50 MCSH Suspension hanger - hole diameter 10.2mm EZ GT 25 MCFCP Flexible conduit plate (not suitable for 75mm deep range) EZ GT 1 MCFCP3 Flexible conduit plate 32mm PG 1 MCQFR Quick fix riser EZ 1 MCAMP Wall bracket/acc mounting plate PG 1 MCMFP Multi fix plate PG 1 MCUSB Universal support bracket PG 1 Nut, bolt and clamp assembly EZ GT 50 Nut, bolt and clamp assembly EZ GT 50 MCCS Clamp small EZ GT 100 MCCM Clamp medium EZ GT 100 MCM620NW M6 x 20 screw, nut and washer EZ GT 100 MCET16 Earth terminal COPPER 10 MCSP Splice plate PG GT 10 MCSP90 Splice plate with 90 degree bend PG GT 10 MCSB68 Suspension bracket for 6 and 8mm threaded rod EZ / PG 2 MCSB1012 Suspension bracket for 10 and 12mm threaded rod EZ / PG 2 MCSB50 Suspension bracket for MC3050 and MC5550 PG 1 MCSB100 Suspension bracket for MC30100 and MC55100 PG 1 MCSB150 Suspension bracket for MC30150 and MC55150 PG 1 MCB35 Bracket for MC3050 and MC5550 PG 1 MCTS35 Tray support bracket for MC3050 and MC5550 PG 1 MCFFB Fast fix floor bracket PG 10 MCTAG Available in various colours upvc 50 MCROP Wire cutters NA 1 MCTAG MCROP 84

8 accessories CODE DESCRIPTION LUGS FINISH QTY MCCSB100 Fast fix channel support bracket for 100mm wide tray, 200mm long 2 PG 1 MCCSB150 Fast fix channel support bracket for 150mm wide tray, 250mm long 2 PG 1 MCCSB200 Fast fix channel support bracket for 200mm wide tray, 300mm long 2 PG 1 MCCSB300 Fast fix channel support bracket for 300mm wide tray, 400mm long 4 PG 1 MCCSB400 Fast fix channel support bracket for 400mm wide tray, 500mm long 6 PG 1 MCCSB450 Fast fix channel support bracket for 450mm wide tray, 550mm long 8 PG 1 MCCSB500 Fast fix channel support bracket for 500mm wide tray, 600mm long 8 PG 1 MCCSB600 Fast fix channel support bracket for 600mm wide tray, 700mm long 10 PG 1 MCCSB1000 Fast fix channel support bracket for 1000mm wide tray, 1100mm long 10 PG 1 CODE DESCRIPTION TRAY WIDTH *LOAD (Kg) FINISH MCWFB100 Fast fix wall bracket PG 1 MCWFB150 Fast fix wall bracket PG 1 MCWFB200 Fast fix wall bracket PG 1 MCWFB300 Fast fix wall bracket PG 1 MCWFB400 Fast fix wall bracket PG 1 MCWFB450 Fast fix wall bracket PG 1 MCCFB100 Fast fix ceiling bracket PG 1 MCCFB150 Fast fix ceiling bracket PG 1 MCCFB200 Fast fix ceiling bracket PG 1 MCCFB300 Fast fix ceiling bracket PG 1 MCCFB400 Fast fix ceiling bracket PG 1 MCCFB450 Fast fix ceiling bracket PG Cantilever bracket PG Cantilever bracket PG Cantilever bracket PG Cantilever bracket PG Cantilever bracket PG 1 CODE DESCRIPTION TRAY ADDITIONAL WIDTH COMPONENTS FINISH QTY MCTS35 / or MCWB50 Wall/floor bracket 50 PG 1 MCB35 / MCM620NW MCWB100 Wall/floor bracket 100 MCCL / MCM620NW PG 1 MCWB150 Wall/floor bracket 150 MCCL / MCM620NW PG 1 MCWB200 Wall/floor bracket 200 MCCL / MCM620NW PG 1 MCWB300 Wall/floor bracket 300 MCCL / MCM620NW PG 1 MCWB400 Wall/floor bracket 400 MCCL x 2 / MCM620NW x 2 PG 1 MCWB450 Wall/floor bracket 450 MCCL x 2 / MCM620NW x 2 PG 1 MCWB500 Wall/floor bracket 500 MCCL x 2 / MCM620NW x 2 PG 1 MCWB600 Wall/floor bracket 600 MCCL x 2 / MCM620NW x 2 PG 1 QTY web: 85

9 MCFUSC Fast fix universal strut clip MCWFB Fast fix wall bracket MCQFR Quick fix riser and floor support MCWB Wall bracket Nut, bolt & clamp assembly MCFCP3 Flexible conduit plate 22, 25 & 32mm glands MCSH Suspension hanger MCFCP Flexible conduit plate 20 & 25mm glands Cantilever bracket. Other widths available MCAMP Accessory mounting plate. Not suitable for 30mm tray MCDOP Drop out plate MCSP Splice plate MCCL 2 MCCL large clamps with MCM620NW hex screw & flanged nut MCSB100 Suspension bracket for MC30100 & MC MCSB50 & MCSB150 also available

10 MCAMP Wall bracket-use with MC5550 tray MCQC Quick coupler MCFFB Fast fix floor bracket MCWB Floor bracket MCCSB Fast fix support channel 23 MCQLL Quick lock large. For trays from mm MCCFB Fast fix ceiling bracket MCSB68 & 1012 Suspension bracket, self locking MCB35 Bracket for MC3050 & MC5550 MCTS35 Tray support bracket for MC3050 & MC5550 MCQLS Quick lock small. For trays from mm MCSB50 Suspension bracket for MC3050 & MC MCSSC Fast fix side coupler Bends, T-Junctions and Crossovers Easily fabricated on-site using clamps and MCSP splice plates web: 87

11 fabrication guide Available in Electro-Zinc, Pre-Galvanised, Powder-Coated, Hot-Dip Galvanised and Electro-Zinc Plus. Marco Steel Wire Cable Tray is offered in three depths 30mm, 55mm and 106mm*. A wide range of fittings is available to join and support the Steel Wire Cable Tray. The following section is intended to be used as a guide to fabricating Steel Wire Cable Tray fittings on-site. REDUCERS TYPICAL FABRICATED REDUCER COMPONENTS WIRE CUTTING DIRECTIONS x2 x2 Example of MC MC55200 x 3 or x 2 plus MCSP x 50mm MC55300 and MC55100 MCSP x1 All bends can be easily fabricated on-site CORRECT INCORRECT 88 Please refer to BEAMA Best Practice Guide for additional installation instructions *75mm depth Steel Wire Cable Tray supplied to order.

12 fabrication guide - large radius bend NEW LARGE RADIUS BEND - QUICK FIT ASSEMBLY TRAY WIDTH 100mm 150mm 200mm 300mm 400mm 450mm 500mm 600mm SEGMENTS MCQLS MCQLL TRAY WIDTH (mm) FASTENING TYPE D SEGMENTS NEW LARGE RADIUS BEND 50 x 4 x x 2 MCSP x 50mm x 1 x x 2 MCSP x 50mm x 1 x x 2 x 2 MCSP x 50mm x 1 x2 x2 4 MC x 4 x 2 MCSP x 50mm x 1 x2 x x 6 x 2 MCSP x 50mm x 1 x2 x x 9 x x 11 x11 11 Alternate sections to be removed. Example of MC55200, x 2, x 2, MCSP x 50mm x 1 [to be cut to size on-site] STANDARDS - Marco Steel Wire Cable Tray conforms to the following standards: BSEN 61537:2007, IEC web: 89

13 fabrication guide - small radius bend TRAY WIDTH (mm) FASTENING TYPE MCNW620 MCCL x2 D SEGMENTS A D SEGMENTS B 50 x x MCCL x 2 MCM620NW x 1 x MCCL x 2 MCM620NW x 1 x1 1 2 MC MCCL x 2 MCM620NW x 1 x MCCL x 2 MCM620NW x 1 x MCCL x 2 MCM620NW x 1 x1 2 4 SEGMENTS 'B' SEGMENTS 'A' SEGMENTS 'B' 500 x 9 x x 11 x1 2 6 All bends can be easily fabricated on-site Example of MC55200, MCCL x 2, MCM620NW x 1 90

14 fabrication guide - right angle bend TRAY WIDTH (mm) FASTENING TYPE D SEGMENT 100 x x x x2 2 MC x x x2 2 SEGMENTS SEGMENTS WIRE CUTTING DIRECTIONS 600 x2 2 All bends can be easily fabricated on-site Example of MC55200, x 2 STANDARDS - Marco Steel Wire Cable Tray conforms to the following standards: BSEN 61537:2007, IEC web: 91

15 fabrication guide - radius tee-junction and crossovers TRAY WIDTH (mm) FASTENING TYPE D SEGMENTS SEGMENTS D A1 A2 B1 B2 100 x x 2 MCSP x 50mm x2 x x MC x SEGMENTS 'A1' SEGMENTS 'A2' SEGMENTS 'A1' 400 x x x 2 MCSP x 50mm x2 x SEGMENT 'B1' SEGMENT 'B2' 600 x 2 MCSP x 50mm x2 x WIRE CUTTING DIRECTIONS All bends can be easily fabricated on-site Example of MC55200, x 3 or x 2 plus, MCSP x 50mm STANDARDS - Marco Steel Wire Cable Tray conforms to the following standards: BSEN 61537:2007, IEC

16 fabrication guide - tee-junction with right angle and crossovers TRAY WIDTH (mm) FASTENING TYPE MCSP90 D SEGMENTS 100 MCSP90 x4 x MCSP90 x4 x MCSP90 x4 x MCSP90 x4 x2 2 MC55200 fixing a MC MCSP90 x4 x MCSP90 x4 x MCSP90 x4 x MCSP90 x4 x2 6 WIRE CUTTING DIRECTIONS All bends can be easily fabricated on-site Example of MC55200 fixing a MC55100: x 4 MCSP90 x 2 STANDARDS - Marco Steel Wire Cable Tray conforms to the following standards: BSEN 61537:2007, IEC web: 93

17 recommendations WALL SUPPORT BRACKET RECOMMENDATIONS REF NO DIMENSIONS FAST FIX WALL CANTILEVER (mm) BRACKET BRACKET WALL/FLOOR BRACKET MCAMP MCB35 MC x * MCWB50 - MC x 100 MCWFB MCWB100 / MCCSB MC x 150 MCWFB MCWB150 / MCCSB MC x 200 MCWFB MCWB200 / MCCSB MC x 300 MCWFB MCWB300 / MCCSB MC x 400 MCWFB MCWB400 / MCCSB MC x 450 MCWFB450 - MCWB450 / MCCSB MC x MCWB500 / MCCSB MC x * MCWB50 MC x 100 MCWFB MCWB100 / MCCSB MC x 150 MCWFB MCWB150 / MCCSB MC x 200 MCWFB MCWB200 / MCCSB MC x 300 MCWFB MCWB300 / MCCSB MC x 400 MCWFB MCWB400 / MCCSB MC x 450 MCWFB450 - MCWB450 / MCCSB MC x MCWB500 / MCCSB MC x MCWB600 / MCCSB MC x 100 MCWFB MCWB100 / MCCSB MC x 150 MCWFB MCWB150 / MCCSB MC x 200 MCWFB MCWB200 / MCCSB MC x 300 MCWFB MCWB300 / MCCSB MC x 400 MCWFB MCWB400 / MCCSB MC x 450 MCWFB450 - MCWB450 / MCCSB MC x MCWB500 / MCCSB MC x MCWB600 / MCCSB SUSPENSION BRACKET RECOMMENDATIONS REF NO DIMENSIONS (mm) SUPPORT CHANNEL STANDARD/FAST FIX MCSB68 MCSB1012 MCSH MCSB50 MCSB100 MCSB150 MC x MC x 100 MCCSB MC x 150 MCCSB MC x 200 MCCSB MC x 300 MCCSB MC x 400 MCCSB MC x 450 MCCSB MC x 500 MCCSB MC x MC x 100 MCCSB MC x 150 MCCSB MC x 200 MCCSB MC x 300 MCCSB MC x 400 MCCSB MC x 450 MCCSB MC x 500 MCCSB MC x 600 MCCSB MC x 100 MCCSB MC x 150 MCCSB MC x 200 MCCSB MC x 300 MCCSB MC x 400 MCCSB MC x 450 MCCSB MC x 500 MCCSB MC x 600 MCCSB Suspension brackets can be used effectively only up to a certain weight. For larger Steel Wire Cable Tray, support channels are recommended. * Due to a central wire running down the length of the tray a MCB35 is needed. **Due to a central wire running down the length of the tray, central suspension brackets would need to be staggered. 94

18 steel wire cable tray system finish applications RECOMMENDED COUPLER RECOMMENDATIONS REF NO DIMENSIONS (mm) MC3050 MC30100 MC30150 MC30200 MC30300 MC30400 MC30450 MC30500 MC5550 MC55100 MC55150 MC55200 MC55300 MC55400 MC55450 MC55500 MC55600 MC MC MC MC MC MC MC MC x x x x x x x x x x x x x x x x x x x x x x x x x 600 MCQC QUICK COUPLER SIDE BASE MCSSC COUPLER COUPLER SIDE BASE SIDE BASE This table is intended to be used as a guide only. For large volumes of cable, more support may be necessary. web: ELECTRO-ZINC STANDARDS BSEN 12329:2000 NOT RECOMMENDED POSSIBLE PRE-GALVANISED BSEN POWDER-COATED BSEN13438 HOT-DIPPED GALVANISED ELECTRO-ZINC+* BSEN ISO1461:2009 BSEN 12329:2000 INTERIOR INSTALLATION NON-CORROSIVE INTERIOR INSTALLATION CORROSIVE EXTERIOR INSTALLATION MODERATELY CORROSIVE EXTERIOR INSTALLATION SEVERELY CORROSIVE FOOD INDUSTRIES DATA CENTRES *Exterior installation for short period only, followed by interior installation in a dry atmosphere. Marco Hot-Dipped Galvanised Steel Wire Cable Tray is manufactured primarily to provide an effective protection against corrosion protection, and does not possess the same aesthetic surface as other finishes. Differences in colour and surface finish can occur as a direct result of the galvanising process, which has no detrimental affect to the quality of the anti-corrosion protection. For instances where aesthetics (colour or smoothness of the surface) play an important role in the installation, Marco recommends a Powder-Coated finish. STANDARDS - Marco Steel Wire Cable Tray conforms to the following standards: BSEN 61537, IEC

19 cable capacities TABLE SHOWING APPROXIMATE CABLE CAPACITIES OF ALL STEEL WIRE CABLE TRAYS USING A 50% FILL RATIO MC30 CABLE TRAY TOTAL FILL AREA (mm 2 ) NEC 50% RULE: ALLOWABLE FILL AREA (mm 2 ) APPROX CABLE CAPACITY UNDER NEC 50% RULE CAT 5e 4-pr UTP (4.9mm diam) CAT 6 4-pr UTP (6.5mm diam) CAT 6a 4-pr UTP (8.9mm diam) MC MC MC MC MC MC55 CABLE TRAY TOTAL FILL AREA (mm 2 ) NEC 50% RULE: ALLOWABLE FILL AREA (mm 2 ) APPROX CABLE CAPACITY UNDER NEC 50% RULE CAT 5e 4-pr UTP (4.9mm diam) CAT 6 4-pr UTP (6.5mm diam) CAT 6a 4-pr UTP (8.9mm diam) MC MC MC MC MC MC MC MC MC MC106 CABLE TRAY TOTAL FILL AREA (mm 2 ) NEC 50% RULE: ALLOWABLE FILL AREA (mm 2 ) APPROX CABLE CAPACITY UNDER NEC 50% RULE CAT 5e 4-pr UTP (4.9mm diam) CAT 6 4-pr UTP (6.5mm diam) CAT 6a 4-pr UTP (8.9mm diam) MC MC MC MC MC MC MC MC

steel wire cable tray system accessories

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