KlassikDrain Section K200/K300 ACO DRAIN. Introduction Pgs 1-13 Selecting the right product
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1 AO DRAIN Introduction Pgs - Selecting the right product KlassikDrain Pgs 4-, 54-6 General purpose trench drain Part - K00, K50 & Bricklslot KlassikDrain Pgs 4-5 General purpose trench drain Part - K00/K00 PowerDrain Pgs 6-95 Heavy duty trench drain Slab Solutions Pgs 96- Trenchdrainforconcreteslabs Design Serices & Support Pgs 4-59 AO DRAIN Note: This electronic ile is part of a larger 60 page Technical Handbook. Please contact AO at for a copy. AO DRAIN KlassikDrain Section K00/K00
2 KlassikDrain K00/ KS00 Key Dimensions inch 8 6 continuous slope Typical applications Parking lots & garages Shopping malls K00 is an 8 wide system with galvanized steel edge rail and wide choice of grates in different materials and slot styles up Load lass E (60 n) featuring either patented DrainLok or QuickLok boltless locking systems. KS00 is the same system, but the edge rail is grade 04 stainless steel. KS00 should be used where increased aesthetics are required, or where increased corrosion resistance is required. Pedestrian areas Light industrial areas ommercial areas Internal applications Selection criteria K00/KS00-8 wide general purpose system D Light industrial duty loads Product can be used wards LEED & EPA requirements Resistant many everyday chemicals. heck page 9 Multiple grate options meet legal requirements Multiple grate options meet design requirements Increased hydraulic capacity onstant depth and/or sloped depth 4 5
3 AO DRAIN KlassikDrain K00/ KS00 System layout Removable grates hannels Sloping Meter - sloping & constant depth 0.5% sloped in meter lengths and 40 depths which connect create 40 meter ( - ) continuously sloping run. Available with either galvanized or stainless steel edge rail. onstant depth are available in 5 depths. an be used create non-sloped runs, or inserted in sloped runs increase length. onstant depth Botm knockouts on all constant depths and 5, 0, 5, 0, 5, 0, 5, 40. Half meter Half meter onstant depth in 4 depths supplement meter. Side knockout and profiling enable side junction be created. Botm knockouts on all half meter. Available with either galvanized or stainless steel edge rail. Accessories 4 or 6 pipe (by others) for botm knockout Universal closing 4 /6 outlet endcap losing/4 or 6 outlet cap Fits all and manufactured from gray polypropylene complement edge rail. Guides aid cutting correct height. Wings clip cap on end of channel. 4 and 6 bell end provides connection Schedule 40 pipe. Seal using appropriate flexible sealant. Note: For depth -0, AO recommends removal of unused sections of bell end ensure adequate pavement material coverage. Installation device Installation device Fits molded recesses on body of channel. Provides height and joint alignment - a sliding clamp locks the two gether. Bolt rebar on either side of channel hold in place during concrete pour. Not reusable; it is lost within concrete haunch. atch basins Type 900 Type 90 In-line catch basin Two part in-line catch basin with 4, 6 and 8 drill-outs for pipe connection. Supplied with plastic trash bucket. Options include an in-line or side foul air trap. Available with either galvanized or stainless steel edge rail. Any channel can be connected in the catch basin by removing the end wall the correct height with a box cutter. ut-out guides provided for connection 00, 00, 00, 00 and 040. All cut-outs receive male channel ends. Series 600 Series 600 catch basin Two part catch basin; bases have 4, 6 and 8 drill-outs for pipe connections. Supplied with plastic trash bucket. Optional riser available for increased depth. ontact AO for non-polyethylene riser/bases. Available with either galvanized or stainless steel edge rail. 6 Any channel can be connected catch basin by removing end/side wall correct height. ut-outs guide connection 00, 00, 00, 00 and 040. All cut-outs receive male channel ends. Blanking kit end rail available sp concrete ingress during final pour. 9
4 AO DRAIN KlassikDrain K00/ KS00 Product dimensions Meter Half meter Outlet flow rates 9.7" ( meter) losing/4 or 6 outlet cap 8.86 (5mm) 6.7 (45mm) 6.0 (60mm).68 (68mm) 9.9 (5mm) 0.4 (60mm) 7.87 (00mm) 7.87 (00mm) 5.75 (400mm) 9.69" (0.5 meter) B A 0.8 (75mm).80 (5mm) 4.76 (75mm) 6.7 (45mm) Outlet hannels Size (Sch 40) Invert GPM FS A K00-4 round A K40-4 round B K00-6 round B K40-6 round K00-4 round K40-4 round D K0-6 round D K40-6 round atch basins K-90G/S K-6G/S K-6G/S Outlet Size (Sch 40) Invert GPM FS Invert GPM FS Invert GPM a 4 round b 4 round c 4 round d 6 round e 4 round f 4 round g 6 round h 4 round i 6 round j 4 round k 6 round l 8 round m 6 round n 4 round o 4 round FS 0.0" (5mm) Note: These are pipe flow rates at specified outlet, NOT channel flow rates. atch basin flow rates without trash bucket - using trash bucket reduces flow. 6.54" (40mm) max D Bell end fit 4" or 6 Sch. 40 pipe.5" (mm) Installation device. (54m).89 (48mm) 8. (46mm) K-6G/S catch basin 9.69 (500mm) 7.64 (956mm).86 (5mm).67 (576mm) 5.75 (400mm).8 (00mm) K-90G/S In-line catch basin 9.69 (500mm) 9.9 (5mm).67 (576mm) 7.87 (00mm).8 (84mm) 5.9 (404-mm) K-6G/S catch basin 9.69 (500mm).86 (5mm).67 (576mm).8 (00mm) 49.6 (6mm).00 (05mm) 5.75 (400mm) 7 8
5 AO DRAIN KlassikDrain K00/ KS00 K00/KS00 Parts table Part No. Invert Depth Overall Depth Vol Wgt 40 K00 KS00 Inches mm Inches mm Gal lbs female male female male female male female male K-00 onstant depth channel (m) K- Sloped channel (m) K- Sloped channel (m) K- Sloped channel (m) K-4 Sloped channel (m) K-5 Sloped channel (m) K-6 Sloped channel (m) K-7 Sloped channel (m) K-8 Sloped channel (m) K-9 Sloped channel (m) K-0 Sloped channel (m) K-00 onstant depth channel (m) K-00 onstant depth channel (0.5m) K- Sloped channel (m) K- Sloped channel (m) K- Sloped channel (m) K-4 Sloped channel (m) K-5 Sloped channel (m) K-6 Sloped channel (m) K-7 Sloped channel (m) K-8 Sloped channel (m) K-9 Sloped channel (m) K-0 Sloped channel (m) K-00 onstant depth channel (m) K-00 onstant depth channel (0.5m) K- Sloped channel (m) K- Sloped channel (m) K- Sloped channel (m) K-4 Sloped channel (m) K-5 Sloped channel (m) K-6 Sloped channel (m) K-7 Sloped channel (m) K-8 Sloped channel (m) K-9 Sloped channel (m) K-0 Sloped channel (m) K-00 onstant depth channel (m) K-00 onstant depth channel (0.5m) K- Sloped channel (m) K- Sloped channel (m) K- Sloped channel (m) K-4 Sloped channel (m) K-5 Sloped channel (m) K-6 Sloped channel (m) K-7 Sloped channel (m) K-8 Sloped channel (m) K-9 Sloped channel (m) K-40 Sloped channel (m) K-040 onstant depth channel (m) K-040 onstant depth channel (0.5m) K Universal end/ 4 & 6 inlet/outlet cap Debris strainer for 4 botm knockout Installation device Grate removal ol QuickLok locking bar Notes:. K00 has a galvanized steel edge rail for general use. KS00 has a grade 04 stainless steel edge rail for use where increased aesthetics or corrosion resistance is required.. KlassikDrain is sold as channel only. hoose appropriate grate from pages Preformed 4 & 6 dia. drill-outs cast on underside of certain (00, 5, 0, 00, 00, 5, 0, 00, 00, 5, 0, 00, 00, 5, 40, 040, 040). 4. losing/outlet cap can be cut down suit all. 5. atch basin details on page Debris strainer details for 4 dia. outlet on page 0. Polymer concrete catch basins Polymer concrete catch basins are used either as stand alone area drains or more commonly as the outlet a trench run. They provide the highest hydraulic output and allow easy access pipe system for maintenance. Type 900 provides an in-line catch basin (same width and visually indistinguishable from the trench run) and the Series 600 is wide and provides greater a hydraulic output. K-Type 90 8 wide In-line catch basin QuickLok locking bar Series 600 grates - choice of grates match/complement channel with DrainLok or QuickLok boltless locking. See page 5-5. Type 900 grates - choice of grates match channel grates with DrainLok or QuickLok boltless locking. See page 4-4. QuickLok grates are supplied with removable QuickLok locking bar for easy access trash bucket and pipework. Top section - polymer concrete with integrally castin galvanized or stainless steel frame. Guides aid connection of male channel ends at #0, 0, 0 and 40 depths. Other can be connected by removing wall required height. Blanking end rail supplied with K-90 and blanking kit available for Series 600. See page 55. Trash bucket - plastic trash bucket designed collect debris washed from trench run. Supported in catch basin p avoid creation of a vacuum and reduction in outflow. K-6 uses deeper bucket with riser. Riser - a plastic riser, supplied with K-6, designed provide additional catch basin depth and hydraulic output. Guides enable cutting size at (50 mm) intervals - minimum and maximum height. Additional units can be used (a maximum of is recommended ensure snake access is maintained and for structural stability). ontact AO for non-polyethylene riser. Base - polyethylene bases with wide range of Schedule 40 4, 6 and 8 cut-outs for easy pipe connection. ut-outs on end and side allow connection of AO foul air trap. ontact AO for non-polyethylene bases. Parts table - K00 atch basins Part No. Volume Weight K00 KS00 Gallons* lbs K-90 in-line catch basin (0.5m) K-6 catch basin (0.5m) K-6 catch basin (0.5m) Series 600 optional riser Foul air trap - fits both 90 & 600 basins * Volume is up grate seat and without trash bucket. K-Series 600 wide catch basin (with riser) Foul air trap 4
6 KlassikDrain K00/ KS00 AO DRAIN Available K00/KS00 QuickLok grates Available K00/KS00 DrainLok grates Description B Part No. Length Slot Size inches (m) inches Load lass B - 8,000lbs - EN 4 Intake area sq. Wgt Description Light duty 48psi Length Slot Size inches (m) inches Load lass - 56,000lbs - EN 4 Longitudinal stainless Type 647D - stainless Type 648D - stainless Part No. lbs ommercial vehicle (.0m) x (0.5m) Type 605Q - galvanized (.0m) Type 606Q - galvanized (0.5m) Type 60Q - stainless* (.0m) Type 6Q - stainless* (0.5m) dia. Type 665D - stainless* (.0m) Type 666D - stainless* (0.5m) Decorative iron ommercial vehicle Type 68Q - iron * Grade 04 stainless steel 967psi Type 6D - galvanized (.0m) Type 6D - galvanized (0.5m) x. 5. Perforated steel x (0.5m) Mosaic iron 9.6 Type 679Q - iron * Grade 04 stainless steel 0.0 x (0.5m) Slotted iron E (0.5m) 0.47 x Load lass E - 5,000lbs - EN 4 Industrial,psi Longitudinal iron.4 Type 678Q - iron (0.5m).4 x Longitudinal iron Type 676D - iron lbs Mesh steel Load lass - 56,000lbs - EN 4 Type 660D - iron Wgt 967psi Grade 04 stainless steel Intake area sq. Slotted iron (0.5m).07 x Type 66Q - iron (0.5m) 0.9 x QuickLok - boltless locking system Wave iron Type 680D - iron (0.5m) 0.7 x Fit locking bar Locate locking bar in recesses, rotate and use hammer tap securely in place. Serrated ends grip in recess. DrainLok - boltless & barless locking system K00 use plastic safety clip hold in place. Fit grate To install grate, align QuickLok stud directly over locking bar. Load lass - 56,000lbs - EN 4 Grate removal Push down or stand on grate until it clicks in position. To remove first grate, insert grate removal ol in slots at end of grate, pull up sharply. Remaining grates can be removed by hand. To remove bar, insert screwdriver in hole at end of bar and lever back serrated end; rotate bar free. ommercial vehicle 967psi Steel Brickslot 00 Fit grate Position grate on channel, align anti-shunt detail with recess in rail. Key 4 Grate removal Push down or stand on grate until it clicks in position. To remove first grate, insert grate removal ol in slots at end of grate, pull up sharply. Remaining grates can be removed by hand. Locking mechanism ompliant with Americans with Disabilities Act of 990 Section (Page 40) ASME A Heel resistant less than 0. (8mm) (Page 40) Heel safe equal or less than 0.5 (6.5mm) (Page 40) Bicycle Safe compliant Australian Standard AS (Page 40) Anti-slip grates - BPN over 4 (Page 40) Type 64 - galvanized Type 64 - galvanized Type 64 - stainless* Type stainless* (.0m) 9.69 (0.5m) 9.4 x (.0m) 9.69 (0.5m) N/A NA N/A NA Steel Heel Resistant Brickslot 00 Type galvanized Type 67 - galvanized Type 67 - stainless* Type stainless* (.0m) 9.69 (0.5m) 9.7 (.0m) 9.69 (0.5m) * Grade 04 stainless steel. See page 58 for full details/access units. 4
7 KlassikDrain K00/ KS00 Key Dimensions 4 inch 0 continuous slope Typical applications Parking lots & garages Shopping malls K00 is a wide system with galvanized steel edge rail and wide choice of grates in different materials and slot styles up Load lass E (60 n) featuring either patented DrainLok or QuickLok boltless locking systems. KS00 is the same system, but the edge rail is grade 04 stainless steel. KS00 should be used where increased aesthetics are required, or where increased corrosion resistance is required. Pedestrian areas Light industrial areas ommercial areas Internal applications K00/KS00 - wide general purpose system Selection criteria D Light industrial duty loads Product can be used wards LEED & EPA requirements Resistant many everyday chemicals. heck page 9 Multiple grate options meet legal requirements Multiple grate options meet design requirements Maximum hydraulic capacity onstant depth and/or sloped depth 44 45
8 AO DRAIN KlassikDrain K00/ KS00 System layout Removable grates hannels Sloping Meter - sloping & constant depth 0.5% sloped in meter lengths and 40 depths which connect create 40 meter ( - ) continuously sloping run. Available with either galvanized or stainless steel edge rail. onstant depth are available in 5 depths. an be used create non-sloped runs, or inserted in sloped runs increase length. onstant depth Botm knockouts on all constant depths and 5, 0, 5, 0, 5, 0, 5, 40. Half meter Half meter onstant depth in 4 depths supplement meter. Side knockout and profiling enable side junction be created. Botm knockouts on all half meter. Available with either galvanized or stainless steel edge rail. Accessories 6 or 8 pipe (by others) for botm knockout Universal closing 6 /8 /0 outlet endcap losing/6, 8 or 0 outlet cap Fits all are manufactured from gray polypropylene complement edge rail. Guides aid cutting correct height. Wings clip cap on end of channel. 6, 8 and 0 bell end provides connection Schedule 40 pipe. Seal using appropriate flexible sealant. Note: For depth -0, AO recommends removal of unused sections of bell end ensure adequate pavement material coverage. Installation device Installation device Fits molded recesses on body of channel. Provides height and joint alignment - a sliding clamp locks the two gether. Bolt rebar on either side of channel hold in place during concrete pour. Not reusable; it is lost within concrete haunch. atch basin Type 900 Type 90/904 In-line catch basins Two part catch basin; bases have 4, 6 and 8 drill-outs for pipe connections. Supplied with plastic trash bucket. Optional riser available for increased depth. ontact AO for non-polyethylene riser/bases. Available with either galvanized or stainless steel edge rail. Any channel can be connected catch basin by removing end/side wall correct height. ut-outs guide connection 00, 00, 00, 00 and 040. All cut-outs receive male channel ends. Blanking end rail supplied sp concrete ingress during final pour
9 AO DRAIN KlassikDrain K00/ KS00 Product dimensions Meter 9.7" ( meter) 6.0 (60mm).80 (5mm) 0.67 (55mm).69 (68.mm).86 (5mm).8 (00mm) 4.7 (60mm).8 (00mm) 9.69 (500mm) Half meter 9.69" (0.5 meter) B A 4.76 (75mm) 6.7 (45mm) 8.70 (475mm) 0.67 (55mm) Outlet flow rates Outlet hannels Size (Sch 40) Invert GPM FS A K00-6 round A K40-6 round B K00-8 round B K40-8 round K00-6 round K40-6 round D K0-8 round D K40-8 round E K0-0 round E K40-0 round atch basins K-90G/S K-904G/S Outlet Size (Sch 40) Invert GPM FS Invert GPM FS a 4 round b 4 round c 4 round d 6 round e 4 round f 4 round g 6 round h 4 round i 6 round j 4 round k 6 round l 8 round m 6 round n 4 round o 4 round Note: These are pipe flow rates at specified outlet, NOT channel flow rates. atch basin flow rates without trash bucket - using trash bucket reduces flow. losing/6, 8 or 0 outlet cap 0.0 (5mm) 9.69 (500mm).86 (5mm).67 (576mm).8 (00mm) E D 0.47 (50mm) Bell end fit 6, 8 or 0 Sch. 40 pipes K-90G/S In-line catch basin 7.64 (956mm) 9.69 (500mm). (54mm).89 (48mm).7 (56mm) 9.69 (500mm).86 (5mm).67 (576mm).8 (00mm) 9.69 (500mm).5 (mm) Installation device K-904G/S In-line catch basin 49.6 (6mm).00 (05mm) 47 48
10 AO DRAIN KlassikDrain K00/ KS00 50 K00/KS00 Parts table Part No. Invert Depth Overall Depth Vol Wgt K00 KS00 Inches mm Inches mm Gal lbs female male female male female male female male K-00 onstant depth channel (m) K- Sloped channel (m) K- Sloped channel (m) K- Sloped channel (m) K-4 Sloped channel (m) K-5 Sloped channel (m) K-6 Sloped channel (m) K-7 Sloped channel (m) K-8 Sloped channel (m) K-9 Sloped channel (m) K-0 Sloped channel (m) K-00 onstant depth channel (m) K-00 onstant depth channel (0.5m) K- Sloped channel (m) K- Sloped channel (m) K- Sloped channel (m) K-4 Sloped channel (m) K-5 Sloped channel (m) K-6 Sloped channel (m) K-7 Sloped channel (m) K-8 Sloped channel (m) K-9 Sloped channel (m) K-0 Sloped channel (m) K-00 onstant depth channel (m) K-00 onstant depth channel (0.5m) K- Sloped channel (m) K- Sloped channel (m) K- Sloped channel (m) K-4 Sloped channel (m) K-5 Sloped channel (m) K-6 Sloped channel (m) K-7 Sloped channel (m) K-8 Sloped channel (m) K-9 Sloped channel (m) K-0 Sloped channel (m) K-00 onstant depth channel (m) K-00 onstant depth channel (0.5m) K- Sloped channel (m) K- Sloped channel (m) K- Sloped channel (m) K-4 Sloped channel (m) K-5 Sloped channel (m) K-6 Sloped channel (m) K-7 Sloped channel (m) K-8 Sloped channel (m) K-9 Sloped channel (m) K-40 Sloped channel (m) K-040 onstant depth channel (m) K-040 onstant depth channel (0.5m) K Universal end/6, 8 & 0 inlet/outlet cap Installation device Grate removal ol QuickLok locking bar Notes:. K00 has a galvanized steel edge rail for general use. KS00 has a grade 04 stainless steel edge rail for use where increased aesthetics or corrosion resistance is required.. KlassikDrain is sold as channel only. hoose appropriate grate from pages Preformed 6 & 8 dia. drill-outs cast on underside of certain (00, 5, 0, 00, 00, 5, 0, 00, 00, 5, 0, 00, 00, 5, 40, 040, 040). 4. losing/outlet cap can be cut down suit all. 5. atch basin details on page 5. Polymer concrete catch basins Polymer concrete catch basins are used either as stand alone area drains or more commonly as the outlet a trench run. They provide the highest hydraulic output and allow easy access the pipe system for maintenance. In-line Type 90 and 904 catch basins same width and visually indistinguishable from trench run. K-Type 90 wide In-line catch basin QuickLok locking bar Grates - choice of grates match/complement channel with DrainLok or QuickLok boltless locking. See page 5-5. QuickLok grates are supplied with removable QuickLok locking bar for easy access trash bucket and pipework. Top section - polymer concrete with integrally cast-in galvanized or stainless steel frame. Guides aid connection of male channel ends at #0, 0, 0 and 40 depths. Other can be connected by removing wall required height. Blanking end rail supplied. See page 55. Trash bucket - plastic trash bucket designed collect debris washed from trench run. Supported in catch basin p avoid creation of a vacuum and reduction in outflow. K-904 uses deeper bucket with riser. Riser - a plastic riser, supplied with K-904, designed provide additional catch basin depth and hydraulic output. Guides enable cutting size at (50mm) intervals - minimum and maximum height. Additional units can be used (a maximum of is recommended ensure snake access is maintained and for structural stability). ontact AO for non-polyethylene riser. Base - polyethylene bases with wide range of Schedule 40 4, 6 and 8 cut-outs for easy pipe connection. ut-outs on end and side allow connection of AO foul air trap. ontact AO for non-polyethylene bases. Parts table - K00 atch basins Part No. Volume Weight K00 KS00 Gallons* lbs K-90 in-line catch basin (0.5m) K-904 in-line catch basin (0.5m) Series 600 optional riser Foul air trap * Volume is up grate seat and without trash bucket. K-Type 904 wide In-line catch basin (with riser) QuickLok locking bar Foul air trap 5
11 KlassikDrain K00/ KS00 AO DRAIN Available K00/KS00 DrainLok grates Description A Part No. Length Slot Size inches (m) inches Load lass A -,050lbs - EN 4 Intake area sq. Available K00/KS00 QuickLok grates Description Wgt Pedestrian 58psi Length Slot Size inches (m) inches Load lass - 56,000lbs - EN 4 Longitudinal stainless Type 847D - stainless Type 848D - stainless Part No. lbs (.0m) x (0.5m).6 Load lass B - 8,000lbs - EN 4 Type 8D - galvanized (.0m) Type 8D - galvanized (0.5m) Type 865D - stainless* (.0m) Type 866D - stainless* (0.5m) Type 88Q - iron ommercial vehicle 0.5 dia Load lass - 56,000lbs - EN Light Duty 48psi 0.9 x (0.5m) Mosaic iron.6 Type 879Q - iron 0.0 x (0.5m) * Grade 04 stainless steel ommercial vehicle 967psi E Load lass E - 5,000lbs - EN 4 Industrial,psi Longitudinal iron Mesh steel Type 805D - galvanized (0.5m) Type 80D - stainless* (0.5m) 0.6 x Type 878Q - iron (0.5m) * Grade 04 stainless steel.0 x Slotted iron Type 860D - iron lbs Decorative iron Perforated steel Wgt 967psi Grade 04 stainless steel B Intake area sq. Slotted iron (0.5m) 0.47 x Type 86Q - iron (0.5m) 0.9 x Longitudinal iron Type 876D - iron (0.5m).97 x Wave iron Type 880D - iron (0.5m) 0.7 x QuickLok - boltless locking system Fit locking bar Locate locking bar in recesses, rotate and use hammer tap securely in place. Serrated ends grip in recess. DrainLok - boltless & barless locking system Key Fit grate 5 Position grate on channel, align anti-shunt detail with recess in rail. Push down or stand on grate until it clicks in position K00 use plastic safety clip hold in place. Fit grate To install grate, align QuickLok stud directly over locking bar. Push down or stand on grate until it clicks in position. Grate removal To remove first grate, insert grate removal ol in slots at end of grate, pull up sharply. Remaining grates can be removed by hand. To remove bar, insert screwdriver in hole at end of bar and lever back serrated end; rotate bar free. Locking mechanism ompliant with Americans with Disabilities Act of 990 Section (Page 40) ASME A Heel resistant less than 0. (8mm) (Page 40) Heel safe equal or less than 0.5 (6.5mm) (Page 40) Bicycle Safe compliant Australian Standard AS (Page 40) Anti-slip grates - BPN over 4 (Page 40) Grate removal To remove first grate, insert grate removal ol in slots at end of grate, pull up sharply. Remaining grates can be removed by hand. 5
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