«Mapping the Textile Industry
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1 Olivier Zieschank, Economist International Textile Manufacturers Federation (ITMF) «Mapping the Textile Industry Destination Africa November 11/12, 2017 Cairo
2 Contents World textile/apparel industry New disruptive technologies Geographical distribution of the industry Implications for the global textile industry 2
3 Situation & outlook for the global textile/apparel industry for manufacturing Apparel sales will grow strongest in Asia and the Middle East 3
4 Innovation in textile manufacturing Faster Less energyintensive Less waterintensive Less laborintensive kwh per kg of yarn (ring-spinning) Energy consumption in spinning (average of countries) Ring-spinning, lhs Open-end spinning, rhs kwh per kg of yarn (rotor-spinning) High demand for ever more automated and ever more energy- and water-efficient textile machines 4
5 Industrial trends Mass customization Industry 4.0 Environmental sustainability Infrastructure projects 5
6 Where are currently the areas of investments in textile manufacturing? 6
7 Global Shipments of New Textile Machinery ( ) Spinning Machines Texturing Machines Weaving Machines Circular Knitting Machines Flat Knitting Machines Finishing Machines 7
8 1. Shipments - Short-staple Spindles units per region million spindles World Asia & Oceania Europe, Turkey Other Africa America, North America, South Europe, West Europe, East Last year world growth: -12% 8
9 1. Shipments - Short-staple Spindles units per country in Asia & Oceania 100% 90% 80% 70% China Rest of world 60% 50% + 27% 40% 30% 20% 10% 0% Chinese investments increased last year by : +27% 9
10 1. Shipments - Short-staple Spindles Turkey India China The biggest investors in 2016 Pakistan Bangladesh Vietnam million spindles relative size = number of units per country 10
11 1. Shipments - Short-staple Spindles million spindles million spindles China India Pakistan Turkey Vietnam Bangladesh Africa s position relative to world shipments (units) Year Algeria Egypt Morocco Zimbabwe Africa World '042' '882'352 11
12 2. Shipments - Open-end Rotors thousands thousands spindles World Asia & Oceania Europe, Other America, North America, South Europe, West Europe, East Africa Turkey China India Pakistan Vietnam Thailand Africa s position relative to world shipments (units) relative size = number of units per country Year Algeria South Ethiopia Burkina Djibouti Africa World Africa Faso ' '062 12
13 3. Shipments - Texturing spindles thousands The biggest investors in World Asia & Oceania Europe, Other Africa America, South America, North thousands spindles Europe, East Europe, West Africa s position relative to world shipments (units) Turkey China India Japan Chinese Taipei Indonesia relative size = number of units per country Year Egypt Central African Republic Algeria Nigeria South Africa Tanzania Africa World ' '482 13
14 4. Shipments - Shuttel-less looms The biggest investors in Turkey India China thousands thousands World Asia & Oceania Europe, Other Pakistan Vietnam Bangladesh Europe, West America, South Africa Europe, East America, North Africa s position relative to world shipments (units) relative size = number of units per country Year Egypt Ethiopia Algeria Angola Morocco Ghana Africa World ' '698 14
15 5. Shipments Circular knitting machines thousands thousands spindles The biggest investors in World Asia & Oceania Europe, Other America, South Europe, West Africa America, North Europe, East Africa s position relative to world shipments (units) Turkey China Vietnam India Bangladesh Indonesia relative size = number of units per country Year Egypt Ethiopia South Djibouti Mauritius Morocco Africa World Africa ' '980 15
16 6. Shipments Electr. flat knitting machines thousands The biggest investors in 2016 Turkey China 150' '000 World Asia & Oceania Europe, Other thousands spindles Europe, West Europe, East America, South Africa America, North Shipments to China from abroad and from China Italy India Vietnam 50' Bangladesh Chinese domestic shipments Shipments from outside China Africa s position relative to world shipments (units) relative size = number of units per country Year Kenya Mauritius Madagascar Morocco Egypt South Africa Africa World ' '636 16
17 7. Shipments Finishing Machinery (2016, Fabrics (Woven & Knits) Continuous) machines machines Washing (stand- alone) Bleaching- Line Dyeing- Line (CPB) Dyeing- Line (Hotflue) Mercerizing- Line * Relax Drying/ Tumbling Africa Asia Europe South America North America Not specified Sanforizing/ Compacting Stentering Africa Asia Europe South America North America Not specified 17
18 Implications for the global textile industry 18
19 Textile Mill Consumption Textile Mill Consumption, World Million tons Advent of synthetic fibres Wearing comfort improves Functional clothing Technical textiles Easy to control quality and quantity Cotton consumption stagnated in recent years due to both volatile and relative high cotton prices since While on paper there are huge cotton stocks, in reality most of the cotton is not freely available (China). Wool Cotton Man-made fibres Source: PCI Fibres (2015) 19
20 Fiber Production - World (in million tons) ** %-change Cotton * Wool * Acrylic Nylon (filament) Nylon (staple) Polypropylene (staple) Polypropylene (filament) Polyester (staple) Polyester (filament) Cellulosic (staple) Cellulosic (filament) Total MMF Total Fibre Production * Consumption figures ** Forecast Source: PCI Fibres (2015) 20
21 Summary - Growing Global Textile & Apparel Market - Share of e-commerce is on the rise - New technologies allow mass customized production - Internet of Things (IoT) offers new potential to increase productivity - Sustainability is a trend and an integral part of business (CSR) - Infrastructure Projects (OROB-Initiative) Creating new opportunities - Textile production concentrated in Asia (especially in China) - Shifts of textile production to other countries (Asia and partially Africa) - Production in other regions (Africa, Americas, Europe) has more potential due to - Technologies (digital and 3-D printing, automation) - Fashion trends (fast fashion) - Reduced cost differentials - Sustainability (traceability, circular economy) - Global fiber consumption is on the rise (GDP and population) - Man-made fibers (mmf) are benefiting most - Within mmf, polyester filaments are growing strongly - Wool has become a «luxury» fibre - Is cotton is becoming a «luxury» fiber as well? 21
22 THANK YOU FOR YOUR ATTENTION! 22
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