This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included. 100D MS Standard Mast

Transcription

1 P ARTS MANUAL This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included 100D MS Standard Mast For PIDs 100D-MS-001 THROUGH PRESENT FOR PARTS AND SERVICE: TELEPHONE: (888) Manual Number: 2338 R South Highway 11 Westminster, SC Toll Free (888) (864) FAX (864)

2 Introduction About This Manual This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID) stamped on the upper left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER 100D-MS-XYZ Ordering Parts Customers - EXAMPLE Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: MA2036.eps LIFT-TEK / ELECAR CUSTOMER SERVICE 7040 S HWY 11 WESTMINSTER, SC TELEPHONE: (888) FAX: (864)

3 Contents Cover... 1 Introduction... 2 Safety Decals... 3 Main Lift Cylinders... 4 Weldments... 8 Weldment Common Parts... 9 Hoist Chains Roller Carriages... Load Backrest Lowering Control Valve Single Function STD-VIS IHR #6 Hoses with #8 Fittings Single Function STD-VIS IHR with #8 hoses Single Function HI-VIS IHR with #8 hoses Double Function STD-VIS with #6 Hoses with #8 Fittings Double Function STD-VIS IHR with #6 and #8 Hoses Double Function Hi-VIS IHR with #8 and #6 Hoses Recommended Spare Parts List Safety Decals 2338 R11 04/20/10 Page 3

4 Main Lift Cylinders For 100D-MS-001 Through 100D-MS External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number FREE FLOW <<< MA2034.eps Page 4 04/20/ R11

5 Main Lift Cylinders For 100D-MS-001 Through 100D-MS-162 ML-1 OCL (IN) MAIN LIFT MAIN LIFT MAIN LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY 2 (IN) QTY 2 (IN) QTY 2 REF C REF C REF C OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K-1 Item # QTY Part # Description Item # QTY Part # Description 1 1 N/A Shell 10 1 N/A Steel Ball 2 1 N/A Piston 11 1 N/A Check Plug Retainer 1 1 O-Ring 4 1 N/A Shaft Wear Ring 1 1 Wiper 14 1 N/A Roll Pin U-Cup Check Valve O-Ring O-Ring Back-Up Ring 17 1 N/A Set Screw Piston U-Cup Hollow Hex Plug 1 - Included in Seal Kit P/N Included in Check Valve Kit P/N Shim Kit P/N R11 04/20/10 Page

6 Main Lift Cylinders For 100D-MS-163 Through Present External Hydraulic Fuse Part Number PSI MA2641.eps Page 6 04/20/ R11

7 ML-2 OCL (IN) Main Lift Cylinders For 100D-MS-163 Through Present MAIN LIFT MAIN LIFT MAIN LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY 2 (IN) QTY 2 (IN) QTY 2 REF C REF C REF C OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K-4-4 Item # QTY Part # Description Item # QTY Part # Description 1 1 N/A Pull Wire Nylon Ring 2 1 N/A Spacer 1 1 Piston Seal 3 1 N/A Rod Check Valve Wiper Washer 1 N/A Roll Pin Circlip 6 1 N/A Shell Sleeve Retainer , 2 Retaining Ring Rod Seal , 2 O-Ring 9 1 N/A Piston Back-Up Ring Wear Ring O-Ring 1 - Included in Seal Kit P/N Included in Check Valve Kit P/N Cylinder Shim Kit R11 04/20/10 Page 7

8 Weldments See Chart W-1 3 A C n l 6 B MA242.eps Page 8 04/20/ R

9 Weldment Common Parts W-1 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION A 1 n Outer Upright Chain Pin B 1 n Inner Upright Chain Sheave Pin C 2 n Main Lift Cylinder Wear Plug Capscrew M10x Load Roller Chain Anchor Safety Decal Kit Cotter Pin Chain Sheave Cotter Pin Shim* Ext. Fuse Valve 20. GPM Shim* Fitting Snap Ring Lockwasher, M Shim* Full Hex Nut Clamp Jam Hex Nut Bumper n See LCV-1 for part numbers. l Part of Hydraulic Group - Contact Lift-Tek. 1 Initial engineering quantity, may vary. 2 Included in Cylinder Shim Kit P/N OCLs based on 4 underclearance for cushion mast. W-2 OCL OUTER UPRIGHT INNER UPRIGHT OCL OUTER UPRIGHT INNER UPRIGHT (IN) QTY 1 (IN) QTY 1 REF A REF B REF A REF B OCL - Outer Channel Length R11 04/20/10 Page 9

10 Hoist Chains CHN-1 OCL MAIN LIFT CHAIN* OCL MAIN LIFT CHAIN* OCL MAIN LIFT CHAIN* (IN) QTY 2 (IN) QTY 2 (IN) QTY 2 REF 1 REF 1 REF OCL - Outer Channel Length * - See Hoist Chain Diagram (HC-1) for routing OCLs based on 4 underclearance for cushion mast. Page 10 04/20/ R11

11 Hoist Chain Routing HC R11 04/20/10 Page 11

12 6 Roller Carriages A MA2426.eps 9 10 See Chart C C-2 6 Roller Carriages Common Parts REF QTY Part # Description REF QTY Part # Description " Cushion Carriage Weldment Capscrew M6 A " Pneumatic Carriage Weldment Retainer Plate " Pneumatic Carriage Weldment Roller Assembly Thrust Roller Lockwasher M Socket Capscrew Chain Anchor Snap Ring Chain Anchor Pin Cotter Pin 11 * Shim Fork Stop Kit * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page 04/20/ R11

13 Backrest-2.eps See Chart LBR-1 Load Backrest LBR-2 All Class III Load Backrests REF QTY PART # DESCRIPTION *Backrest, 37" x 36" *Backrest, 37" x 48" *Backrest, 37" x 4" *Backrest, 37" x 60" *Backrest, 41" x 36" *Backrest, 41" x 48" *Backrest, 41" x 60" *Backrest, 41" x 72" *Backrest, 43.3" x 48" *Backrest, 49" x 36" *Backrest, 49" x 48" *Backrest, 49" x 60" *Backrest, 1" x 48" 23 *Backrest, 3" x 30" 2360 *Backrest, 3" x 36" *Backrest, 3" x 48" *Backrest,.3" x 48" *Backrest, 60" x 48" *Backrest, 61" x 36" *Backrest, 61" x 40" *Backrest, 61" x 48" *Backrest, 61" x 60" *Backrest, 62" x 48" 2276 *Backrest, 72" x 48" Capscrew, M16x2,0x Lockwasher, M16 * - Item 1 includes items 2 and 3. Other Backrest sizes are available, contact Lift Technologies for details. 1 Lowering Control Valve 3 2 LCV-1 Lowering Control Valve REF QTY PART# PART# DESCRIPTION Lowering Control Valve Assembly, 28 GPM Valve Body Valve Cartridge, 28 GPM Lowering Control Valve Assembly, 31 GPM Valve Body Valve Cartridge, 31 GPM * - Item 1 includes items 2 and 3. See Chart LCV R11 04/20/10 Page 13

14 Internal Hose Reeving Single Function STD-VIS IHR #6 Hoses with #8 Fittings 61 OCL to 131 OCL See Chart IHR MA1143.eps 7 14 Page 14 04/20/ R

15 Internal Hose Reeving Single Function STD-VIS with #6 Hoses with #8 Fittings IHR-1 SINGLE IHR COMMON PARTS REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION S-1342 Layout Drawing IHR Sheave IHR Bracket IHR Bracket IHR Bracket Lockwasher, M Bulkhead Union, Lockwasher, M Capscrew, M10x Lockwasher M Capscrew, Mx Nut M Capscrew, M8x Spacer Fitting Bulkhead Stubshaft Hose Guard OCL IHR #6 HOSEW/ #8 FITTINGS OCL IHR #6 HOSEW/ #8 FITTINGS (in) KIT QTY P/N (in) KIT QTY P/N OCL - Outer Channel Length 2338 R11 04/20/10 Page 1

16 Internal Hose Reeving Single Function STD-VIS IHR with #8 hoses 61 OCL to 117 OCL See Chart IHR MA1142.eps 7 Page 16 04/20/ R11 9 4

17 Internal Hose Reeving Single Function STD-VIS IHR with #8 Hoses IHR-2 SINGLE IHR COMMON PARTS REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION S-1107 Layout Drawing IHR Bracket IHR Bracket Lockwasher M IHR Bracket Lockwasher M Bulkhead Union, Lockwasher M Capscrew, M10x Nut M Capscrew, Mx Sheave Capscrew, M8x Spacer Fitting Bulkhead Stubshaft OCL IHR #8 HOSE OCL IHR #8 HOSE (in) KIT QTY P/N (in) KIT QTY P/N OCL - Outer Channel Length R11 04/20/10 Page 17

18 Internal Hose Reeving Single Function HI-VIS IHR with #8 hoses OCL to 104 OCL See Chart IHR MA1144.eps 7 Page 18 04/20/ R11 4 3

19 IHR-6 Internal Hose Reeving Single Function HI-VIS IHR with #8 hoses SINGLE IHR COMMON PARTS REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION S-1104 Layout Drawing IHR Bracket Bar Clamp IHR Bracket 2 N/A N/A N/A Hose Clamp Insert IHR Term. Bracket Lockwasher M Bulkhead Union, Lockwasher M Capscrew, M10x Sheave Capscrew, M6x Snap Ring Capscrew, M8x Washer IHR Bracket OCL IHR #8 HOSE OCL IHR #8 HOSE (in) KIT QTY P/N (in) KIT QTY P/N OCL - Outer Channel Length R11 04/20/10 Page 19

20 Internal Hose Reeving Double Function STD-VIS with #6 Hoses with #8 Fittings 61 OCL to 131 OCL See Chart IHR MA114.eps Page 20 04/20/ R11 4

21 Internal Hose Reeving Double Function STD-VIS with #6 Hoses with #8 Fittings IHR-3 DOUBLE IHR COMMON PARTS P/N REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION Stubshaft Hose Guard IHR Bracket Sheave IHR Bracket IHR Bracket Bulkhead Union, Lockwasher M Capscrew, M10x Lockwasher M Capscrew, Mx Lockwasher M Capscrew, M8x Nut M Fitting Head Spacer OCL IHR #6 HOSEW/ #8 FITTINGS OCL IHR #6 HOSEW/ #8 FITTINGS (in) KIT QTY P/N (in) KIT QTY P/N OCL - Outer Channel Length 2338 R11 04/20/10 Page 21

22 Internal Hose Reeving Double Function STD-VIS IHR with #6 and #8 Hoses 61 OCL to 131 OCL See Chart IHR MA1146.eps Page 22 04/20/ R11 4

23 Internal Hose Reeving Double Function STD-VIS IHR with #6 and #8 Hoses IHR-4 DOUBLE IHR COMMON PARTS REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION S-1062 Layout Drawing IHR Bracket IHR Bracket Lockwasher IHR Bracket Lockwasher Bulkhead Union, Lockwasher M Capscrew, M10x Nut M Capscrew, Mx Sheave Capscrew, M8x Spacer Fitting Head Stubshaft OCL IHR #8 HOSE #6 HOSE OCL IHR #8 HOSE #6 HOSE (in) KIT QTY P/N QTY P/N (in) KIT QTY P/N QTY P/N OCL - Outer Channel Length R11 04/20/10 Page 23

24 Internal Hose Reeving Double Function Hi-VIS IHR with #8 and #6 Hoses 61 OCL to 104 OCL 10 See Chart IHR MA1147.eps 3 4 Page 24 04/20/ R11

25 Internal Hose Reeving Double Function HI-VIS IHR With #8 and #6 Hoses IHR-7 DOUBLE IHR COMMON PARTS REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION S Layout Drawing IHR Bracket Bar Clamp IHR Bracket 2 N/A N/A N/A Hose Clamp IHR Term. Bracket Lockwasher Bulkhead Union Lockwasher M Capscrew, M10x Sheave Capscrew, M6x Snap Ring Capscrew, M8x Washer IHR Bracket OCL IHR #8 HOSE #6 HOSE OCL IHR #8 HOSE #6 HOSE (in) KIT QTY P/N QTY P/N (in) KIT QTY P/N QTY P/N OCL - Outer Channel Length R11 04/20/10 Page 2

26 Recommended Spare Parts List PART # 100D MS 2-Stage Limited Free Lift Mast n See Specific charts for part numbers DESCRIPTION MASTS SERVICED MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly n Seal Kit INTERNAL REEVING n Hose - See Specific IHR page Fitting, IHR Sheave, Single IHR IHR Sheave, Double IHR UPRIGHTS Chain Pin Cotter Pin Chain Anchor Jam Nut Nut Cotter Pin Shim,.03 in Roller Wear Plug Service Kit Chain Sheave Snap Ring CARRIAGE AND CHAINS Carriage Side Thrust Roller n Main Lift Chains Carriage Roller Chain Anchor Cotter Pin Chain Pin Cotter Pin Jam Nut Nut Page 26 04/20/ R11

27 SERIAL NUMBER Page # PARTS ORDERING LOG REF # PART # CUSTOMER PART # DESCRIPTION PRICE

28 Manual Change Summary R3 - Add new cylinder information. R4 - Add date, revise cylinder chart format, change QTY of 608 from 8 to 4 on page 9, change P/N of item 13 from to on page 21, change P/N of item 11 from to on page 23. /04/03 R - Update contact page. 03//04 R6 - /21/04 Revise QTY of item 10 on page 1 chart IHR-1 Was 2. R7-0/17/07 Revise illustration on page 6 and component chart on page 7 to correlate. R8-01/03/08 Resize hose chart on pages 1 and 23 - bottom of chart was cut off. R9-0/07/08 Item 17 on illustration on page 20 should have been item 1 - correct balloon call out. R10-04/14/2010 Add Cushion sleeve part number to K-4-4 item 16 on page 7. Add item 17 to chart IHR-3 on page 21. R11-04/20/10 Remove item 17 from chart IHR-3 page 21.

29 Do you have any questions that need to be answered right now? Lift Technologies, Inc South Highway 11 Westminster, SC USA Tel: (864) Fax: (864) Toll Free: (888) North America Only Website: Parts and Service Toll Free: (877) Direct: (864) Fax: (864) parts@lift-tekelecar.com Other Lift Technologies Locations Lift -Tek Elecar Srl 2901 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc