Pneumatic spool valve islands

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1 neumatic spool valve islands A7.GB.R

2 MGA SOOL VALV ISLANDS MGA pneumatic spool valve islands offer maximum performance along with flexibility, easy installation and simple operation. Due to their design, MGA spool valve islands dimensions are optimised and identical, whatever the spool valves function - and that at a flow rate of 900 l/min. The different types of electrical connections offered provide a solution for every type of installation: cabinet installation for I0 versions with connector size or Multipol, direct incorporation in a machine for I6 versions with connector size or Multipol, fieldbus control for AS-interface and rofibus-d versions. The high performance and great variety of MGA islands meet the requirements for automated installations in the assembly, packaging, food processing, automobile, textile, pharmaceutical and valve piloting etc. MGA rofibus-d spool valve island MGA Multipol-I0 spool valve island MGA Multipol-I6 spool valve island A7-

3 The MGA solenoid air operated spool valve ASCO/JOUCOMATIC offers a concept of solenoid air operated spool valves which can be fitted together to form islands. Due to its new patented design, the MGA spool valve s major advantages are its reduced size, optimal performance and modular structure. It offers simple operation, as well as diagnostic analysis and maintenance features. Monostable spool valve Reduced time for cabling Outlets with instant fittings for flexible hose O.D 6 or 8 mm. Bistable spool valve (with integral twin pilot) Small size Integral twin pilot with low power coil (. W) Same size as monostable valve Flexibility Selector sealing for internal or external pilot pressure supply Operating assistance ID labels Impulse-type or locking push/turn-type manual override Visual indication Indication of spool position Flat terminals to DIN 6 A.8 x 0. Manual override ( ) Spring or differential return The spool valve s high flow rate of 900 l/min. as compared to its low volume is obtained due to the newly designed, small-sized multifunctional seal with oscillating effect. The MGA s excellent performance ratings allow for supplying pressure to all types of cylinders - with barrels of up to 80 mm for standard applications, or - with barrels of mm for speeds of 00 to 0 mm/sec. RANG OF MGA SOOL VALVS - Air or solenoid air operated versions - x / NC, / and / versions (all of the same size) - Monostable or bistable function For characteristics and codes see page 6 x / NC monostable (spring return) / monostable (spring return) / monostable (differential return) / bistable / centre closed (W) / centre open to pressure (W) / centre open to exhaust (W) / 8/8 / 8/8 / 8/8 8/8 8/8 8/8 : K : S : M : J : G : B : For summary of spool valve island versions see page A7-

4 MODULAR DSIGN MGA spool valve islands: functional, modular units which are adapted to your needs and save time with quick and easy assembly without tools. The islands are delivered either pre-assembled, tested and ready for installation, or in individual components to be fitted together on-site. The product s design offers various possibilities to assemble MGA islands: - 6 spool valves at maximum (for more, consult us). - Mixture of all types of spool valves and connection sizes (O.D. 6 mm and 8 mm). - Internal or external pilot pressure supply. - Accessory intermediate pressure modules to supply the island with more than one pressure level including vacuum. - On-site extension due to easy assembly: every spool valve and accessory is supplied with connecting bolts. CHOIC OF LCTRICAL CONNCTION With the MGA spool valve island you can choose between different types of connectors and electrical connection modules. A Individual connection with connectors size I6 D Interconnection module for MULTIOL-I6 and AS-interface Connection module for MULTIOL-I6, ROFIBUS-D or AS-interface protocol (MULTIOL-I6 showing) The versions shown opposite can be assembled with these components. 7-

5 COMBINATIONS MGA spool valve islands are available in different versions to meet the needs of the most varied of systems no matter if I6 protection for direct incorporation in a machine either with single standard connector coupling, multiwire cable connection or field bus control. X INDIVIDUAL CONNCTORS A Connectors size available in the following versions: I6 rated connectors (fig. ). Standard version with cable gland for cables with max. 6 mm O.D. or with cable ends with or without integral LD and peak voltage suppression. fig. age F MULTIWIR CONNCTOR: MULTIOL I6 (fig. ) I6 version of connector described above. I6 protection allows for direct incorporation of the island into a machine. The island is supplied with interconnection modules () and a connection module (F). The cable and waterproof I6 housing are available as accessories. fig. age H I ROFIBUS-D ROTOCOL (fig. ) neumatic spool valve island for data exchange via field bus and rofibus- D protocol. The rofibus (H) module allows to control up to 6 bistable spool valves. asy rofibus-d cable connection with M connectors (I). fig. rr +V Run +V age 9 AS INTRFAC ROTOCOL (fig. 7) neumatic spool valve island for the transmission of data with a standard AS interface protocol. This protocol uses a simple vampire-type connector for instant connection of flat profiled cables. Together with the interconnection modules (), the AS-Interface module (G) with or without M sensor inputs allows to control 8 monostable or bistable spool valves. An island can be provided with, or AS-Interface units. fig. 7 NTRFAC G age 7-

6 JOINABL SOLNOID AIR ORATD MGA SOOL VALVS GNRAL Space saving due to new patented design and integral twin pilot. High flow rate, reduced dimensions. Low power consumption. Quick installation and easy maintenance with visual indication of the spool position, identification and reference labels as well as manual override. Low weight for block installation. SCIFICATIONS FLUIDS : Air or neutral gas, filtered at 0µm, lubricated or not ORATING RSSUR : -0.9 to 8 bar (with external supply) : to 8 bar (with internal supply) ALLOWABL TMRATUR : -0 C to +0 C CONNCTION - Spool valve (ports - ) : instant fittings for flexible hose 6 or 8 mm O.D. - nd covers (ports - - ) : G/ thread or instant fittings 0 mm O.D. FLOW (Qv at 6 bar) : see table below FUNCTION : x/ NC, monostable or bistable /, / ILOT CONTROL : solenoid air operated with internal or external pressure supply ILOT RSSUR : or bar to 8 bar (see table below) VIBRATION FATIGU LIMIT : to N standard CONSTRUCTION Body and end covers: glass-fibre reinforced synthetic material. Internal parts: aluminium, stainless steel, zinc-plated steel, brass and synthetic material. Sealings: nitrile (NBR) and UR. Internal or external pilot pressure supply by selecting seal Impulse-type or locking push/turn-type manual override. LCTRICAL CHARACTRISTICS Insulation Voltage ( * ) class A7-6 V DC CHOIC OF QUIMNT / / F rotection degree I 6 ( ) Monostable version, in alternative current, available * K S M J G B x/ NC / / / / Functions Symbols / 8/8 / 8/8 / 8/8 8/8 8/8 8/8 ilot () Solenoid air Solenoid air Solenoid air Solenoid air Operators Spool valve monostable bistable Return () Spring Spring Differential Solenoid air Centre closed W solenoid air operated Centre open to pressure W solenoid air operated Centre open to exhaust W solenoid air operated Consumption Flow at 6 bar (l/min) (ANR) 900 (0). W (M) Manual override : impulse-type : locking, push/turn-type (0) : Max. flow rate of 0l/min for the version with instant fittings for flexible hose O.D. 6mm. ACCSSORIS FOR ISLAND ASSMBLY see following pages Integral electrical pilot to NFC7900 (VD 080). ncapsulated coil with flat terminals to DIN 6 A.8 x 0. (spacing : 9. mm). The bistable version is provided with an integral twin pilot placed on one side of the valve with a single electrical connector for reduced dimensions (0) 700 (0) 70 (0).6 W ilot pressure (bar) (M) lectrical connection flat terminals + earth flat terminals + earth CODS ( V DC) Spool valve without connector ports - with instant fittings 6mm O.D. 8mm O.D For air operated version see 8

7 ACCSSORIS ND COVRS The end covers assure the following functions: - Island assembly: the bolts are fixed into the covers. The island is tightened by hand with the knurled screws (S). There is no need for tools. - Choice of island mounting: on machine frame ( Ø.), on DIN N 00 rail (for cabinet installation). - neumatic connection of the channelled ports of the island ( / / etc.) Island assembly (see page ) Choice of island mounting On machine frame On DIN N 00 rail L ØM neumatic connection / / 8/8 / 8/8 8/8 / / / ort nos. / / 8/8 : Q Connection size Instant fittings for flexible hose Ø 0mm O.D. Instant fittings for flexible hose Ø mm O.D. Order codes for end covers : G G/ M ort ort / ort / ort 8/8 Description ort connections - / ( * ) Code : ressure supply for island : xhausts and channelled and connectable : xternal pilot pressure supply. Necessary for use with vacuum or if the general supply pressure is below bar. : Channelling and connection of the pilot exhausts for installation of the island in protected environments (food-processing industries, laboratories etc.) ossibility of direct connection of a silencer to each exhaust / set of end covers for islands for frame mounting Instant fittings for 0mm O.D. hose Q G/ thread G Ø0 G/ set of end covers for islands for DIN rail mounting Instant fittings for 0mm O.D. hose G/ thread Q G ( ) For port connections / and 8/8 see above table * A7-7

8 SULY WITH, OR DIFFRNT RSSURS A MGA island is especially designed to be supplied with more than one pressure level. Supply with pressure () Multipol I6 AS interface Multipol I6 islands and AS interface islands with 8 spool valves at maximum are provided with a single standard end cover on the left side for pressure supply. The islands can be equipped with end covers for pressure supply from the left and/or right side (see definition tables for the two versions). An island with more than 8 spool valves is provided with end covers. All other island versions are provided with end covers for choice of pressure supply side. For more than 8 spool valves or for simultaneous operation of spool valves, the unit must be supplied with pressure from both sides. Units with more than spool valves must be supplied with pressure from three sides using an intermediate pressure supply module which should be placed in the middle. Supply with different pressures (-) A pressure separation plate must be used (see different types) Supply with different pressures with common exhausts Supply with different pressures with separate exhausts ressure separation plate for blocking flow path (type: W) ressure separation plate for blocking flow paths -- (type: X) Supply with different pressures (--) Spool valves supplied at pressure B A Spool valves supplied at pressure B Spool valves supplied at pressure For this configuration use: - intermediate pressure supply module A. - pressure separation plates B. Choose between the following versions: orts blocked to separate off the exhausts (type X). ort blocked to channel the exhaust of the whole island (type W). A7-8

9 RSSUR SARATION LAT AND INTRMDIAT RSSUR SULY MODUL To obtain the configurations described on the opposite page, these accessories must be incorporated in the right order. ressure separation plate (width: 9 mm) Intermediate pressure supply module (width: 7 mm) STANDARD VRSIONS FOR ISLANDS WITH CONNCTORS SIZ Intermediate pressure supply module Description Code orts and / with instant fittings 0 mm O.D. () D orts and / with G/ thread () D Total blocking of ports - - (no connection) X Blocking of ports - (port connection maintained) Y ressure Blocking of port (ports and connections maintained) W separation plate No blocking (ports, and connections maintained) V Blocking of port (ports and connection maintained) T Blocking of port (ports and connections maintained) R () An exhaust silencer can be mounted to port / (see following page) Construction details of pressure separation plate Codes Flow path pressure separation plate / 8/ X Y W V T Z : blocked : remains opened / / ressure separation plate 8/8 ort : pressure supply ort / : exhausts and orts / : external pilot pressure supply orts 8/8 : connection of exhausts of pilot loop 8/8 / / SCIAL VRSIONS FOR MULTIOL I6 ISLANDS, ROFIBUS-D AND AS-INTRFAC ISLANDS These islands require specific units consisting of a pressure separation plate and an intermediate pressure supply module to ensure that the electrical supply between the interconnection modules and the different accessories is maintained (see pages and 9). A7-9

10 RSSUR SULY OF ILOT VALVS A MGA spool valve is equipped on one side with a spacer sealing which also provides for a selecting function: - The spool valve can be adapted to either internal or external pilot pressure supply simply by rotating this sealing. - The position selected for each spool valve can be identified from the outside even after the spool valves have been assembled to islands. - Internal and external pressure supply can be mixed on one island. - If the components are supplied separately, the spool valves are delivered with the sealing placed in INT for internal pressure supply. Internal pressure supply to pilot valves xternal pressure supply to pilot valves Identification underneath the spool valve Identification underneath the spool valve INT XT INT XT In this configuration: The pilot valves are directly supplied with pressure by using the supply pressure () in the middle of the spool valve. The common pressure supply (spool valve and pilot valves) is to 8 bar ( to 8 bar with bistable / spool valves). In this configuration: - The spool valves on an island can be supplied with low pressure and vacuum. - The pilots and the spool valves on an island can be supplied with pressure over separate lines. Supply pressure of pilot valves: to 8 bar ( to 8 bar with bistable / spool valves) Supply pressure of spool valves: bar to +8 bar. Connection of pilot pressure supply / at either one of the end covers. MOUNTING AND NUMATIC ACCSSORIS Accessory Description Code m DIN N00 rail m x m x0 Set of 0 connecting bolts 8 mm long (for spool valves) (Note: ach spool valve is delivered with connecting bolts) x0 Set of 0 instant reducing fittings 8 / 6 mm O.D. () xhaust silencer, male thread () lastic body Sintered bronze body Sintered bronze exhaust silencer for direct mounting to ports with instant fittings 0 mm O.D. () Set of 7 clip-on ID labels for spool valves and VCS connectors (Note: each component is supplied with ID labels at delivery) () For mounting to ports of spool valves with 8 mm O.D. instant fittings for 6 mm O.D. flexible tube () xhaust silencer for ports / of G/ threaded end covers (see page 7) () xhaust silencer for ports / of end covers with instant fittings 0 mm O.D. (see page 7) A7-0

11 SOOL VALV ISLAND with individual electrical connection with connectors size Connectors size Spool valve island with connectors with I0 protection for installation in cabinets or with I6 protection for direct mounting on machines. Compact, high performance unit. asy operation. Modular design for on-site extension. Assistance for diagnostic analysis and maintenance due to visual indication of spool position, LD, reference and identification labels, and manual override. COMBINATIONS Modules with up to 6 MGA spool valves ( spool valves on request) for frame or DIN N00 rail mounting can be grouped together. Optional mixing of: - all spool valve functions, - 6 or 8 mm O.D. instant fittings. - Different types of manual override: impulse-type or locking push/turn-type. - Internal and external pilot pressure supply. - ressure separation plate and intermediate pressure supply module. - Different connector types. I6 I6 connection 6 orts - / : with instant fittings for flexible hose O.D. 0 mm or G/ thread orts - : with instant fittings for flexible hose O.D. 6 or 8 mm orts / - 8/8 : with instant fittings for flexible hose O.D. mm or ØM thread Frame ( Ø.) or DIN rail mounting 6 Connectors size - I6 with CM6 (g7) cable gland or with cable ends ( or m long) LCTRICAL AND NUMATIC CHARACTRISTICS (see page 6) ORDRING INFORMATION The products are available as follows: re-assembled and tested modules ready for installation Separate components (to be mounted by customer) re-assembled and tested module ready for operation To order: - Specify the MGA spool valve island in the or reference lines (see page ) according to the desired assembly: In the I6 version (type C0), the spool valve islands are delivered without the I6 connectors. - The connectors size I6 must be ordered separately (see following page). - Mounting and wiring accessories as required (see opposite page). Separately supplied components To order please specify the codes of all the components necessary to assemble a spool valve island (type and quantity of each component): Spool valves (see page 6) nd covers (see page 7) Connectors I6 (see following page) ressure separation plate or intermediate pressure supply module (see page 9) Mounting and pneumatic accessories (see opposite page) Supply of installation manual, code : NOT: For an easy ordering of a spool valve island, use the configurator available at which will help you to completely fill in the reference lines for an island in accordance with the desired application and automatically specify the list of all the necessary components. A7-

12 CONNCTORS size ACCSSORIS: CONNCTORS SIZ Adaptable on MGA spool valve Description Code Standard connector size I6, pins + earth with cable gland (g7) 88 8 I6 for direct mounting on machine (outside of cabinet) pins + earth pins + earth / monostable (types M, S) x / (type K) / bistable (type J) / neutral position (types G, B, ) Standard connector size I6, pins + earth with VC cable ends. Length: Connector size I6, pins + earth with integral LD indication and peak voltage suppression, and VC cable ends. Lengths: Connector size - I6, pins + earth with cable gland (g7) Connector size - I6, pins + earth with peak voltage suppression, and VC cable ends. Lengths : Connector size - I6, pins + earth with integral LD indication and peak voltage suppression, and VC cable ends. Lengths : m m m m m m Note: If you wish to mix monostable and bistable spool valves on an island, we recommend using one type of connector with pins + earth which can be used for all spool valve types. in assignment Monostable spool valve (view on pin/coil side) Identification of I6 connectors with cable ends in assignment Bistable spool valve or x/ or / (view on pin/coil side) () () Common ground / - / spool valves: = pilot coil = return coil x / spool valves NC: B = = pilot (B) A = = pilot (A) () A A () () Common ground A Connector assignment/identification in (+) : brown wire in (common) : blue wire in (earth) : green/yellow wire L Lengths of m or m upon request. L Non-rotatable connectors to be mounted with cable directed towards the top; the same is applicable for the pneumatic cables. A Connector assignment/identification 88 0 / in (+) : brown wire yellow wire in (common) : blue wire white wire in (+) : black wire brown wire in (earth) : green/yellow wire green wire Note: For power supply to a monostable, component do not connect the black wire (88 0 / ), brown wire ( ). L Lengths of m or m upon request. L A7-

13 CONNCTORS size ORDRING INFORMATION FOR MGA ISLAND MGA island with connectors size 678 C - Spool valve position MGA ISLAND Island versions Island without connector ( * ) C0 ( ) Connectors size - I6 to be ordered separately * (see preceding page) Spool valve versions ort connections: - Instant fittings Ø8mm O.D. Instant fittings Ø6mm O.D. Mixed ( & S) on island () ilots supply / Internal xternal Mixed (I & ) on island () S Auxiliary manual override () impulse ( ) locking (push-turn) Mixed ( & ) on island () I ort connections: - / Instant fittings 0 mm O.D. Q G/ G Option without option 00 other options.. 99 lease indicate the type of spool valve or accessory required Spool valves (functions) x / NC-NC K / - Solenoid air operated pilot, spring return (monostable) S / - Solenoid air operated pilot, differential return (monostable) M / - Solenoid air operated pilot and return (bistable) J / - ressure held (W) G / - ressure applied (W) B / - xhaust released (W) Reserve module (to be placed at the left end of the island) A For detailed information on spool valves see page 6 Accessories (see page 9) Intermediate pressure supply module D (connection is identical to that selected for ports - / of end covers, see opposite) ressure separation plate : Total blocking of, and (no connection)... X Blocking of and (port connection maintained)... Y Blocking of (ports and connections maintained).. W Blocking of (ports and connections maintained)... T Blocking of (ports and connections maintained).. R Spool valve position Island mounting Island delivery On frame Assembled A ( x Ø.) Unassembled B On rail Assembled C N 00 - DIN Unassembled D () Different spool valve versions can be mixed on an island. In this case: - indicate type in the bas-interfacec reference - fill in reference line Spool valve versions (with mixed connections) Manual override Connection ports - Instant fittings 8 mm O.D. Instant fittings 6 mm O.D. () impulse ( ) locking () impulse ( ) locking ilots / Internal xternal Internal xternal Internal xternal 6 Internal 7 xternal 8 How to fill in reference line : - Fill in only if different spool valve versions are to be! mixed on an island. - Use the spool valve position numbers specified in reference. - Repeat the type of accessory in the same position number as specified in reference. ORDRING XAML : 678C0IQ00A : AJJJJSGGXJS MGA island, without connector ( *), designed for frame mounting, supplied assembled, comprising 9 spool valves for connection with 8 mm OD instant hose fittings, locking-type manual override, internal pilot. Spool valve types: - five bistable / spool valves, type J, in positions to and 0 - two monostable / spool valves, type S, in positions 6 and - two / spool valves (W), type G, in positions 7 and 8 - one reserve module (A) in position - one pressure separation plate, total blocking, type X, in position 9 ( *) Size connectors, I6, to be ordered separately (see preceding page) A7-

14 CONNCTORS size DIMNSIONS AND WIGHTS Spool valve island with connectors size - I0 (ref. C) , 0 6,, 8 L ± = 67 + (n x 8) L = L +, 6,, , 8,, 8/8 0 6, 8 = = orts - / : with instant fittings for flexible hose O.D. 0 mm or G/ thread orts - : with instant fittings for flexible hose O.D. 6 or 8 mm orts / - 8/8 : with instant fittings for flexible hose O.D. mm or ØM thread Frame ( Ø.) or DIN rail mounting Spool valve island with connectors size - I6 (ref. C0) 7 8, 0 8 6,, 8 L ± = 67 + (n x 8) L = L +, 6,, 0 9 6, 8,, 0 6, 8 = = to same as above Number of spool valves L (±) L Weight (kg) A7-

15 SOOL VALV ISLAND with multiwire electrical connection MULTIOL - I6 MULTIOL I6 neumatic spool valve island for connection with a control system (LC) with a multiwire cable for simple wiring. asy connection due to SUB-D connector and I6 rated female connector. The I6 protection class allows for direct incorporation of the MGA island into a machine, close to the actuators thus allowing for an increased number of production cycles. COMBINATIONS Modules with up to 6 MGA spool valves for frame or DIN N00 rail mounting can be grouped together. Optional mixing of: - all spool valve functions, - 6 or 8 mm O.D. instant fittings. - Different types of manual override: impulse-type or locking push/turn-type. - Internal and external pilot pressure supply. - ressure separation plate and intermediate pressure supply module. LC 6/ 6/ 6/ 6 orts - / : with instant fittings for flexible hose O.D. 0 mm or G/ thread orts - : with instant fittings for flexible hose O.D. 6 or 8 mm orts / - 8/8 : with instant fittings for flexible hose O.D. mm or ØM thread Frame ( Ø.) or DIN rail mounting Interconnection modules 7 6 lectrical connection with SUB-D connector male SUB-D pins for 0 spool valves (monostable or bistable) 7 male SUB-D pins for 6 spool valves (monostable or bistable) 7 Female I6 Multipol connector with cable lengths of, or 0m LCTRICAL AND NUMATIC CHARACTRISTICS (see page 6) lectromagnetic compatibility : in accordance with U directive MC 89/6/C - C mark ORDRING INFORMATION Multipol I6 spool valve islands are delivered pre-assembled, tested, ready for installation. To order: - Specify the MGA Multipol-I6 spool valve island in the or reference lines according to the desired assembly (see following pages). - The I6 rated female connector with or female pin SUB-D connector + cable 7 is to be ordered separately (see below). - Mounting and pneumatic accessories as required (see page 0). - Supply of installation manual, code : NOT: For an easy ordering of a spool valve island, use the configurator available at which will help you to completely fill in the reference lines for an island in accordance with the desired application and automatically specify the list of all the necessary components. ACCSSORIS FOR MGA MULTIOL - I6 Accessory Description Code I6 rated female connector with female pin SUB-D connector (for 0 spool valves) + VC cable. Length: I6 rated female connector with 7 female pin SUB-D connector (for 6 spool valves) + VC cable. Length: m m 0 m m m 0 m A7-

16 MULTIOL - I6 LCTRICAL CONNCTION -pin SUB-D connector (view on male pin side) 7-pin SUB-D connector (view on male pin side) in no. Assignment in no. Assignment in no. Assignment in no. Assignment in no. Assignment V. V. V. V. 6 V. 7 V6. 8 V7. 9 V8. 0 V9. V common (GND) V. 6 V. 7 V. 8 V. 9 V. 0 V6. V7. V8. V9. V0. - V. V. V. V. 6 V. 7 V6. 8 V7. 9 V8. 0 V9. V0. V. V. V. V. 6 V. 7 V common (GND) V. V. V. V. V. 6 V6. 7 V7. 8 V8. 9 V9. 0 V0. V. V. V. V. V. 6 V Legend: V = consecutive spool valve number (see opposite) = pilot = return (/ bistable or /) Take the pilot signal into account when assigning a x / NC spool valve (monostable with spring return - type K): - A instead of - B instead of A7-6

17 MULTIOL I6 ORDRING INFORMATION FOR MGA ISLAND MGA island with MULTIOL I6 678 M - Spool valve position MGA ISLAND Island versions MULTIOL I6 : SUB-D SUB-D 7 Spool valve versions Island with max. 0 spool valves Island not designed for future extension Island designed for future extension (max. 6 valves) One pressure inlet on left-hand side With pressure inlet on left-hand and righthand side One pressure inlet on left-hand side With pressure inlet on left-hand and righthand side One pressure inlet on left-hand side With pressure inlet on left-hand and righthand side ort connections: - Instant fittings Ø8mm O.D. Instant fittings Ø6mm O.D. Mixed ( & S) on island () S Auxiliary manual override () impulse ( ) locking (push-turn) Mixed ( & ) on island () ilots supply / Internal xternal Mixed (I & ) on island () M M M M M M6 I lease indicate the type of spool valve or accessory required Spool valves (functions) x / NC-NC K / - Solenoid air operated pilot, spring return (monostable) S / - Solenoid air operated pilot, differential return (monostable) M / - Solenoid air operated pilot and return (bistable) J / - ressure held (W) G / - ressure applied (W) B / - xhaust released (W) Reserve module (to be placed at the left end of the island) A For detailed information on spool valves see page 6 Accessories Intermediate pressure supply module D (connection is identical to that selected for ports - / of end covers, see opposite) ressure separation plate (see page 7) : Total blocking of, and (no connection)... X Blocking of and (port connection maintained)... Y Blocking of (ports and connections maintained).. W No blocking (ports, and connections maintained) V Blocking of (ports and connections maintained).. T Blocking of (ports and connections maintained).. R () Mounting of module D requires a pressure separation plate to be written in two positions (e.g. DX or XD, see page 7) Spool valve position ort connections: - / Instant fittings 0 mm O.D. Q G/ G Option without option 00 other options.. 99 Island mounting Island delivery On frame ( x Ø.) Assembled A On rail N 00 - DIN Assembled C () Different spool valve versions can be mixed on an island. In this case: - indicate type in the bas-interfacec reference - fill in reference line ORDRING XAML : 678MG00A ort connections - MMJWMJJJJJJ MGA island, Multipol I6, not designed for future extension, with SUB-D 7 connector. Unit supplied assembled, with end covers for frame mounting and two pressure or vacuum inlets, left and right, G/ thread. spool valves for connection with 8 mm OD instant hose fittings, locking-type manual override, external pilot (versions not mixed). Spool valve types: - seven bistable / spool valves, type J, in positions to 6 and - two / spool valves, centre open to exhaust (W), type, in positions 7 and 8 - three monostable / spool valves, type M, in positions 9, and - one pressure separation plate, flow path blocked, type W, in position 0! Spool valve versions (with mixed connections) Manual override Instant fittings 8 mm O.D. Instant fittings 6 mm O.D. () impulse ( ) locking () impulse ( ) locking ilots / Internal xternal Internal xternal Internal xternal 6 Internal 7 xternal 8 How to fill in reference line : - Fill in only if different spool valve versions are to be mixed on an island. - Use the spool valve position numbers specified in reference. - Repeat the type of accessory in the same position number as specified in reference. A7-7

18 MULTIOL - I6 DIMNSIONS AND WIGHTS Island with up to 8 spool valves (pressure supply from left side) Version with pressure supply from left and/or right side 7, 8,, 8, 6, L* ± = 67 + (n x 8) 6, L* = L +, = = 9 6,, 8-8 -, Number of spool valves Right side pressure supply L* (±) L* Weight (kg) * Dimensions of island with pressure supply from left side SUB-D Island with 9 to 6 spool valves 7, 8,, 8 7, 6, L ± = 9 + (n x 8) L = L + 6,, 0 9 6,,, SUB-D / 7 orts - / : with instant fittings for flexible hose O.D. 0 mm or G/ thread orts - : with instant fittings for flexible hose O.D. 6 or 8 mm orts / - 8/8 : with instant fittings for flexible hose O.D. mm or ØM thread Frame ( Ø.) or DIN rail mounting Number of spool valves L (±) L Weight (kg) A7-8

19 SOOL VALV ISLAND with control over ROFIBUS-D protocol neumatic spool valve island for data exchange via field bus and standardised ROFIBUS-D protocol. Up to 6 bistable spool valves can be linked to one ROFIBUS-D interface. asy cabling with M connectors. I6 protection allowing for direct mounting on machines, close to the actuators. High performance, modular, easy-to-install unit with LD indicators for easy diagnostic analysis and maintenance. COMBINATIONS Units can be grouped as follows: - One ROFIBUS-D island with up to 6 bistable MGA spool valves. Frame or DIN N 00 rail mounting. Optional mixing of: - all spool valve functions, - 6 or 8 mm O.D. instant fittings. - Different types of manual override: impulse-type or locking push/turn-type. - Internal and external pilot pressure supply. - ressure separation plate and intermediate pressure supply module. LC Repeater V = Repeater 6 V = orts - / : with instant fittings for flexible hose O.D. 0 mm or G/ thread orts - : with instant fittings for flexible hose O.D. 6 or 8 mm orts / - 8/8 : with instant fittings for flexible hose O.D. mm or ØM thread Frame ( Ø.) or DIN rail mounting Interconnection modules 6 lectrical M connectors for bus cable and power supply rr +V Run +V LCTRICAL CHARACTRISTICS (see following page) NUMATIC CHARACTRISTICS (see page 6) ORDRING INFORMATION MGA spool valve islands with ROFIBUS-D protocol are delivered pre-assembled, tested and ready for installation To order: - Specify the MGA ROFIBUS-D spool valve island in the or reference lines according to the desired assembly (see following pages. - Wiring accessories must be ordered separately as required (see following pages). - Mounting and pneumatic accessories must be ordered separately as required (see page 0). - Installation Manual - code: NOT: For an easy ordering of a spool valve island, use the configurator available at which will help you to completely fill in the reference lines for an island in accordance with the desired application and automatically specify the list of all the necessary components. A7-9

20 ROFIBUS-D ROFIBUS-D SOOL VALV ISLANDS The islands and the control system (LC) are connected by a ROFIBUS-D bus cable to pilot the spool valves. A second cable is used for the V DC power supply of the network interface and the spool valves. COMMUNICATION CHARACTRISTICS Communication protocol : ROFIBUS-D (DIN9 - part - N070) Transmission : shielded twisted pair, RS 8 interface Bus structure : line or tree structure with repeaters Max. number of spool valve islands : 97 islands ( participants) Number of valves per island : to 6 spool valves Max. bus cable length : 00 m - 00 m, depending on transmission speed Transmission speed : automatic selection from 9.6 Kbaud to Mbaud Island addressing (participants) : integrated rotary-type switches Compatibility with control system : no modification of current programs Compatible equipment : SIMNS, SCHNIDR, etc. LCTRICAL CHARACTRISTICS Supply voltage : VDC, ±0%. The spool valves can be supplied separately. Consumption : 7 ma per coil on power supply <00 ma for interfacepower supply rotection : I6 (coil insulation class: F) lectrical insulation : optocouplers eak voltage suppression : integrated in the island for each coil Bus connection (IN/OUT) : female M socket V supply connection : male M socket arth conection : at middle pin of M connectors lectromagnetic compatibility : in accordance with U directive MC 89/6/C. C mark ROFIBUS-D CONNCTION The front panel of the pneumatic spool valve island for rofibus-d is equipped with M connectors for the bus cable and power supply. K H L BUS F rr +V Run +V + V DC I G K K ACCSSORIS FOR ROFIBUS-D Description Codes ower supply I -pin female connector M for V DC power supply for 6-8 mm cable rofibus-d B-coded F G L M T-connector for rofibus-d -pin female connector M for rofibus-d for 6-8 mm cable -pin male connector M for rofibus-d for 6-8 mm cable (K): Cable to be ordered separately. Connectors dimensions : see installation manual max. MBaud max. MBaud H Male terminating resistor for rofibus-d max. MBaud max. MBaud /" floppy disk JM-VB-JOUCOMATIC for the configuration of the LC controller card intended for Buslink rofibus-d islands A7-0

21 ROFIBUS-D ORDRING INFORMATION FOR MGA ISLAND MGA island with ROFIBUS-D MGA ISLAND Island versions ROFIBUS-D : Island not designed for future extension Island designed for future extension (max. 6 valves) One pressure inlet on left-hand side With pressure inlet on left-hand and righthand side One pressure inlet on left-hand side With pressure inlet on left-hand and righthand side 678 type Spool valve position lease indicate the type of spool valve or accessory required Spool valves (functions) x / NC-NC K / - Solenoid air operated pilot, spring return (monostable) S / - Solenoid air operated pilot, differential return (monostable) M / - Solenoid air operated pilot and return (bistable) J / - ressure held (W) G / - ressure applied (W) B / - xhaust released (W) Reserve module (to be placed at the left end of the island) A For detailed information on spool valves see page 6 Spool valve versions ort connections: - Instant fittings Ø8mm O.D. Instant fittings Ø6mm O.D. Mixed ( & S) on island () S Auxiliary manual override () impulse ( ) locking (push-turn) Mixed ( & ) on island () ilots supply / Internal xternal Mixed (I & ) on island () I ort connections: - / Instant fittings 0 mm O.D. Q G/ G Accessories Intermediate pressure supply module D (connection is identical to that selected for ports - / of end covers, see opposite) ressure separation plate (see page 7) : Total blocking of, and (no connection)... X Blocking of and (port connection maintained)... Y Blocking of (ports and connections maintained).. W No blocking (ports, and connections maintained) V Blocking of (ports and connections maintained).. T Blocking of (ports and connections maintained).. R () Mounting of module D requires a pressure separation plate to be written in two positions (e.g. DX or XD, see page 7) Spool valve position Option without option 00 other options.. 99 Island mounting Island delivery On frame ( x Ø.) Assembled A On rail N 00 - DIN Assembled C () Different spool valve versions can be mixed on an island. In this case: - indicate type in the bas-interfacec reference - fill in reference line ORDRING XAML: 678G00A Spool valve versions (with mixed connections) ort connections Manual ilots - override / Instant fittings () impulse 8 mm O.D. Instant fittings 6 mm O.D.! ( ) locking () impulse ( ) locking Internal xternal Internal xternal Internal xternal 6 Internal 7 xternal 8 How to fill in reference line : - Fill in only if different spool valve versions are to be mixed on an island. - Use the spool valve position numbers specified in reference. - Repeat the type of accessory in the same position number as specified in reference. MMJWMJJJJJJ MGA island, ROFIBUS-D, designed for future extension. Unit supplied assembled, with end covers for frame mounting and two pressure or vacuum inlets, left and right, G/ thread. spool valves for connection with 8 mm OD instant hose fittings, locking-type manual override, external pilot (versions not mixed). Spool valve types: - seven bistable / spool valves, type J, in positions to 6 and - two / spool valves, centre open to exhaust (W), type, in positions 7 and 8 - three monostable / spool valves, type M, in positions 9, and - one pressure separation plate, flow path blocked, type W, in position 0 A7-

22 ROFIBUS-D DIMNSIONS AND WIGHTS Island with up to 8 spool valves (pressure supply from left side) Version with pressure supply from left and/or right side, 8 7, 8, 6, L* ± = 67 + (n x 8) 6, L* = L +, 0 8 = = 9 6,, 8-8 -, 8 08, rr +V Run +V rr +V Run +V () 6 7 () 7 6 Number of spool valves Right side pressure supply () L* (±) L* Weight (kg) * Dimensions of island with pressure supply from left side. () ossibility of equipping islands with to 8 spool valves with a supplementary right side pressure supply module (extra lengths must be added). ()6 mm with T-connector Island with 9 to 6 spool valves 8 rr +V Run +V, 8 7, 6, L ± = 9 + (n x 8) L = L + 6,, 6 7 () 9 6,,, rr +V Run +V orts - / : with instant fittings for flexible hose O.D. 0 mm or G/ thread orts - : with instant fittings for flexible hose O.D. 6 or 8 mm orts / - 8/8 : with instant fittings for flexible hose O.D. mm or ØM thread Frame ( Ø.) or DIN rail mounting Number of spool valves L (±) L Weight (kg) A7-

23 SOOL VALV ISLAND with control over AS-interface protocol NTRFAC neumatic spool valve island for data exchange via field bus and standardised AS interface protocol. Up to 8 spool valves can be linked to one AS interface. asy cabling with instant vampire-type connectors and flat profiled -wire cables. Connection of to 8 inputs for sensor status readback. I6 protection allowing for direct mounting on machines, close to the actuators. High performance, modular, easy-to-install unit with LD indicators for easy diagnostic analysis and maintenance. The MGA AS-Interface island is provided with individual AS- Interface connectors for direct installation and piloting of spool valves with -pin solenoid coils to DIN 6 or ISO 00 (max. 7.W). neumatically operated spool valves and general purpose valves can be installed on one AS-Interface network. Individual AS-Interface connectors: see leaflet. COMBINATIONS MGA-AS-Interface islands can be grouped as follows: - AS-Interface unit with or nodes and bistable or max. 8 monostable MGA spool valves (see following page). - or AS-Interface units with max. or spool valves. Spool valve island with our without inputs for data readback. Frame or DIN N 00 rail mounting. Optional mixing of: - all spool valve functions, - 6 or 8 mm O.D. instant fittings. - Different types of manual override: impulse-type or locking push/turn type. - Internal and external pilot pressure supply. - ressure separation plate and intermediate pressure supply module AS-Interface master ASi yellow cable black cable AS-Interface gateway to other protocols (rofibus-d, FIIO, Device Net etc.) V = orts - / : with instant fittings for flexible hose O.D. 0 mm or G/ thread orts - : with instant fittings for flexible hose O.D. 6 or 8 mm orts / - 8/8 : with instant fittings for flexible hose O.D. mm or ØM thread Frame ( Ø.) or DIN rail mounting Interconnection modules - Certified 6 lectrical vampire-type connector for AS-Interface cable and power supply cable. 7 Input connectors ØM (on request) ( connector for inputs) 8 Ground terminal (AS-Interface module with inputs) - - Zertifikat NTRFAC N 970 Certifié AS-Interface power supply LCTRICAL CHARACTRISTICS (see following page) NUMATIC CHARACTRISTICS (see page 6) ORDRING INFORMATION MGA spool valve islands with AS interface control are delivered pre-assembled, tested and ready for installation To order: - Specify the MGA AS-Interface spool valve island in the or reference lines according to the desired assembly. - Wiring accessories must be ordered separately as required (see following pages). - Mounting and pneumatic accessories must be ordered separately as required (see page 0). - Supply of installation manual, code : NOT: For an easy ordering of a spool valve island, use the configurator available at which will help you to completely fill in the reference lines for an island in accordance with the desired application and automatically specify the list of all the necessary components. A7-

24 AS-INTRFAC AS INTRFAC ISLAND ASSMBLY The components are connected to a control system (LC) with a AS-Interface bus cable (yellow flat cable Y ) to pilot the spool valves. A second adapter (X) is used to supply the spool valves with V DC power (black flat cable B ). Upon request, the AS-Interface connection module (G) can be equipped with -pin ØM connectors for the inputs to transmit status information from the sensors. G Y B X MGA-AS-Interface ISLAND without inputs (types A - A - A - A6) with inputs ( * ) (types A - A) with 8 inputs ( * ) (types A7 - A8) G ( ) inputs per ØM connector * MAXIMUM CAACITY OF TH SOOL VALV ISLAND According to the configuration you choose, the islands can be equipped with a maximum of 8 inputs and 8 outputs ( output = spool valve pilot). The maximum capacity of the island depends on the number of nodes (see table below). NOT: - Maximum configuration for node: outputs / inputs - Maximum configuration for nodes: 8 outputs / 8 inputs - output = monostable spool valve - outputs = monostable spool valves or bistable spool valve xample for maximum configuration: Number of nodes Max. number of spool valves monostable or bistable or twin / NC 8 monostable or bistable or twin / NC or monostable + bistable () Max. number of inputs 8 COMMUNICATION CHARACTRISTICS Communication protocol : AS interface (bidirectional mode, S-7.F profile) Transmission : flat AS-Interface cable (yellow, wires) Bus structure : any structure according to AS-Interface standards Max. number of spool valve islands : nodes ( valve island can have nodes) Max. number of valves per interface : to 8 Max. number of inputs : 8 Max. bus cable length : 00 m (00 m with repeater) Island addressing (participants) : AS-Interface master Compatibility with control system : no modification of current programs Compatible equipment : various options LCTRICAL CHARACTRISTICS Supply voltage : V DC, ±0% at the island (max. ripple ratio: 0 %). Supply to the valves with an additional flat AS-Interface cable, (black, wires) class (LV). Max. consumption : 7 ma per coil on power supply (black cable) <00mA per node on AS-Interface bus cable (yellow cable) Max. consumption for the sensors : 0mA per node rotection : I6 (coil insulation class: F) lectrical insulation : optocouplers eak voltage suppression : integrated in the island for each coil Bus connection (IN/OUT) and V supply : vampire-type panel connector for yellow and black cable Input connection : -pin female panel connector M arth connection : earthing screw on the connection module with inputs lectromagnetic compatibility : in accordance with U directive MC 89/6/C C mark A7-

25 AS-INTRFAC CONNCTION OF AS-INTRFAC BUS The front side of the MGA spool valve island for AS-Interface is equipped with vampire-type adapters for instant connection without having to strip the flat yellow (bus cable) or black (power cable) profiled cables. The yellow cable is for data transmission and power supply to the sensor inputs. The black cable is for power supply to the spool valves. Connection of AS-Interface bus Y Connection of power supply for spool valves Y X X B LCTRICAL CONNCTION OF INUTS WITH M CONNCTOR The three following types of M connectors are recommended: - Strait duo connector (A) for the connection of separate cables (one for each sensor). - Straight mono connector (B) for the connection of a sensor or cable bundle. - Right-angle mono connector (C) for the connection of a sensor or cable bundle. Right-angle connectors are space saving (approx. -6mm). -wire or -wire sensors can be connected to all modules. Sensor Sensor Sensor Sensor Sensor View on female pin side of outlet ØM (C) Sensor (A) (B) Sensor ACCSSORIS FOR AS-INTRFAC Accessory Description Code Black profiled cable for V power supply, length: set of 0 heat-shrinkable end caps for profiled cable ends to ensure I6 protection m 0 m 00 m set of 0 self-adhesive flat cable mounting clips Straight duo connector M with male pins for inputs Ø - mm Straight mono connector M ( cable Ø-6 mm) with male pins for inputs Right-angle mono connector M ( cable Ø - 6 mm) with male pins for inputs (rotatable by 80 ) A7-

26 () AS-INTRFAC COD OF MGA ISLAND WITH ON AS-INTRFAC UNIT (8 spool valves at maximum) For island assembly with or AS-Interface units see following page. MGA island with x AS-Interface MGA ISLAND Island versions node AS-Interface: Without input With inputs (ØM) node AS-Interface: Without input Spool valve versions With inputs (ØM) A7-6 One pressure inlet on left-hand side With pressure inlet on lefthand and right-hand side One pressure inlet on left-hand side With pressure inlet on lefthand and right-hand side One pressure inlet on left-hand side With pressure inlet on lefthand and right-hand side One pressure inlet on left-hand side With pressure inlet on lefthand and right-hand side ort connections: - Instant fittings Ø8mm O.D. Instant fittings Ø6mm O.D. Mixed ( & S) on island () 678 Island mounting Island delivery On frame ( x Ø.) Assembled A On rail N 00 - DIN Assembled C () Different spool valve versions can be mixed on an island. In this case: - indicate type in the bas-interfacec reference - fill in reference line A A A A A A6 A7 A8 S Auxiliary manual override () impulse ( ) locking Mixed ( & ) on island () ilots supply / Internal xternal Mixed (I & ) on island () I ort connections: - / Instant fittings 0 mm O.D. Q G/ G Option without option 00.. other options 99 A - Spool valve position 9 () lease indicate the type of spool valve or accessory required () Spool valves (functions) x / NC-NC K / - Solenoid air operated pilot, spring return (monostable) S / - Solenoid air operated pilot, differential return (monostable) M / - Solenoid air operated pilot and return (bistable) J / - ressure held (W) G / - ressure applied (W) B / - xhaust released (W) Reserve module (to be placed at the left end of the island) A For detailed information on spool valves see page 6 () Max. configuration of AS-Interface island: 8 monostable spool valves for -node AS-Interface to be mounted in 9 positions if a pressure separation plate is used. Accessories ressure separation plate (see page 7) : Total blocking of, and (no connection)... X Blocking of (ports and connections maintained).. W Blocking of and (port connection maintained)... Y Blocking of (ports and connections maintained).. T Blocking of (ports and connections maintained).. R Spool valve position 9 () Spool valve versions (with mixed connections) Manual override ort connections - Instant fittings 8 mm O.D. Instant fittings 6 mm O.D. () impulse ( ) locking () impulse ( ) locking ilots / Internal xternal Internal xternal Internal xternal 6 Internal 7 xternal 8 How to fill in reference line : - Fill in only if different spool valve versions are to be mixed on an island. - Use the spool valve position numbers specified in reference. - Repeat the type of accessory in the same position number as specified in reference. ORDRING XAML : 678A7IG00C JJMMMM MGA island with AS-interface protocol, two nodes, with 8 inputs over M connectors, one pressure inlet on left-hand side, G/ thread. Unit designed for mounting on DIN rail, supplied assembled, including six spool valves with 8 mm OD instant hose fittings, impulse-type manual override, internal pilot. Spool valve types: - four monostable / spool valves, type M, in positions to - two bistable / spool valves, type J, in positions and 6!

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