MULTIPOL - VDMA. PNEUMATIC SPOOL VALVE ISLANDS VDMA ISO 02 - ISO 01 (G1/8 - G1/4) designed for connection to a PLC by multiwire cable

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1 P8.G.R PEUATIC SPOOL VALVE ISLADS VDA - ISO - ISO (G/8 - G/) designed for connection to a PLC by multiwire cable ULTIPOL - VDA IPUT IPUT OUTPUT OUTPUT

2 OUTPUT IPUT IPUT ULTIPOL - VDA Pneumatic spool valve island designed for connection to a PLC by means of a multiwire cable (ULTIPOL) for easy communication with PLC. Reduced time and costs for wiring, easy maintenance. EFORE PLC TERIAL With the ULTIPOL system, wire assembly is no longer bulky or difficult and takes less time. Pneumatic distribution island designed for connection to an API by a multi-core cable ( wire or 9 wire) with a SU-D ( contact) or Ø (9 contact) connector /9 OW PLC CHARACTERISTICS Island of to monostable or bistable / and / VDA ISO and ISO spool valves, G/8 or G/ Integrated connections Power supply: V DC Visual indicator (LED) for each coil and each input/output Common pressure supply to all valves uilt-in exhaust outlet in the subbase for environmental protection Versions with or without inputs for sensor status display or additional outputs ULTIPOL connection structure without input by SU-D (A) or Ø () connector (A) 9 (A) () PLC input/output cards ULTIPOL connection structure with inputs by SU-D connectors PLC input/output cards Island n Island n Island n n Island n - aximum capacity of island with SU-D connector : bistable spool valves + inputs - aximum capacity of island with Ø connector : 8 bistable spool valves These islands are designed to receive monostable or bistable / or / spool valves to standard VDA : ISO (width 8 mm), Series 8, G/8, flow : l/min (AR) ISO (width mm), Series 9, G/, flow : 9 l/min (AR) On these islands, E.., Size, COO mating surface pilot solenoid valves (E) are placed on the same side as the spool valves (D). In the bistable version, each spool valve is controlled by an additional integral twin pilot miniature solenoid valve with combined electrical connection offering a more compact design as shown in the figure opposite. ULTIPOL version with connector, see page 9 (E) (D) Island n n P8-

3 ULTIPOL-VDA WITH SU-D COECTOR ULTIPOL Pneumatic valve island for connection to a PLC by means of a multiwire cable and connector. The following two versions are available: ULTIPOL / VDA without input/outputs ULTIPOL / VDA with inputs/outputs ULTIPOL / VDA without input/outputs ADVATAGES With the many advantages it offers, the ultipol system meets modern needs for automated installations. o bulky and difficult wiring. Time and money saved due to direct electric cabling and common air supply. Visual display and quick disconnection for easy maintenance. Unit tested and equipped with spool valves at delivery. FEATURES Islands with integral connection systems designed for to VDA ISO (Series 8 - G/8) or ISO (Series 9 - G/) spool valves All spool valves on one island are connected with a single multiwire cable ( wires) and a -pin male SU-D panel connector. LED visual indicator for each coil, each output and each input. Impulse manual override. COIATIOS ultipol units can be grouped as follows: Islands with,, 8,,, or monostable or bistable /, / spool valves; all functions adaptable on the same island. Different sized islands for spool valves 8, 9 (only one valve size per island). The maximum number of islands depends on the number of input/ output cards which a PLC can receive. Connection structure: see previous page. Islands with input modules for sensor status display and/or with additional output modules. In this version the islands are fitted with a second SU-D connector. OPTIOS (consult us) Island with air supplied at two different pressure rates. Island with external air supply for pilot pressure. ELECTRICAL CHARACTERISTICS Supply voltage : V DC, ±% ax. ripple ratio : % Current draw per pilot Current draw per input : 9 ma Coil insulation class : F Protection : IP Spool valve supply connection Input connection Connection of additional outputs Input connection (output wire to PLC) Earth connection Electromagnetic compatibility ULTIPOL / VDA with inputs/outputs ax. inputs and outputs ax. modules Spool valves odule for electrical connection odule with 8 inputs odule with inputs odule with 8 additional outputs : ma (monostable spool valve), 9 ma (bistable spool valve) : -pin male SU-D panel connector : -pin female panel connector or screw terminals : -pin female panel connector or screw terminals : -pin female SU-D panel connector : with supply connector or screw on the pneumatic subbase : in accordance with EU directive EC 89//EEC CE identification OUTPUT YTE I P U T IPUT YTE YTE YTE PEUATIC CHARACTERISTICS Fluid : air or neutral gas, filtered at µm, lubricated or not Operating pressure :. to 8 bar Flow rate (Qv at bar) 8 : l/min (AR) 9 : 9 l/min (AR) Allowable temperature : + C to + C For additional information on spool valve, see P8 P8-

4 DESCRIPTIO OF ULTIPOL ISLADS WITH SU-D COECTORS ULTIPOL WITHOUT IPUT Ports (ISO ) G/8 G/ 9 (ISO ) G/ G/8 9 ULTIPOL WITH IPUTS/OUTPUTS 9-8 OUTPUT IPUT 9 o. Description Subbase for pneumatic connection of the ultipol island onostable or bistable / or / spool valves (max. ) Size, x / miniature solenoid valve (one pilot for a bistable valve) or x / (for a monostable valve) Pneumatic supply "" and exhausts " and " with threaded connection Operating ports " and " with threaded connection Arrival of external pilot pressure Connectable pilot exhaust 8 Pilot electrical and pneumatic mating surface blanking plate (see accessories) 9 ISO /ISO spool valve pneumatic mating surface blanking plate male contact SU-D connector for powering the island via a multi-core cable LED visual indicator for pilot valves ultipol connection module (with inputs) -pin female SU-D panel connector for inputs (return wire to PLC) odule with 8 or inputs odule with 8 additional outputs (max. modules) Input/output connection with female panel connector Ø or screw terminals LED visual indicator for inputs and additional outputs 9 Earth connection P8-9

5 ORDERIG IFORATIO FOR A ULTIPOL VDA ISO - ISO (with SU-D connector) When ordering please specify the electrical components, the pneumatic components, and the optional accessories separately. Electrical components (version with inputs/outputs only) C E TYPE E OPTIO - Electrical modules (max. ) CE Electrical components Please indicate the type of module required E ULTIPOL WITH IPUTS OPTIOS without } other options Pneumatic components ultipol WITHOUT inputs/outputs ultipol WITH inputs/outputs P GR Pneumatic components Spool valve and size 8 (ISO ) 8 9 (ISO ) OPTIOS without option External supply of solenoid valves pilot } other options PORTS : - PORTS : - - G } Connection Gaz thread PT thread lateral G Position Connection Gaz thread PT thread lateral Emplacement C U C P GR OPTIO o. of places - Type E E E S S Function of the input/output modules 8 PP inputs, screw terminals (max. modules) 8 PP inputs, female panel connector (max. modules) PP inputs, female panel connector (max. modules) 8 PP outputs.a, screw terminals (max. modules) 8 PP outputs.a, female panel connector (max. modules) position type A J G E Positions for to spool valves Please indicate the type of valve required for each position Spool valve functions lanking plates for pneumatic mounting surface / - Solenoid air operated pilot Differential return / - Solenoid air operated pilot and return / - Pressure held (W) Solenoid air operated pilot / - Pressure applied (W) Solenoid air operated pilot / - Exhaust released (W) Solenoid air operated pilot For detailed information on spool valves see P8- : umber of spool valve places on the island ORDERIG EAPLE - Reference : CUGG8 - JGJJEJA ISO ULTIPOL island without input, for Series 8 spool valves, with 8 positions featuring the following products: - Position n : / spool valve, type J - Position n : / (W) spool valve, type G - Position n : / spool valve, type J - Position n : / spool valve, type J - Position n : / (W) spool valve, type E - Position n : / spool valve, type - Position n : / spool valve, type J - Position n 8 : A spool valve pneumatic mating surface blanking plate allowing subsequent extension (one set of pilot electrical and pneumatic mating surface blanking plates also required (see accessories) ACCESSORIES (see overleaf) P8-

6 ACCESSORIES FOR ULTIPOL WITH SU-D COECTOR Description Codes Spool valve pneumatic mating surface blanking plate ISO ISO Pilot electrical and pneumatic mating surface blanking plate + 88 Straight -pin female SU-D connector for ultipol (without cable) (for outputs / spool valves) 88 9 Straight -pin female SU-D connector, IP, with cable, wires x, mm, mounted to connector L m m m. ().. m () Options for ultipol spool valve islands with sensor inputs Straight -pin male SU-D connector for ultipol (without cable) Straight -pin male SU-D connector, IP, with cable, wires x, mm, mounted to connector -pin male duo connector for inputs/outputs Ø- mm Straight -pin male mono connector ( cable) for input/output Ø- mm L m m m. ().. m () () Other length, in metres, to be specified on order : max. m (please consult us for longer cables). DIESIOS OF ULTIPOL ACCESSORIES -pin connector for OUTPUTS : 88 9 (female connector) for IPUTS : 88 9 (male connector) C IPUTS / OUTPUTS (Ø - straight connector) DUO connector : 88 Pg Ø Ø - mm IPUTS / OUTPUTS (Ø - straight connector) OO connector : 88 Pg Ø Thickness: mm Ø - mm WEIGHTS Weight of the ultipol island without electrical connection module or input/output module (kg) 8 (ISO ) 9 (ISO ) n : number of valves 8,,9,,,,,,,,, 8, 9, Weight of electrical connection module (for version with inputs):. kg Weight of an input or output module:. kg Total weight of a ULTIPOL-VDA spool valve island : define the weight of the pneumatic components from the spool valve and number of valves required (see above table) + the weight of the electrical connection module + the weight of any I/O module required (. kg x n modules). P8-

7 DIESIOS - OUTIG ULTIPOL WITHOUT IPUT The island is provided with two or four mounting holes in the spool valve subbase and two mounting holes on the left side for the input/ output modules. The centre distances L and L or L are dependent on the number and size of the spool valves (L or L) and on the number of additional input/output modules (L); see table below. ake sure there is enough room on the right-hand side for pressure supply and optional exhaust silencers. P x G/8 P SU-D ØZ n U U S O R P() 8 (ISO ) 9 (ISO ) L n : number of input/output modules without, 9,,,, 8 mm 8 (ISO ) ØV Q W T, SU-D L n, 8 (ISO ) 9 (ISO ) 8 (ISO ) 9 (ISO ) L n : number of spool valves mm L n : number of spool valves mm P 9 (ISO ) x G/8 ØV Q W T,, ULTIPOL WITH IPUTS L,, P() Overall length of ULTIPOL/VDA 8 (ISO ) - without input : L + - with inputs : L + L +, 9 (ISO ) - without input : L + - with inputs : L + L + ounting : xø, counterbored Ø9; depth. ounting : xø, counterbored Ø9; depth. 8 (ISO ) 9 (ISO ) x G/8 W Q ØV W Q T x G/8 ØV T D K D K Ø, n L Ø, n L E E 9,, ØZ n L n L U U S O P R,,, D E K O P P P () P () 8 (ISO ),,,,, 9 9 (ISO ) 8,, 9 mm Q R S T U ØV W Z 8 (ISO ) 8, 9 G/ 8, G/8 9 (ISO ),,, G/8, G/ () Heights P and P are minimum dimension for different connector and cable mounting. mm Weights, see opposite P8-

8 YTE YTE YTE YTE ULTIPOL - VDA PEUATIC AD ELECTRICAL COECTIO ULTIPOL WITHOUT IPUT ULTIPOL WITH IPUTS / OUTPUTS C A OUTPUT I P U T IPUT A A E A Pressure supply and exhausts - Operating ports - C Cable connection to PLC for power supply of coils by SU-D connector D C A Pressure supply and exhausts - Operating ports - C Cable connection to PLC for power supply of coils D Return of input signals to PLC E Sensor inputs and additional outputs (upon request) COECTIO OF PRESSURE SUPPLY Supply with pressure (P) ULTIPOL WITHOUT IPUT - Islands without inputs can be supplied at choice from the left or right or from both sides (ISO ) G/ 9 (ISO ) G/8 ULTIPOL WITH IPUTS / OUTPUTS - An island with to spool valves must be supplied from the right side. IPUT P P P ounting recommendations A maximum of five spool valves can be operated at the same time without pneumatic malfunction. When using more than valves, the island must be supplied from both sides. - Island with 8 to spool valves These islands are supplied, for the purpose, with three additional connection ports on the left-hand side of the spool valves IPUT P P P P Supply with different pressures (P - P) Spool valves can be supplied by module of four or six at pressure P (consult us) P8-8

9 WITH COECTOR ULTIPOL Pneumatic valve island for connection to a PLC by means of a multiwire cable and connector. ULTIPOL unit without cable entry with 9 male contact connector ADVATAGES With the many advantages it offers, the ultipol system meets modern needs for automated installations. o bulky and difficult wiring. Time and money saved due to direct electric cabling and common air supply. Visual display and quick disconnection for easy maintenance. Unit tested and equipped with spool valves at delivery. FEATURES Islands with integral connection systems designed for to VDA ISO (Series 8 - G/8) or ISO (Series 9 - G/) spool valves All spool valves on one island are connected with a single multiwire cable and a 9-pins panel connector. LED visual indicator for each coil, each output and each input. Impulse manual override. COIATIOS ultipol units can be grouped as follows: Islands with,, 8,,, or monostable or bistable /, / spool valves; all functions adaptable on the same island. Different sized islands for spool valves 8, 9 (only one valve size per island). 9 Island n 9 Island n 9 PLC output cards Island n n OPTIOS (consult us) Island with air supplied at two different pressure rates. Island with external air supply for pilot pressure. CARACTERISTIQUES ELECTRIQUES Supply voltage : V DC, ±% ax. ripple ratio : % Current draw per pilot : ma (monostable spool valve), 9 ma (bistable spool valve) Current draw per input : 9 ma Coil insulation class : F Protection : IP Spool valve supply connection : connector with 9-pins male Earth connection Electromagnetic compatibility : with supply connector or screw on the pneumatic subbase : in accordance with EU directive EC 89//EEC CE identification CARACTERISTIQUES PEUATIQUES Fluid : air or neutral gas, filtered at µm, lubricated or not Operating pressure :. to 8 bar Flow rate (Qv at bar) 8 : l/min (AR) 9 : 9 l/min (AR) Allowable temperature : + C to + C For additional information on spool valve, see P8 P8-9

10 DESCRIPTIO OF ULTIPOL ISLAD WITH COECTOR ULTIPOL WITHOUT IPUT Ports (ISO ) G/8 G/ 9 (ISO ) G/ G/ o. Description Subbase for pneumatic connection of the ultipol island onostable or bistable / or / spool valves (max. 8) Size, x / miniature solenoid valve (one pilot for a bistable valve) or x / (for a monostable valve) Pneumatic supply "" and exhausts " and " with threaded connection Operating ports " and " with threaded connection Arrival of external pilot pressure Connectable pilot exhaust 8 Pilot electrical and pneumatic mating surface blanking plate (see accessories) 9 ISO /ISO spool valve pneumatic mating surface blanking plate LED visual indicator for pilot valves 8 9 male contact connector for powering the island via a multi-core cable 9 Earth connection PEUATIC AD ELECTRICAL COECTIO ULTIPOL WITHOUT IPUT C A A A Pressure supply and exhausts - Operating ports - C Cable connection to PLC for power supply of coils by connector COECTIO OF PRESSURE SUPPLY (see page 8) P8-

11 ORDERIG IFORATIO FOR A ULTIPOL VDA ISO - ISO (with connector) When ordering please specify the pneumatic components and the optional accessories separately. Pneumatic components ultipol WITHOUT inputs/outputs C U GR OPTIO o. of places - position 8 Positions for to 8 spool valves 8 GR Spool valve and size 8 (ISO ) 8 9 (ISO ) OPTIO without option connector External supply of solenoid valves pilot } other options PORTS : - PORTS : - - } G Connection Gaz thread PT thread lateral G Emplacement Connection Gaz thread PT thread lateral Emplacement type A J G E Please indicate the type of valve required for each position Spool valve functions lanking plates for pneumatic mounting surface / - Solenoid air operated pilot Differential return / - Solenoid air operated pilot and return / - Pressure held (W) Solenoid air operated pilot / - Pressure applied (W) Solenoid air operated pilot / - Exhaust released (W) Solenoid air operated pilot : 8 umber of spool valve places on the island ORDERIG EAPLE - Reference : CUGG8 - JJJEJA ISO ULTIPOL island without input, for Series 8 spool valves, with eight positions featuring the following products: - Position n : / spool valve, type J - Position n : / (W) spool valve, type - Position n : / spool valve, type J - Position n : / spool valve, type J - Position n : / (W) spool valve, type E - Position n : / spool valve, type - Position n : / spool valve, type J - Position n 8 : A spool valve pneumatic mating surface blanking plate allowing subsequent extension (one set of pilot electrical and pneumatic mating surface blanking plates also required (see accessories) ACCESSORIES (see overleaf) P8-

12 ACCESSORIES FOR ULTIPOL (with connector) Designation Spool valve pneumatic mating surface blanking plate Pilot electrical and pneumatic mating surface blanking plate + Spool valves ISO ISO Codes General applications Straight connector with 9 female contacts for ultipol manifold 9 elbow connector with 9 female contacts for ultipol manifold Car industry specifications Straight connector with 9 female contacts + IP moulded cable with x. mm cores and x mm cores, class, resistant to cutting fluids (COO E) and sparks. Cable length: m. 9 elbow connector with 9 female contacts + IP moulded cable with x. mm cores and x mm cores, class, resistant to cutting fluids (COO E) and sparks. Cable length: m. m m DIESIOS OF ULTIPOL ACCESSORIES General applications Straight connector Code : 88 Car industry specifications Straight connector + m moulded cable Code : 88 Pg, (Ø à mm) m 88 9, Ø Pg, (Ø à mm) Ø Ø x Ø 8 Ø, For flexible sleeving 9 elbow connector Code : 88 The connector can be rotated by 9 increments 9 elbow connector + m moulded cable Code : 88 m Ø 8 Fixed-orientation connector Due to the position of polarizer (A), the connector is installed with the cable turned towards the marking labels (see dimensions page) x Ø 8 9, A Assignment of contacts and conductors : see installation manual P8-

13 DIESIOS - OUTIG ULTIPOL WITHOUT IPUT The island is provided with two or four mounting holes in the spool valve subbase. The centre distances L are dependent on the number and size of the spool valves, see table below. ake sure there is enough room on the right-hand side for pressure supply and optional exhaust silencers. P, ØZ n U U S O P R Y Overall length of ULTIPOL/VDA 8 (ISO ) - without input : L +, 9 (ISO ) - without input : L + ounting : xø, counterbored Ø9; depth. ounting : xø, counterbored Ø9; depth. 8 (ISO ) 9 (ISO ) L n : number of spool valves mm 8 (ISO ) 9 (ISO ),,,, ounting of 9 elbow connector with moulded cable 88 n L L,,, x G/8 T T ØV W Q x G/8 E K O P Q R S T 8 (ISO ),,,,, 8, 9 (ISO ) 8,,,,, mm U ØV W Y Z 8 (ISO ) 9 G/ 8, G/8 9 (ISO ) G/8, 89 G/ WEIGHTS mm Weight of the ULTIPOL - VDA (kg) 8 (ISO ) 9 (ISO ) n : number of spool valves 8,,9,,,, ØV W Q P8-

14 ELECTRICAL COECTIO OF IPUTS The two following connections are recommended: - detachable connector with protection to IP, - detachable screw terminals with protection to IP. Possibility of connecting sensors with or wires. Connection with connector In the version with connection, the two following types are recommended: - Straight duo connector (A) for the connection of separate cables (one for each sensor). - Straight mono connector () for the connection of a sensor or cable bundle. Sensor Sensor Sensor Sensor Sensor (A) 88 () 88 () 88 or Sensors with wires Wiring diagram of inputs View from screw side of male connector Sensors with wires (example: magnetoresistive) YTE I P U T YTE IPUT Sensor x V V V V + Sensor Sensor I x I x+ x x+ I x I x+ - GD GD + Sensor x+ - Connection with detachable screw terminals (IP) IPUT Wiring diagram of inputs Sensor with wires Sensor with wires V + V Input Input Input Input Input Input Input Input Sensor Sensor I V I Sensor - + Sensor - I GD V I GD P8-

15 COECTIO OF ADDITIOAL OUTPUTS The two following connections are recommended: - detachable connector with protection to IP, - detachable screw terminals with protection to IP. Connection with connector In the version with connection, the two following types are recommended: - Straight duo connector (A) for the connection of separate cables (one for each load). - Straight mono connector () for the connection of a component or cable bundle. Load Load Load Load Load (A) 88 () 88 () 88 OUTPUT Wiring diagram of outputs View from screw side of male connector OUT x OUT x+ Load x Load x+ GD GD Wiring diagram of outputs OUT OUTPUT PE PE V-ET GD-ET OUT Load GD OUT OUT GD OUT OUT OUT Load OUT OUT OUT P8-

16 SPOOL VALVES OF SERIES 8 (G/8) - 9 (G/) SPOOL VALVES ISO (Series 8) and ISO (Series 9) TECHICAL CHARACTERISTICS OF PILOT SOLEOID VALVES 8--P (/ C) for monostable spool valve P8- Type J G E Function symbol Operators Pilot () ( x / C) for bistable spool valve SPECIFICATIOS FLUID COTROLLED : air or neutral gas, filtered µm, air or neutral gas, filtered µm, lubricated or not lubricated or not OPERATIG PRESSURE : to 8 bar. to 8 bar AIU ALLOWALE PRESSURE : 8 bar 8 bar AIET TEPERATURE : - C, + C + C, + C ORIFICE SIZE :.8 mm. mm COSTRUCTIO ody : Polyarylamide (IEF) Ixef polyamide Internal parts : PO, PET, Stainless steel and brass Steel and plastic Sealing : R, FP itrile seals (R) Coil : Thermoplastic PET oulded monolithic magnetic circuit and coil Electrical safety : E F C9 ELECTRICAL CHARACTERISTICS SUPPLY VOLTAGE : V DC V DC ±% (max. ripple %) POWER COSUPTIO : W. W (per coil) ISULATIO CLASS : F F PROTECTIO : IP IP Return () Solenoid valve with integrated led (code : 8--P), on request DESIRED FUCTIO () = SPOOL VALVE + SOLEOID VALVE Function: / Function: / Function: / Function: / Function: / solenoid/air solenoid/air solenoid/air centre closed W solenoid/air centre open to pressure W solenoid/air centre open to exhaust W VDA size CATALOGUE UER air operated spool valve OLY ISO 8 + x 8--P differential ISO 9 + x 8--P solenoid/air CATALOGUE UER () solenoid valve Quantity x code (V DC) ISO 8 + x ISO 9 + x ISO 8 + x ISO 9 + x ISO 8 + x ISO 9 + x ISO 8 + x ISO 9 + x () Type of manual operator : non-locking () To obtain the parts necessary for obtaining one of the above functions, inform us of the code of the spool valve only (air operated) corresponding to the size + one pilot valve ASCO/JOUCOATIC reserves the right to alter the availability, design and specifications without notice.

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