CUTTING TORCHES SERIES
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1 CUTTING TORCHES SERIES PARTS mis symbol on the product + means the product is nsted JULY 1996 by Underwriters Laboratories. Inc SUPERSEDES MARCH 1994
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3 USER RESPONSIBILITY This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instructions provided. This equipment must be checked periodically. Defective equipment should not be used. Parts that are broken, missing, plainly worn, distorted or contaminated, should be replaced immediately. Should such repair or replacement become necessary, it is recommended that a telephonic or written request for service advice be made to the Authorized Distributor from whom the equipment was purchased. This equipment or any of its parts should not be altered without the prior written approval of Controls Corporation of America (CONCOA). The user of this equipment shall have the sole responsibility for any malfunction which results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than Controls Corporation of America (CONCOA) or a service facility designated by Controls Corporation of America (CONCOA). REPLACEMENT PARTS The following illustration of the equipment identifies each part by stock number, description, and quantity used if more than one. CUSTOMER ASSISTANCE In the event of equipment failure, call the CONCOA Customer Assistance Line: Please be prepared to provide the model number and serial number of the equipment involved, in addition to some details regarding its application. ORDERING To assure proper operation, use only genuine CONCOA parts and products with this equipment. To order replacement parts: a. Give the stock number, part description, and quantity of each part required. b. Give the stock number and description of equipment on which parts are to be used. c. Indicate any special shipping instructions. Check Valves prevent the reverse flow of mixed gases. Regulator Check Valves '0' size Oxy Fuel.-Torch Check Valves '0' size Oxy., Fuel. I FOR MAXIMUM SAFETY USE FLASHBACK ARRESTORS I REGULATOR MOUNTED REGULATOR MOUNTED TORCH MOUNTED MODEL-78 RESERABLE MODEL 53 MODEL "B,SIZ~ for Oxygen "B S~ze for Oxygen "8" Size for Oxygen "0" Size for Fuel Gas "B Size for Fuel Gas "8" Size for Fuel Gas 1 UL LISTED - MEETS OSHA REQUIREMENTS -COMPLY WITH IS I
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5 Item I 1 Dercrlptlon (Figure ) Nut. TIP Head. Torch 45' tiead: Torch 75" Head. Torch 90' Head Torch Straight Tube Oxygen Preheat Oxygen Tube Acetylene Preheat Oxvqen.- Valve Pack~ng Pin. TriggerlRoIl Pin 3116Dx518 ESNA 79-CH Handle. Lever Setscrew. FI PI 6-3x318 Nylock Yoke Yoke Screw Nut. Packing Pack~ng () Tr~gger Valve Slem Bushing. Lift Pin "0" Ring Pin. Lift Extens~on. Seat Holder NOT USE0 Trigger Valve Spr~ng. Trigger Valve Pack~ng. Trigger Valve Cap. Trigger Valve Nipple. Oxygen Valve Stem Assembly' (incl item 9) "0" Ring' Body. Fuel Valve Screw 4-40x118 SS (4).. Tube. Rear () Spacer () ' Apply FLUOROLUBE to item 9 " Discontinued ' Numbers in ( ) indicate quantities if more than one. t 18, use handle t t i
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7 PARTS LIST - (Figure 3) - Parts Reference No. 1 to 7 PARTS LIST - Reference No. 8 to TORCHES Stock No. 1" Long " " " 08/ / / Long 8 950" 30" Long " 38" Long / / " Long 08/ / / Long 08/ l tam No Brace item 7 used as required " Discontinued Mat'l. BRZ BRZ BRZ BRZ BRZ HEADS Items 1 Angle STR 45" 75O 90" STR 75" 90" STR 75' STR 75' 90' STR 75' 90' 75' 90' to 4 Stock No " TUBES Items 5 & 6 Item No. 5 Item No BRACES' Item No Item No Stock No De8crlptlon (Flgure 3) NUT, TIP TUBE Rear () END. Rear "0" RlNG VALVE STEM ASSEMBLY BODY FUEL VALVE NIPPLE, Oxygen HANDLE LEVER PIN ROLL 3/16 x 5/8 Esna SCREW. Mach. 10 x 3 x 1/ SETSCREW, 6-3 x 3/8 Nylok 19 YOKE 0 BUSHING LIFT PIN 1 "0" RlNG VALVE STEM ASSEMBLY PACKING 4 END. Front 5 PIN. Cuttlng Oxygen Valve 6 EXTENSION SEAT HOLDER 7 SEAT. Cutt~ng Oxygen 8 SPRING. Cutt~ng Oxygen Valve 9 RING, Cuttrng Oxygen CapSeat 30 CAP. Cutting Oxygen Valve SCREW x 1/ t HANDLE. Torch ---- t Torches with 18 prefix use handle Numbers in ( ) indicate quantities if more than one ' Apply FLUOROLUBE to items 11 and 9
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9 08 or 10 Item# I: i 9 Doscrlption (Figun 4) Nut. Tip Brace. Tube Head, Torch Tube. Oxygitn Tube. Preheat () Valve Stem (incl item 7) Packing Roll Pin 3/16 D x 518 Handle. Lever Set Screw 6 x 3 x 3/8 Yoke Screw 10 x 3 x 114 Br. Bushing, Lil Pin "0" Ring Pin. Lifl Extension Seat Holder Cap. Trigger Valve Ring* Trigger Valve Spring Trigger Valve Seat Trigger Valve Nipple. Oxygen Valve Slem (Incl, item 3)' "0" Ring' Body, Fuel Gas Valve Screw Pan head 4-40x3/16 Nic. PI Handle. Torch End. Rear Tube. Rear () End. Front l P % ?0r, ~ ' 83l194 'Apply FLUOROLUBE to items 18, and 3. Numbers in ( ) indicate quantities if more than one. fl() Required
10 TIP SELECTION - ACETYLENE Style Description General purpose cutting, light preheat General purpose contour cutting, light preheat General purpose cutting, medium preheat General purpose cutting, heavy preheat Gouging, bent 0' TIP SELECTION - MAPP GAWPROPYLENE PROPANE, NATURAL GAS OPTIONAL EQUIPMENT OPTIONAL EQUIPMENT Guide Roller Attachment Circular Cutting Attachment Flash Circle Burner Adjustable Duplex Tip Holder Adjustable Angular Torch Head DESCRIPTION Steadies and guides torch over work Used with straight torch heads Permits cumng perfect circles %"-17" Dia Permits two parallel cuts to be made with one torch Permits changing tip angle in torch to make difficult cuts easy STOCK NO
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12 WARRANTY This equipment is sold by CONTROLS CORPORATION OF AMERICA under the warranties set forth in thefollowingparagraphs. Such warranties are extended only with respect to the purchase of this equipment directly from CONTROLS CORPORATION OF AMERICA or its Authorized Distributors as new merchandise and areextended to the first Buyer thereof other than for the purpose of resale. For a period of one (I) year from the date of original delivery to Buyer or to Buyer's order, this equipment is warranted to be free from functional defects in materials and workmanship and to conform to the description of this equipment contained in this manual and any accompanying labels and/or inserts, provided that thesame is properly operated under conditions of normal use and that regular periodic maintenance and service is performed or replacements made in accordance with the instructions provided. The foregoing warranties shall not apply if the equipment has been repaired other than by CONTROLS CORPORATION OF AMERICA, or a designated service facility, or in accordance with written instructions provided by CONTROLS CORPORATION OF AMERICA, or altered by anyone other than CONTROLS CORPORATION OF AMERICA. or if the equipment has been subject to abuse, misuse, negligence, or accident. CONTROLS CORPORATION OF AMERICA'S sole and exclusive obligation and Buyer's sole and exclusive remedy under the above warranties is limited to repairing or replacing, free of charge, at CONTROLS CORPORATION OF AMERICA'S option, the equipment or part, which is reported to its Authorized Distributor from whom purchased. and which if so advised. is returned with a statement of the observed deficiency, and proof of purchase of equipment or part not later than seven (7)days after the expiration date of the applicable warranty, to the nearest designated service facility during normal business hours. transportation charges prepaid, and which upon examination. is found not to comply with the above warranties. Return trip transportation charges for the equipment or part shall be paid by Buyer. CONTROLS CORPORATION OF AMERICA SHALL NOT BE OTHERWISE LIABLE FOR ANY DAMAGES INCI.UDING BUT NOT LIMITED TO INCIDEN- TAL DAMAGES, CONSEQUENTIAL DAMAGES, OR SPECIAL DAMAGES, WHETHER SUCH DAMAGES RESULT FROM NEGLIGENCE, BREACH OF WARRANTY OR OTHERWISE. THERE ARE NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE WARRANTIES HEREINABOVE SET FORTH. CONTROLS CORPORATION OF AMERICA MAKES NO WARRANTY OF MERCHAN- TABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECTTO THE EQUIPMENT OR PARTS THEREOF. CERTIFIED IS CONTROLS CORPORATION OF AMERICA 1501 Harpers Road. Virginia Beach, VA 3454 Phone (757) Fax (757) Phone Orders Printed In U.S.A.
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