Quality Plastic Pipe Fittings. Technical Data. Fabricated PVC Fittings IPS Class 100, 125, 160, 200 SCH 40 & SCH 80 Solvent Weld & Gasketed
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1 Quality Plastic Pipe Fittings Technical Data Fabricated PVC Fittings IPS Class 100, 125, 160, 200 SCH 40 & SCH 80 Solvent Weld & Gasketed Effective April 1, 2002
2 PIPE DIMENSIONS IPS-IRON PIPE SIZE Minimum Wall ASTM D-2241 Nominal Size Outside Diameter SDR-64 Class 63 SDR-41 Class 100 SDR-32.5 Class 125 SDR-26 Class 160 SDR-21 Class 200 Schedule 40 ASTM 1785 Schedule * * 15 in Class 63 and Class 160 is PIP size. NACO Schedule 40 Fabricated Fittings are pressure rated to 130 psi Maximum Internal Pressure at 73 F. NACO Schedule 80 Fabricated Fittings are pressure rated to 220 psi Maximum Internal Pressure at 73 F. Dimensions are in inches and subject to change without notice. A tolerance of ±1/2 on dimensions should be allowed in the design of piping systems. Lay lengths shall not exceed ±1/2. Elbows, Wyes and all change in direction fittings shall not exceed ± 1º variance in the specified angle. Pressure ratings indicated are maximum internal pressure ratings, non-shock at 73º F. A sampling of standard fabricated fittings shall be tested to a minimum of two times the applicable maximum internal pressure ratings in accordance with ASTM D1599. DO NOT use NACO Industries fittings to transport or store compressed air or gases, or test thermoplastic piping systems with compressed air or gases. Abbreviations ASAE American Society of OD Outside Diameter Agricultural Engineers PIP Plastic Irrigation Pipe ASTM American Society for PSI Pounds per Square Inch Testing and Materials PVC Polyvinyl Chloride B Bell, Hub or Socket S or SP Spigot DWV Drain, Waste and Vent SAD Saddle FIPT Female Iron Pipe Thread SCH Schedule G Gasket SCS Soil Conservation Service H Hub, Bell or Socket SDR Standard Dimension Ratio IPS Iron Pipe Size SW Solvent Weld MIPT Male Iron Pipe Thread 2
3 IPS Solvent Weld Coupler B x B End Cap Bolted Repair Coupler Follow illustrated bolt tightening sequence on page 12. Dimension A is available in 12" and 18" lengths Size Recommended Torque ft-lb to seal PIP x IPS Reducer B x B 6 x x x x x x x x x x Flush Reducer Bushing SP x H 6 x x x x x x x x x
4 IPS Solvent Weld Reducer B x B Single / Double Step 4 x x x x x x x x x x x x x x Fabricated Reducer Concentric B x B 6 x x x x x x x x x x x x x Fabricated Reducer Eccentric B x B Size A / B A / B A / B A / B A / B A / B 6 x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / Male Threaded Adapter
5 IPS Solvent Weld Female Threaded Adapter H x FIPT Tee B x B x FIPT Size A / B A / B A / B A / B A / B A / B 6 x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / x / x / x / x / x / Tee B x SP x FIPT Size A / B A / B A / B A / B A / B A / B 6 x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / x / x / x / x / x /
6 IPS Solvent Weld Tee B x B x B Size A / B A / B A / B A / B A / B A / B 4 x / / x / / x / / x / / / / / x / / / / / x / / / / / / x / / / x / / / / / / x / / / / / / x / / / / / / x / / / / / / x / / / / x / / / / / / x / / / / / / x / / / / / / x / / / / / / x / / / / / / x / / / / x / / / / / / x / / / / / / x / / / / / / x / / / / / / x / / / / / / x / / / / / / x / / / / x / / / / / / x / / / / / / x / / / / / / x / / / / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / x / x / x / x / x / x / x / x / x / x / x / x / x / x / x / x / LARGER SIZES AVAILABLE 6
7 IPS Solvent Weld Cross B x B x B x B Size A / B A / B A / B A / B A / B A / B 5 x / x / / / / / x / / / / / x / / / / / / x / / / / / x / / / / / / x / / / / / x / / / / / x / / / / / / x / / / / x / / / / / / x / / / / / / x / / / / / x / / / / / x / / / / / / x / / / / x / / / / / / x / / / / / / x / / / / / / x / / / / / x / / / / / x / / / / / / x / / / / / x / / / / / / x / / / / / / x / / / / / / x / / / / / / x / / x / / x / / / x / / / x / / / x / / / x / / / x / / / x / / x / / x / / / x / / / x / / / x / / / x / / / x / / / x / / / x / x / x / x / x / x / x / x / x / x / x / x / x / x / x / x / x / LARGER SIZES AVAILABLE 7
8 IPS Solvent Weld Tee Wye H x H x H Elbow B x B (one piece) 15 Elbow B x B (one piece) 22.5 Elbow B x B (one piece) Sch 40 Size A B C 6 x x x x x x x x x x x x x x x x x x x x x x x x x x x / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
9 IPS Solvent Weld 30 Elbow B x B (one piece) 45 Elbow B x B (one piece) 60 Elbow B x B (three piece) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Elbow B x B (two piece)-ca location only / / / / / / / / Elbow B x B (three piece) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
10 IPS Solvent Weld Wye B x B x B IPS 125 Non-pressure rated- for drain use only Size A B C Van Stone Style Flange Spigot 150 Series Flange Flange Flange Spigot Recommended O / D I / D Thickness Lay Length Torque Size A B E F ft lb Van Stone Style Flange Bell 150 Series Bolt Hole Bolt Circle Number of Lay Length Flange Ring Diameter Diameter Bolts Bell Size C D # G Van Stone Style Blind Flange 150 Series Flange Bolt Hole Bolt Circle Available Recommended O / D Diameter Diameter Thickness Torque Size A C D ft lb " " " " or 2" " or 2" " or 2" " or 2" " or 2" " or 2" Use full face 1/8" thick elastomeric shore hardenss gasket. 2. Use full size flat washers with UNC bolts and nuts sized.125 inch smaller than bolt hole diameter. 3. Bolt threads should be well lubricated. 4. Nut and bolt threads should be free running during assembly. 5. Follow illustrated bolt tightening sequence on page
11 IPS Solvent Weld SW Socket Dimensions 3"- 8" size has socket depth tolerance of +/ "-12" has socket depth tolerance of +/-.250 IPS 100 IPS 100 IPS 100 IPS 125 IPS 125 IPS 125 Outside Socket B x SP Adapter Outside Socket B x SP Adapter Diameter Depth Lay Length Diameter Depth Lay Length Size A B C A B C SW Socket Dimensions 3"- 8" size has socket depth tolerance of +/ "-12" has socket depth tolerance of +/-.250 IPS 160 IPS 160 IPS 160 IPS 200 IPS 200 IPS 200 Outside Socket B x SP Adapter Outside Socket B x SP Adapter Diameter Depth Lay Length Diameter Depth Lay Length Size A B C A B C SW Socket Dimensions 3"- 8" size has socket depth tolerance of +/ "-12" has socket depth tolerance of +/-.250 Sch 40 Sch 40 Sch 40 Sch 80 Sch 80 Sch 80 Outside Socket B x SP Adapter Outside Socket B x SP Adapter Diameter Depth Lay Length Diameter Depth Lay Length Size A B C A B C
12 Teflon tape, when compressed between male and female threads in plastic fittings and joints, can cause deformation, leading to leakage and possibly, to cracked fittings. Threaded Fittings Sealant, when compressed between threads, flows outward to achieve an effective seal against leakage. We recommend the use of a teflon paste made for plastic fittings such as Lasco Blue Pipe Thread Sealant or IPS Weld On Seal-On 500 teflon paste for plastic fittings. The use of a teflon paste not specifically made for plastic could cause deterioration and or destroy the fitting. Bolt Tightening Sequence Designates number of bolts. 1. Determine number of bolts. 2. Hand tighten according to sequence. 3. Final torque to be obtained in small increments, following sequence, to recommended torque. 12
13 IPS Gasketed PIP x IPS Coupler G x G Coupler G x G Repair Coupler G x G w/o Stop End Cap G x Cap Reducer G x G Reducer G x SP 6 x x x x x x x x x x x x x x x x x x
14 IPS Gasketed Reducer SP x G 6 x x x x x x x x x Tee G x G x FIPT Tee G x SP x FIPT Size A / B A / B A / B A / B A / B A / B 4 x / / / x / / / / x / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / x / / x / / x / / x / / x / / Size A / B A / B A / B A / B A / B A / B 4 x / / / x / / / / x / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / x / / x / / x / / x / / x / /
15 IPS Gasketed Tee G x G x G Size A / B A / B A / B A / B A / B A / B 4 x / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / Tee G x SP x G Size A / B A / B A / B A / B A / B A / B 4 x / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / x / / / / / x / / / / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / /
16 IPS Gasketed Tee G x G x SW Size A / B A / B A / B A / B A / B A / B 4 x / x / / / / x / / / / x / / / / / x / / / / x / / / / / x / / / / x / / / / x / / / / / x / / / / x / / / / / x / / / / / x / / / / x / / / / x / / / / / x / / / / x / / / / / x / / / / / x / / / / / x / / / / x / / / / x / / / / / x / / x / / / / / x / / / / / x / / / / / x / / / / / x / x / x / / x / / x / / x / / x / / x / / x / x / x / / x / / x / / x / / x / / x / / x / / Tee G x SP x SW Size A / B A / B A / B A / B A / B A / B 4 x / / x / / x / / x / / / / / x / / x / / / / / x / / x / / x / / / / / x / / x / / / / / x / / / / /
17 IPS Gasketed Tee G x SP x SW Size A / B A / B A / B A / B A / B A / B 10 x / / x / / x / / / / / x / / x / / / / / x / / / / / x / / / / / x / / x / / x / / / / / x / / x / / / / / x / / / / / x / / / / / x / / / / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / Cross G x G x G x G Size A / B A / B A / B A / B A / B A / B 4 x / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / / / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / / x / /
18 IPS Gasketed Wye G x G x G IPS 125 Non-pressure rated- for drain use only Size A B C Elbow G x G (one piece) KS location only / / / / / Elbow G x G (three piece) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Elbow G x SP (two piece) KS location only Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /2.34/ /3.47/ /4.59/ /5.71/ /6.83/ Elbow G x SP (three piece) Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /2.78/ /2.92/ /3.10/ /3.31/ /3.43/ /3.93/ /4.15/ /4.36/ /4.62/ /4.93/ /4.75/ /5.52/ /5.49/ /5.77/ /6.11/ /6.51/ /6.06/ /6.96/ /6.86/ /7.21/ /7.63/ /8.12/ /7.39/ /8.54/ /8.21/ /8.62/ /9.12/ /9.70/ /8.69/ /10.12/ /9.42/ /9.87/ /10.42/ /11.07/ /9.91/ /11.50/ /10.77/ /11.29/ /11.91/ /12.66/ /11.33/ /13.07/
19 IPS Gasketed 15 Elbow G x G (one piece) KS location only / / / / / Elbow G x G (three piece) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Elbow G x SP (two piece) KS location only Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /2.42/ /3.58/ /4.73/ /5.89/ /7.04/ Elbow G x SP (three piece) Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /2.71/ /2.82/ /2.95/ /3.11/ /3.20/ /3.58/ /4.05/ /4.21/ /4.40/ /4.64/ /4.50/ /5.08/ /5.37/ /5.57/ /5.83/ /6.13/ /5.79/ /6.47/ /6.70/ /6.97/ /7.28/ /7.65/ /7.10/ /796/ /8.02/ /8.33/ /8.7/ /9.14/ /8.38/ /9.45/ /9.22/ /9.55/ /9.96/ /10.45/ /9.58/ /10.77/ /10.53/ /10.92/ /11.39/ /11.95/ /10.95/ /12.25/ Elbow G x G (one piece) KS location only / / / / /
20 IPS Gasketed 22.5 Elbow G x G (three piece) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Elbow G x SP (two piece) KS location only Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /2.57/ /3.80/ /5.02/ /6.25/ /7.47/ Elbow G x SP (three piece) Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /2.72/ /2.79/ /2.88/ /2.99/ /3.04/ /3.30/ /4.07/ /4.17/ /4.30/ /4.45/ /4.36/ /4.75/ /5.39/ /5.52/ /5.69/ /5.89/ /5.67/ /6.12/ /6.73/ /6.90/ /7.11/ /7.35/ /6.99/ /7.56/ /8.05/ /8.25/ /8.50/ /8.79/ /8.29/ /9.00/ /9.25/ /9.47/ /9.75/ /10.07/ /9.49/ /10.28/ /10.57/ /10.83/ /11.14/ /11.51/ /10.85/ /11.71/ Elbow G x G (one piece) KS location only / / / / / Elbow G x G (three piece) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
21 IPS Gasketed 30 Elbow G x SP (two piece) KS location only Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /2.72/ /4.03/ /5.32/ /6.62/ /7.91/ Elbow G x SP (three piece) Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /2.81/ /2.86/ /2.93/ /3.00/ /3.05/ /3.23/ /4.19/ /4.27/ /4.36/ /4.48/ /4.41/ /4.69/ /5.55/ /5.65/ /5.78/ /5.92/ /5.76/ /6.09/ /6.93/ /7.06/ / /7.39/ /7.12/ /7.55/ /8.29/ /8.44/ /8.62/ /8.84/ /8.47/ /8.99/ /9.51/ /9.68/ /9.88/ /10.12/ /9.69/ /10.28/ /10.87/ /11.06/ /11.29/ /11.57/ /11.08/ /11.72/ Elbow G x G (one piece) KS location only / / / / / Elbow G x G (three piece) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Elbow G x SP (two piece) KS location only Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /3.05/ /4.51/ /5.95/ /7.41/ /8.84/
22 IPS Gasketed 45 Elbow G x SP (three piece) Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /3.07/ /3.10/ /3.14/ /3.19/ /3.22/ /3.34/ /4.57/ /4.62/ /4.68/ /4.75/ /4.71/ /4.89/ /6.04/ /6.11/ /6.19/ /6.28/ /6.18/ /6.39/ /7.54/ /7.63/ /7.73/ /7.84/ /7.67/ /7.94/ /9.02/ /9.11/ /9.23/ /9.37/ /9.13/ /9.47/ /10.31/ /10.42/ /10.55/ /10.70/ /10.43/ /10.81/ /11.78/ /11.91/ /12.06/ /12.23/ /11.92/ /12.33/ Elbow G x G (three piece) KS location only / / / / / Elbow G x G (five piece) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Elbow G x SP (four piece) KS location only Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /5.52/ /8.09/ /10.65/ /13.23/ /15.78/ Elbow G x SP (five piece) Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /5.24/ /5.34/ /5.46/ /5.60/ /5.68/ /6.03/ /7.82/ /7.97/ /8.14/ /8.36/ /8.23/ /8.76/ /10.35/ /10.54/ /10.78/ /11.05/ /10.74/ /11.36/ /12.93/ /13.17/ /13.46/ /13.80/ /13.30/ /14.08/ /15.47/ /15.75/ /16.09/ /16.50/ /15.80/ /16.78/ /17.75/ /18.06/ /18.44/ /18.88/ /18.09/ /19.18/ /20.29/ /20.64/ /21.07/ /21.58/ /20.67/ /21.87/
23 IPS Gasketed 90 Elbow G x G (three piece) KS location only / / / / / Elbow G x G (five piece) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Elbow G x SP (four piece) KS location only Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /7.77/ /11.37/ /14.91/ /18.51/ /22.04/ Elbow G x SP (five piece) Size A / B / R A / B / R A / B / R A / B / R A / B / R A / B / R /16.25/ /16.49/ /16.79/ /17.14/ /17.34/ /18.20/ /24.54/ /21.90/ /22.34/ /22.86/ /22.55/ /23.86/ /26.74/ /27.21/ /27.78/ /28.45/ /27.70/ /29.22/ /32.20/ /34.79/ /33.49/ /34.33/ /33.09/ /35.03/ /37.35/ /38.04/ /38.88/ /39.87/ /38.16/ /40.57/ /41.93/ /42.70/ /43.62/ /44.72/ /42.76/ /45.44/ /46.81/ /47.69/ /48.74/ /50.00/ /47.76/ /50.70/
24 IPS Gasketed Gasket IPS 100 IPS 100 IPS 100 IPS 125 IPS 125 IPS 125 Socket Dimensions Outside Socket G x SP Adapter Outside Socket G x SP Adapter 6"- 8" size has socket depth tolerance of +/-.125 Diameter Depth Lay Length Diameter Depth Lay Length 10"-14" has socket depth tolerance of +/ "-24" has socket depth tolerance of +/-.500 Size A B C A B C Gasket IPS 160 IPS 160 IPS 160 IPS 200 IPS 200 IPS 200 Socket Dimensions Outside Socket G x SP Adapter Outside Socket G x SP Adapter 3"- 8" size has socket depth tolerance of +/-.125 Diameter Depth Lay Length Diameter Depth Lay Length 10"-12" has socket depth tolerance of +/ "-24" has socket depth tolerance of +/-.500 Size A B C A B C Gasket Sch 40 Sch 40 Sch 40 Sch 80 Sch 80 Sch 80 Socket Dimensions Outside Socket G x SP Adapter Outside Socket G x SP Adapter 3"- 8" size has socket depth tolerance of +/-.125 Diameter Depth Lay Length Diameter Depth Lay Length 10"-12" has socket depth tolerance of +/ "-24" has socket depth tolerance of +/-.500 Size A B C A B C
25 Thrust Blocking Imagine a freight train speeding along a railroad track pulling fifty rail cars loaded with freight. Now imagine trying to make that train follow a sharp 90 degree bend you have placed in the track just ahead. Water flowing through a pipe under pressure, like the train, develops a tremendous amount of force. In very large diameter pipe it can exceed 100,000 pounds of force at 100 PSI. Area To Place Thrust Blocks 1. CHANGES IN DIRECTION such as elbows and tees. The amount of force developed increases with the angle of deflection. The amount of the internal pressure, plus the force created by the direction change, must be restrained. 2. CHANGES IN SIZE when reducers are placed in line. The larger the reduction the more force developed. 3. VALVES. All valves regardless of the type, size, or frequency of use should be anchored. Making A Thrust Block At each of the above points where thrust force will develop, a thrust block poured from concrete needs to be installed. Run the concrete on the opposite side of the water flow. The concrete should go from the fitting back to the natural, undisturbed trench wall. It is best to hand dig the area for the thrust block to provide maximum holding power. A form for the thrust block can be made using cardboard boxes or a wooden frame. Pour a mix of one part cement, two parts washed sand, and five parts washed gravel. The pipe and the fitting should be wrapped with builders felt where it will contact the concrete to prevent wear caused from vibration. The Size Of The Thrust Block The size of the thrust block is determined by the thrust force in pounds divided by the bearing strength of the soil. Soft Clay Sand Sand & Gravel Sand, Gravel & Clay Hard Shale 1000 lbs/sq. ft lbs/sq. ft lbs/sq. ft lbs/sq. ft lbs/sq. ft. For greater accuracy we recommend soil bearing tests be conducted by an engineer as wet soil greatly reduces the bearing strength. The Size Of The Thrust Block The area of trench wall to be covered with the thrust block is computed as follows: Area (A)=Thrust Force divided by Bearing Strength of Soil. The following table shows the amount of thrust force in pounds per 100 PSI pressure. THRUST FORCE (POUNDS) PER 100 PSI PRESSURE Pipe Valves Size Tees /2 11 1/4 (in.) Caps Elbows Elbows Elbows Elbows
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