MARINE ROPE CATALOGUE

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1 MARINE ROPE CATALOGUE

2 ABOUT US Southern Ropes was founded 30 years ago in 1984 Initially the company manufactured ropes for specialist fishing operations Southern Ropes is one of the largest manufacturers of high quality synthetic ropes Southern Ropes services to an array of markets, including Commercial Marine, Leisure Marine, Industrial, Mining and The Armed Forces The original focus was to produce high tenacity, durable, UV resistant, long lasting and reliable ropes at a competitive price Southern Ropes has since grown and diversified to become a specialist synthetic rope and cord manufacturer with an extensive product range that can meet all of their customers requirements Southern Ropes is at the forefront of rope innovation, combining the latest rope-making technology with strong and durable materials like Dyneema, Vectran and Technora A variety of products are manufactured to both custom and standard specifications Our world-renowned ropes conform to British (BS), European (EN) and South African (SABS) standards, with the entire company ISO 9001 : 2008 accredited wwwsouthernropescom OUR CUSTOMERS Boat Yards Robertson & Caine - 3rd-largest global producer of sailing catamarans The Leopard 48 - Cruising World 2013 Best Full Size Multihull Boat of the Year Award Southern Spars - Composite mast factory serving global markets, one-design + custom Rig Pro in South Africa - Global rig servicing group Southern Wind Shipyard - Quintessential composite luxury yacht manufacturer Laser UK - Ropes supplied for all Laser brand dinghies produced in the UK since 2000 Holt UK Rooster Sailing - Global dinghy racing equipment supplier Ullman Sails and North Sails International Banks Sails Riggers Seldén UK - Rig solutions Rig Masters - UK Rig Pro UK Hemisphere Rigging Services - Plymouth rigging services Bosun Yacht Services LLC - USA Donaghy - Ropes & cords Island Waterworld - St Martin Boats Class 40, Privateer - Cape to Rio Race 2014 Tokoloshe st in Class for the following: RORC Easter regatta, Warsash Spring Champs, Warsash Spring Series, Cowes week, Dartmouth Regatta, Winter Big boat Champs, Hamble Winter Series rd Class 40, Phesheya-Racing - Global Ocean Race 2011/12 3 nd Scarlett Runner TP52 - Cape 2 Rio Race, 2 Place th RaceAhead, SB3 and 470 (16 at World Championships) RSA49er Scorpione dei Mari - Winner Superyacht Cup 2012 Tonnerre de Breskens - RORC Yacht of the Year 2010 Velsheda - Perhaps the most iconic J-class yacht currently on the racing circuit S/Y Twizzle - 188ft Flybridge cutter rigged ketch, Dubois Naval Architects Ltd S/Y Adele - 180ft Super Yacht Mariette - 42m 1915 Herreshoff schooner Paul Goodison - Design together with Paul of the specialised Laser mainsheet to win Gold in Qingdao Team Shosholoza - Highest-placed over performer of AC32 Sam Goodchild Sailing - Figaro 2 3

3 HIGH PERFORMANCE SPEC 12 (S12) SUPER 12 (SUP12) GP 12 (GP12) 4-20mm Dark charcoal 12 strand single braid Dyneema yarn that is heat set Available raw or with polyurethane coating VEC 12 (V12) 15-9mm White 12 strand single braid UHMwPE yarn that is lightly treated Available raw or with polyurethane coating 4-20mm Light charcoal, red or blue 12 strand single braid UHMwPE yarn that is heat set Available raw or with polyurethane coating 2-20mm 200m reel Available in natural gold colour with purple marker 12 strand single braid Dyneema yarn that is heat set Available raw or with polyurethane Strops Purchase systems Strops Guys and sheets Purchase systems High load purchase systems Strops Guys and sheets Check stays Towlines and cables Wire rope replacement Winch lines Guys and sheets Check stays Kickers Strops Safer than wire Floats and is Hydrophobic Easy to splice Highly resistant to UV and most chemicals Internal and external abrasion resistance Safer than wire Floats and is Hydrophobic Easy to splice Very high resistivity to UV and most chemicals Internal and external abrasion resistance Extremely high strength-to-weight ratio Safer than wire Floats and is Hydrophobic Very low creep Easy to splice High resistance to UV and most chemicals Internal and external abrasion resistance Coating reduces likelihood of snagging Wire replacement Zero creep Extremely high strength-to-weight ratio High abrasion resistance High heat resistance Easy to splice Does not float Ultra-low stretch : BREAK LOADS Average break load in kilograms - Larger break loads available on request DIAMETER SPEC 12 SUPER 12 GP 12 VEC THERMOFIXATION PROCESS OF SOUTHERN ROPES GRAND PRIX The GP Range is made using the latest thermofixation process machinery The process incorporates a colour treatment and stretching under controlled temperatures with a precise continuous applied load to orientate the molecular chain structure of the UHMwPE fibres in the ideal load direction of the rope This process achieves significant improvements in the breakload of the rope and virtually eliminates the 'creep' compared to merely just braiding 'strong' fibres together and applying traditional urethane with heat treatment This process compacts the yarns and increases the net fibre density of the rope Once the core has been braided with the cover it goes through another heat treatment stage to stabilize the cover jacket This makes the GP Range stronger and more durable than standard production performance ropes on the market Coatings: Available raw or with polyurethane coating Function Durability and UV protection More abrasive CONSTRUCTION - THE CORE 4 5

4 How to choose the best cover for the right job Different Cover Advantage CONSTRUCTION - THE COVER Snake Skin This cover configuration has lines of fibres that create a better dispersion of heat and grip on the winch or in the clutch Mottled The different fibre types are blended together, which assists with heat distribution and abrasion on the winch or in the clutch Chafe Cover Offers extra protection where there is extra wear on the rope such as in the clutch or on standing rigging Available in Vectran, Dyneema, PBO and Technora Mottled Custom Production Southern Ropes can make up custom jackets to suit your needs (Technora, Dyneema, Nomex, PBO, Vectran, Aramid) Southern Ropes can make a 24 or 32 carrier jacket For the Classic and Super Yachts we do beige, white, grey and navy solid covers over any of our cores For technical advice and custom production please consult with us The world of yacht rope manufacturers is no longer a small place Professionals are looking with critical eyes at the available choices The ability to constantly develop and manufacture consistently reliable ropes, combined with a flexibility to produce any custom composition, has made products from Southern Ropes our first choice for high performance ropes Jay Mieth, Rigmasters UK Ltd Snake Skin Polyester Nomex - Polyester Nomex Dyneema - Polyester Technora - Polyester PBO - Polyester Technora - Nomex PBO Technora - PBO Technora - Dyneema TYPES OF FIBRES: ABRASION These are the fibres that are the building blocks of the ropes or braids we manufacture UHMwPE (ultra-high-molecular-weight polyethylene) which is commonly sold under the brand names Dyneema or Spectra, also known as HMPE (High Modulus Polyethylene) UHMwPE is very lightweight and extremely strong The melting point for UHMwPE is 150 C but starts to lose its strength at 65 C Aramid refers to Kevlar, Technora and Twaron Aramid's have a very high heat tolerance of up to 426 C Aramid fibres have very low stretch and a low creep LCP (Liquid Crystal Polymer) refers to Vectran Vectran breaks down at 330 C with loss of strength above 220 C Vectran fibres have very low stretch and low creep Polyester fibres are used where strength, low stretch and durability is needed Polyester blends well with other fibres such as the Aramid fibres and makes a very good cover The melting point of polyester is 260 C but starts to lose its strength at 150 C Nylon has good strength and recovery characteristics Nylon can stretch up to 35% of its length before it will break Nylon will melt at 220 C but starts to lose its strength at 150 C Polypropylene is used under another layer so it is protected from the UV rays and abrasion Polypropylene is a low cost and light weight option Polypropylene melts at 170 C but starts to lose its strength at 90 C * THERMAL JAMMER & WINCH GRIP WINCH CONTROL * *** * **** **** *** * ****** ***** **** ** ** *** **** ** ***** **** * ** * **** ****** ***** **** *** ****** ******* * ***** ******* ***** *** **** ********** ** GP-T Braid ** ** GP-T Braid Jib sheets that have sailed around the world 6 7

5 HIGH PERFORMANCE PERFORMANCE GP - T BRAID (GPT) 4-24mm Available in different colours with charcoal Technora Red, Navy, Green, Blue, Yellow Classic range in Gold Technora with Beige Polyester and guys Out / Downhauls O 500 C decomposition temperature of Technora Ultra-low creep Technora prevents slippage in jammer Durable on the winch and in blocks Cover: 50% Technora / 50% HT Polyester Core: GP12 - Dyneema 12- Strand single braid Dyneema Southern Ropes urethane coated Heat set GP BRAID (GP) 4-24mm Available in different mottle colours grey with Red, Navy, Green, Blue, Yellow Classic range in Gold Technora with Beige Polyester VECTRAN BRAID (VB) 4-24mm Available in different colours Red, Blue, Green, Yellow Classic range in Gold Vectran with Beige Polyester and guys Out / Downhauls and guys Control Lines Ultra-low creep Durable on the winch Abrasion Resistant cover UV Resistant Core Zero creep Ultra-low creep Durable on the winch and in blocks Extremely high strength-to-weight ratio Polyester sheath prevents block and jammer slippage High abrasion resistance Cover: 100% HT Polyester Core: GP12 - Dyneema 12- Strand single braid Dyneema, Southern Ropes urethane coated Heat set Cover: 100% HT Polyester Core: Vec 12 Vectran 12 - Strand single braid Vectran Southern Ropes urethane coated Heat set : BREAK LOADS MM GP - T BRAID GP BRAID VECTRAN On board Tokoloshe we have had a great success with Southern Ropes The ropes work very hard sailing inshore races every weekend The durability of the ropes on the winch and in the jammer is very good David Bartholomew, Boat Captain, King 40 Tokoloshe 8 9

6 HIGH PERFORMANCE YACHTING SUPER T BRAID (SUPT) 4-24mm Available in different colours with charcoal Technora Red, Navy, Green, Blue, Yellow SUPER BRAID (SUPB) 6-24mm Available in mottled colours - Blue, Red, Green, White, Yellow, Black Solid colours available on request: Grey, White, Beige, Navy SPECTRA SPEED (SPB) 6-24mm Available in solid colours with a black marker fleck - Blue, Red, Green, White, Yellow RIGGERS BRAID (RB) : BREAK LOADS DIAMETER (mm) 8-24mm Available in solid colours - Red, Green, Blue, Yellow, Black, Grey, White, Beige, Navy White with fleck Blue, Red, Green, White, Yellow, Black & guys Traveller lines & guys Traveller lines & guys Travellers lines o 500 C decomposition temperature of Technora Ultra-low creep Technora prevents slippage in jammer Durable on the winch and in blocks UV resistance core Polyester sheath prevents block and jammer slippage UV resistance core Polyester sheath prevents block and jammer slippage Good for cruising yachts High tenacity and abrasion resistance High resistancy to UV and most chemicals Cover: 50% Technora / 50% HT Polyester Core: Super strand single braid UHMwPE Southern Ropes urethane coated Heat set Cover: HT Polyester Core: Super strand UHMwPE yarn Southern Ropes urethane coated Heat set Cover: HT Polyester Core: Spec 12 White Cover: HT Polyester Core: HT Polyester Braid SUPER T BRAID SUPER BRAID SPECTRA SPEED POLYESTER YACHT BRAID

7 SMOOTH CONTROL DINGHY SUPER LITE (DL) LASER LINE (LL) 3,4,5, 6mm 100m reels Available in multiple colour combinations 2-8mm 100m reels Available in assorted colours with a triple fleck Out / Downhauls Kickers General applications where stretch is not critical Low stretch Abrasion resistant Limited water absorption Good strength Cover: HT Polyester Core: HT Polyester / UHMwPE parallel yarns Construction: Cover-on-Braid Core: Polyester Cover: 16 plait MFP Construction: Braid-on-Braid SUPER T BRAID (SUPT) SUPER-12-SWIFT (SW) 5,6,7, 8mm Available in red, blue, yellow, green & beige SUPER-T-SWIFT (SWT) 4-24mm Available in different colours with charcoal Technora Red, Navy, Green, Blue, Yellow 6mm & 8mm Available in mottled charcoal with red, blue, yellow, green & beige colours & guys Traveller lines Tapered sheets Tapered sheets : BREAK LOADS DIAMETER (MM) SUPER LITE LASER LINE SUPER T BRAID SUPER-12-SWIFT SUPER-T-SWIFT o 500 C decomposition temperature of Technora Ultra-low creep Technora prevents slippage in jammer Durable on the winch and in blocks Good strength Easy to handle High grip Floating line Good strength Easy to handle High grip High friction Cover: 50% Technora / 50% HT Polyester Core: Super strand single braid UHMwPE Southern Ropes urethane coated Heat set Cover: UHMwPE & Multifilament Polypropylene (8 plait) Core: Super 12 Construction: 16 carrier Braid-on-Braid Cover: Technora & Polyester (8 plait) Core: Super 12 Construction: 16 carrier Braid-on-Braid Angela Gray 12 13

8 SHEETS & CONTROL LINES DINGHY MARSTRAND (MAR) 5-10mm Available in different mottled colours - Blue, Red and Yellow Rescue lines Soft and easy to handle Floats Hydrophobic UV resistant Material: Multi-filament Polypropylene Construction: 8 plait 16 plait SHEETLINE (ZS 75) 6mm Available in mottled Red Laser mainsheet Grippy Hard wearing polyester cover Cover: Polyester and Spun Polyester Core: 12 Strand UHMwPE SHEETLINE LIGHT (ZS 75 LITE) 55mm Available in mottled Yellow Extreme lightweight mainsheet Grippy Non-absorbent Floats Lighter Cover: Multifilament + Spun Polyester Core: 12 Strand UHMwPE XD LIGHT NON TWIST (XDL) 65mm - 9mm Available in blue with a yellow fleck Lengthy mainsheet Non-rotating Non locking Easy to handle line Cover: HT Polyester Core: Multifilament 12 strand Construction: A blend of Fibrebrite polyester and multifilament fibres : BREAK LOADS DIAMETER (MM) MARSTRAND SHEETLINE SHEETLINE LIGHT XD LITE The wide range available at Southern Rope has enabled us to find the products to suit our preferences The rope has excellent wear characteristics while still giving us good feel which is essential for accurate and quick response we need from our sheets Graeme Wilcox and Andrew Tarboton 49er RSA

9 CONTROL LINES DINGHY DYNALOCK (DYL) VECLOCK (VL) 4-6mm Available in black, blue and yellow colour combinations 4-6mm Available in black, red and yellow colour combinations Out / Downhauls Kickers Rope that is under constant tension, which should not elongate over time Abrasion resistant Abrasion resistant Cover: HT 8-plait Polyester Core: UHMwPE Construction: Braid-on-Braid Cover: HT 8-plait Polyester Core: Vectran Construction: Braid-on-Braid POLYLOCK (PL) TITAN BRAID (T) 4-8mm Available in Black, red and white colour combinations : BREAK LOADS DIAMETER (MM) DYNALOCK VECLOCK POLYLOCK TITAN BRAID 2-6mm 100m reels Available in white with a black marker and solid white Out / Downhauls Kickers Keel boat leech lines Out / Downhauls Angela Gray Limited water absorption Abrasion resistant Abrasion resistant UV resistant Low friction Ultra low stretch The RaceAhead sailing team has been using Southern Ropes in their 470 and SB20 campaigns for many years now and we have always felt totally comfortable with their products In terms of comfort, grip, flexibility, strength and rigidity Southern Ropes products are our preference and our reliable partner when it comes to ropes and fibers Roger Hudson, RaceAhead Skipper Cover: HT 8-plait Polyester Core: 8 plait Polyester Construction: Braid-on-Braid Cover: UHMwPE Core: HT Braided Polyester Construction: Braid-on-Braid 16 17

10 WATER SPORTS KITE LINE (K) 05mm 1mm 15mm 500m to 1000m reels Available in raw (white) or with polyurethane coating* (black) SKI ROPE (SKI) 5-18mm 100m or 200m reels Available in solid and white colour combinations RESCUE ROPE (BP) 6mm, 8mm & 10mm Available in yellow with red fleck and red with yellow fleck Kite Line Towing rope for water sports Rescue line Nets Tie-downs General Purpose Ideal for safety rope High tensile strength Floating Loose construction promotes easy splicing Durable Floats Easy to handle Floating line High visibility KITE LINE Material: UHMwPE Construction: 12 Strand Single Braid Material: Polyethylene Construction: Single Braid Material: Multifilament Polypropylene rope Construction: Braid 8 plait DIAMETER (MM) REEL SIZE (M) M/KG BREAK LOAD (KG) SKI ROPE DIAMETER (MM) REEL SIZE (M) M/KG RESCUE ROPE DIAMETER (MM)

11 3 STRAND ROPES MOORING POLYESTER (PS) NYLON (PA) 6-46mm 220mm reels Available in White, Navy Blue, Olive Green, Burgundy and other colours on request 3-44mm 220mm reels Available in White MULTIFILAMENT (MFPP) 2-16mm 200m reel Available in solid colours and colour combinations : BREAK LOADS Anchor lines Mooring lines Lanyards Fender lines Towing lines Net frame ropes General purpose industrial ropes Anchor warps Mooring lines Towing lines Fishing lines Kinetic ropes Parachute anchor lines General purpose Draw cords Decorative cords Retaining cords Tie-downs Light duty control lines BS EN 697:1995 Strength not affected by water Does not shrink UV resistant Abrasion resistant Sinking rope BS EN 943:2002 Sinking rope Excellent Stretch and recovery characteristics Soft hand Floats Material: HT Polyester Construction: 3 Strand Hawser Lay Material: Nylon Construction: 3 strand Round: Cover: Multifilament Polypropylene Core: None Construction: Single Braid Flat: Cover: Multifilament Polypropylene Core: Multifilament Polypropylene Construction: Braid on Twist MM POLYESTER NYLON MULTIFILAMENT More break loads available on request 20 21

12 MOORING LINES MOORING ANCHOR BRAID - (OCTOPLAIT) (PS8) 12-32mm 20kg reels Available in White DOCK LINE (MDL) 10-36mm 220m reels Available in black, navy and white DOCK LINE PACKS (PB) FENDER LINES (FL) 10mm, 12mm, 14mm in 10m or 15m lengths with a 30cm eye splice Available in black, navy and white 8mm fender line in 2 metre lengths with a 50cm eye splice in packs of 2 Available in black, navy and white Anchor lines Mooring lines Towing lines Drogue lines Children's toys Mooring lines Fender lines Painter lines Mooring lines Fender lines Low stretch High tenacity Abrasion resistance High resistivity to UV and most chemicals Durable Excellent stretch recovery Easy to handle Easy stowing Easily attached to the bollard when mooring as there is a eye splice in the end of the line Easy to attached to the fender with the spliced loop Material: HT Polyester or Nylon Construction: 8 Single Braid Manufacture according to BS/EN 71-2:2003 (Flammability) BS/EN 71-3:1995 Incl A1:2000, for the use in children toys Cover: HT Polyester Core: Nylon Construction: Braid-on-Braid Cover: HT Polyester Core: Nylon Construction: Braid-on-Braid Material: HT Polyester Construction: 3 strand : BREAK LOADS MM Dock Line Packs ANCHOR BRAID DOCK LINE Fender Lines 22 23

13 ACCESSORIES BURGEE CORD (BC) 2-12mm 100m reels Available in solid colours MOUSE LINE (MFPP) 3mm, 500m reels SHOCK CORD (SC) 3-10mm 100m reels Available in solid colours and white with colour flecks CHAFE COVER (DCC/TCC) FIBRE DYNEEMA DIAMETER (MM) BURGEE CORD 6-8mm 10-12mm 14-16mm 18-20mm 100 m reels ABRASION RESISTANCE **** Flag halyards Mouse lines Boat cover tie downs Tie downs Nets Mouse lines Securing objects Tie downs Nets UV STABILITY ***** Rigid construction Abrasion resistance UV resistance Rigid construction Minimum of 100% Stretch Excellent recovery from stretch Protection of sheets and halyards in high abrasive areas Cover: Braided polyester Core: Parallel strands of polyester Braided multifilament Cover: Polyester Core: Rubber Construction: Braid over parallel core Material: Dyneema or Vectran or Technora Construction: Single cover braid HOT KNIFE (2700) SELMA SPLICING FIDS (8230) ACCESSORIES This industrial hot knife rope cutter is a hand operated tool that you plug into the wall Once hot it will cut and seal the ends on all synthetic cords and ropes It takes a mere 6-8 seconds to heat up to approx 600 C it will melt the rope and seal the ends Heat may be controlled by switching tool on and off This tool will save you both time and money compared to mechanical cutting, your ropes will last longer and the cutting process is quicker The Hot Knife comes with a blade for cutting and sealing rope This set of 5 Selma fids are made from highly polished stainless steel, but the very large fid is made from nicol plated brass They are used for splicing double braids, 3-strand construction ropes and hollow braids ropes They come in a protective case complete with detailed illustrated instructions for splicing loop splices, eye splices, back splices & end-to-end splices VECTRAN TECHNORA ***** ***** *** *** 24 25

14 CUSTOM SPECIFICATIONS All rope presented in this catalogue can be manufactured to custom specifications (reel length, diameter, colour, and materials used can all be varied according to requirements) Please contact us directly for any unique requirements you may have BREAK LOAD Break load is an average result achieved under laboratory conditions, in straight-line pulls with constantly increasing tensile loads These conditions are rarely duplicated in actual use Do not use breaking load for design or rating purposes, use safe working load figures The breaking load is determined by taking the load that each line in a sample of five breaks and then dividing by five to determine the average breaking load Break loads may vary slightly for individual reels, but safe working loads will not SAFE WORKING LOADS Because of the wide range of rope use, exposure to the several factors affecting rope behaviour, and the degree of risk to life and property involved, it is impossible to make blanket recommendations as to working loads However, to provide guidelines, working loads are tabulated for rope in good condition with appropriate splices, in non-critical applications and under normal service conditions Please note that the recommended safe working load for all ropes presented in this catalogue is one fifth (1/5) of the breaking load DYNAMIC LOADS Normal working loads are not applicable when rope is subject to significant dynamic loading Instantaneous changes in load, up or down, in excess of 10% of the line s rated working load constitutes hazardous shock load and would void normal working loads Whenever a load is picked up, stopped, or swung there is an increased force due to dynamic loading The more rapidly or suddenly such actions occur, the greater the increase will be Examples could be picking up a tow on a slack line or using a rope to stop a falling object Therefore, in all such applications such as towing lines, lifelines, safety lines, climbing ropes, etc, working loads as given do not apply REGISTERED TRADEMARKS Dyneema is a registered trademark of DSM Spectra is a registered trademark of Allied Fibres Kevlar is a registered trademark of the Dupont Corporation Vectran is a registered trademark Celenese Corporation Technora is a registered trademark of Twaron Teijin PBO/Zylon is a registered trademark of Toyobo Polyrene and Polysteel are registered South African trademarks of Southern Ropes (Pty) Ltd ISO 9001 Registered Photos courtesy of: Southern Ropes ŸSouthern Spars ŸTokoloshe ŸRaceAhead ŸPhesheya-Racing Ÿ49er RSA 1125 Ÿ Angela Gray 26 27

15 wwwsouthernropescom Southern Ropes UK Ltd Aztec House, 1A Southampton Road, Park Gate, Southampton, SO31 6BX +44 (0) Southern Ropes Pty Ltd Corner Beach & Davidson Rd, Woodstock Cape Town +27 (0) Southern Ropes Factory Shop 48 Section Street, Paarden Eiland Cape Town +27 (0)

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