Topic Sheet No. 5 Safe rigging of rope access equipment
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1 Dc. N.: HS-085ENG Date f Issue: 16/05/17 Issue N.: 001 Page 1 f 5 Tpic Sheet N. 5 Safe rigging f rpe access A tpic sheet prepared by IRATA Internatinal (2017) SAFETY AND HEALTH TOPIC SHEET NO. 5: SAFE RIGGING OF ROPE ACCESS EQUIPMENT A safety and health tpic sheet aimed at raising awareness f hazards in the rpe access industry. The series may be f use as a tlbx talk. 1 INTRODUCTION 1.1 Safe rigging is achieved when all cmpnents f a rigged system have been planned, implemented and checked befre a technician cnnects t and lads their rpe access system. 1.2 The primary cnsideratin f safe rigging is t ensure that the technician s rigged system prvides cmplete prtectin whilst suspended. 2 WHAT CAN GO WRONG 2.1 A rigged system that is nt safe may result in and rpe failure; a near miss; and injury (minr thrugh t a fatality). 2.2 The type f injury is typically impact trauma; whether impacting the grund; impacting a structure; r side impact frm an uncntrlled swing. Case studies A technician s rpes were destryed when an elevatr was accidently activated despite islatins being in place. The technician was able t get t a beam fr supprt befre his rpes failed. In tw separate incidents, rpes were melted frm, (a) existing pipewrk (thught t be cld) and, (b) frm intrduced lighting. In the first case a Level 3 supervisr nticed the rpes melting against the pipe and prevented rpe failure by having the technician repsitin away frm the heat surce. In the secnd, a halgen lamp came in cntact with the rpes fr a sufficient length f time that they melted thrugh. The rpes were nt being used at the time. A technician suddenly drpped whilst lading his rpes at a mid-level pint. It was cncluded that the rpes had snagged at an unseen lcatin and then released when the technician weighted the rpes. The anchrs laded, stpping his fall just befre grund impact. Catastrphic failure f rpes ccurred when rpes were rigged ver an unprtected edge. 3 WHY THINGS CAN GO WRONG 3.1 Rigging a set f rpes is ur stck in trade. There is the ptential t verlk rigging basics, including pre-checks, particularly if the task presents bvius hazards, e.g. erecting and dismantling steelwrk, electrical wrks r welding n rpe.
2 Dc. N.: HS-085ENG Date f Issue: 16/05/17 Issue N.: 001 Page 2 f 5 Tpic Sheet N. 5 Safe rigging f rpe access 3.2 Prcedural shrtfalls are present in many case studies (see abve, fr examples). Often, the cntrl measures prpsed by technicians (as nted in incident reprts, after the fact) were simple and culd have been implemented befre any rpes were rigged. 3.3 Questins that culd be asked include: Is the level f islatin adequate, given the ptential cnsequences? Have all team members been inducted int the area and have they cntributed t the prcess f hazard identificatin? Have ther technicians checked the Level 3 s rigging and ancillary? Wuld a secndary cntrl measure be apprpriate t cnfirm that rpe access can cmmence? Has a safe pathway fr the rpes been established, when planning the descent? Has difficult cmmunicatin between rigging persnnel and technician(s) been priritised as a hazard? Have all team members agreed n the rigging plan? Has any ptential sideways mvement at the rpe/edge interface been identified during the rigging set-up? Has the hierarchy f edge prtectin been implemented? 4 WHAT YOU CAN DO 4.1 Prtectin f yur rigged system is fundamental. All rigging hazards shuld be addressed apprpriately: Cnsult with team members n rigging ptins. Seek lcal knwledge f the envirnment, infrastructure and machinery. Utilise subject matter experts t identify specific hazards assciated with any wrk that may affect yur rigging system, e.g. welding, grit blasting, etc. 4.2 Once identified, cnsider the cnsequences f any hazard(s). If necessary, stp and ask yur supervisr and/r manager fr advice. Update the rigging plan, if required. 4.3 Apply all apprpriate cntrls t reduce the risk. Plan and set up the rigging system with yur team. 4.4 Implement prcedural and physical cntrl measures: (a) (b) If mving plant presents a hazard, apply a level f islatin apprpriate t the severity f the cnsequence. De-energize and lck-ut the plant if needed. Apply prtcls that require multiple levels f acknwledgement befre perating plant, e.g. clear, unimpeded cmmunicatin cmbined with visual cnfirmatin. If a cnsequence is severe, d nt settle n lw level cntrls, e.g. barricading. Emply physical cntrls: Tie ff rpes at grund level. NOTE: This may intrduce new hazards r frce a change t the rescue plan, s always review. Bag rpes just belw the technician. Deviate rpe(s) away frm hazards. (c) Have yur rigging checked by anther team member. If that member is a Level 1, explain the system. This ften serves as a prmpt t check yur wn rigging. If the rigging area is remte r islated, e.g. thrugh grid-mesh r a hatch, and/r if there are a large number f tasks required t cmplete set-up, prepare a checklist with yur team
3 Dc. N.: HS-085ENG Date f Issue: 16/05/17 Issue N.: 001 Page 3 f 5 Tpic Sheet N. 5 Safe rigging f rpe access (d) (e) (f) (g) and manually check ff tasks as cmpleted. Cnsider whether dedicated radi cmmunicatin may be apprpriate fr remte rigging t cnfirm that setup and ther tasks are cmplete. Emply physical cntrls: Islate remte rigging frm third parties. Substitute ptentially hazardus, ancillary fr less hazardus. In the case f halgen lamps, replace them with LED lamps. Ensure adequate edge and/r rpe prtectin, especially in the case where rigging is unsighted r unattended during wrks. Always treat bstructins and cnstraints affecting clear line f sight as high risk. Cnsult yur team members fr slutins. Apply the hierarchy f cntrls. Can rpes be rigged t reduce r eliminate blind spts? NOTE: Remember that changing a rigging plan can intrduce new hazards, s always review. Psitin a team member at an alternate lcatin t mnitr visually the deplyment f rpes and the subsequent task. Develp a prtcl cmprising visual, verbal and tactile cmmunicatin strategies. NOTE: This must be recrded and understd by all. Rehearsal f the prtcl shuld be undertaken prir t jb start. Review and testing f the prtcl shuld be nging and the jb halted if prtcl is inadequate. Chse yur rigging ptins carefully Where pssible, eliminate the need fr rpes t run ver an edge. When descending ver an edge, cnsider carefully the selectin f edge and/r rpe prtectin. NOTE: Factrs that cntribute t the level f prtectin will include the angle at which the rpes g ver an edge; the distance frm the anchrs; any sideways mvement required by the technician. If sideways mvement is unplanned check the suitability f the rigging befre prceeding. Be critical f edges and bstructins: Check the material(s) frm which they are made and their cnstructin. Check their cnditin and suitability t supprt yur rpes. 5 HOW YOU CAN DO IT 5.1 Cnsider the fllwing recmmendatins: Ensure that team members cntribute t and understand the rigging system. Seek guidance frm ther experienced technicians and thse with lcal knwledge r task knwledge. Utilise reference dcuments 1 fr guidance n rigging techniques and ptential rigging hazards. Dn t underestimate r dwn play the cnsequences f a given hazard. Apply the hierarchy f cntrls when prtecting rpes. Wrk t an apprved rigging plan. Seek third party apprval(s), where and if required. Ensure that physical cntrls are adequate fr prtecting yur rpes. 1 Such as the IRATA ICOP and Edge Management Pster
4 Dc. N.: HS-085ENG Date f Issue: 16/05/17 Issue N.: 001 Page 4 f 5 Tpic Sheet N. 5 Safe rigging f rpe access 6 ACTION 6.1 Review yur management system s prcedures fr safe rigging. 7 REFERENCES 7.1 Further infrmatin can be fund in: (a) (b) IRATA Internatinal cde f practice fr industrial rpe access (Third editin, September 2016) 2 : Part 2, , The anchr system (anchrs and anchr lines) Part 2, , Rigging and de-rigging Training, Assessment and Certificatin Scheme (TACS) fr persnnel engaged in industrial rpe access methds (Editin 3.1, Octber 2015) 3 6.4, Rigging 6.5, Rigging fr rescue and hauling 7.2 Fr a list f current (and past) safety cmmunicatins by IRATA, see 8 RECORD FORM 9.1 An example Safety and Health Tpic Sheet: Recrd Frm is given belw. Members may have their wn prcedure(s) fr recrding briefings t technicians and thers. 9 FURTHER READING Cmpany plicies and prcedures Manufacturers user instructins The internatinal rigging and lifting handbk, NSL
5 Dc. N.: HS-085ENG Date f Issue: 16/05/17 Issue N.: 001 Page 5 f 5 Tpic Sheet N. 5 Safe rigging f rpe access IRATA SAFETY AND HEALTH TOPIC SHEET RECORD FORM Site: Date: Tpic(s) fr discussin: Tpic Sheet N. 5: Safe rigging f rpe access Reasn fr talk: Start time: Finish time: Attended by Please sign t verify understanding f briefing Print name: Signature: Cntinue verleaf (where necessary) Matters raised by emplyees: Actin taken as a result: Cntinue verleaf (where necessary) Briefing leader I cnfirm I have delivered this briefing and have questined thse attending n the tpic discussed. Print name: Signature: Date: Cmments:
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