TREMEC 5 Speed: TR3550/TKO-500/TKO-600

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1 COMPLETE ASSEMBLIES: FORD TR3550 Assemblies: 3.27/1.98/1.34/1.00/0.68: short throw /1.98/1.34/1.00/0.68: long throw NOTE: These TWO (2) assemblies with 10 spline maindrive and 28 spline mainshaft. 3.27/1.98/1.34/1.00/ NOTE: This ONE (1) assembly with 26 spline maindrive and 31 spline mainshaft. TKO-500 Assemblies: 3.27/1.98/1.34/1.00/0.68: 10 spline TCET /1.98/1.34/1.00/0.68: 26 spline TCET 5201 TKO-600 Assemblies: 2.87/1.89/1.28/1.00/0.64 TCET /1.89/1.28/1.00/0.82 TCET 4617 COMPLETE ASSEMBLIES: GENERAL MOTORS TKO-500 Assemblies: 3.27/1.98/1.34/1.00/0.68 TCET 4616 TKO-600 Assemblies: 2.87/1.89/1.28/1.00/0.82 TCET 4618 SERVICE KITS K1 Overhaul Kit TR3550 w/ 28 spline mainshaft except above K1-1 Bearing/Oilseal Kit TR3550 w/ 28 spline mainshaft except above NOTE: Tapered bearings and oilseals for ONE (1) transmission. K1-3 Synchronizer Kit all NOTE: Synchronizer rings, struts, springs and pads for ONE (1) transmission. K1-4 Small Parts Kit all NOTE: Needle bearings, washers, and snaprings for ONE (1) transmission. OH3550 OH3550A BK3550 BK3550A YN3550 SP3550 GROUP A: MAINSHAFT AND EXTENSION ASSY A1 A2 A2 A3 Speedometer Circle Gear Snapring all E0ZZ-7064F Speedometer Circle Gear all: Ford TCEV 1276 R7T: yellow nylon C3OZ-17285C Speedometer Rotor all: Ford TCEV 4259 all: GM TCEV 5065 Speedometer Circle Gear Ball GM #147485: 1/4 steel 10J-0008 Copyright 2009 (9-16) 1 AUTO GEAR COMPANY

2 A5 Mainshaft Bearing Assy Timken #362A-365S A5-1 Mainshaft Bearing Cup Timken #362A A5-2 Mainshaft Bearing Cone Timken #365S 362A-365S 362A 365S A6 A7 A8 A9 A10 A11 Mainshaft Thrust Washer Ring all Mainshaft Thrust Washer Half all req Mainshaft Thrust Washer Ball GM #147483: 3/16 steel 10J-0006 Mainshaft 1 st Gear L36-s36T: TR L36-s36T: TKO-500 TCEN 4242 L35-s36T: TKO-600 TCEN 4322 Mainshaft 1 st Gear Bearing all Mainshaft 1 st Gear Bearing Spacer all A12 Mainshaft 1 st /2 nd Synchronizer Assy w/ synchronizer rings A12-1 Clutch A12-2 Hub A12-3 Strut all req. 3 C4AZ-7A044B A12-4 Spring all req. 2 E4TZ-7119A A12-5 Mainshaft 1 st /2 nd Synchronizer Ring s36t req, 2 E4TZ-7107B A13 A14 A15 A16 A17 Mainshaft 1 st /2 nd Synchronizer Snapring all C4AZ-7064B Mainshaft 2 nd Gear L32-s36T: TR L32-s36T: TKO-500/600 TCEN 4243 Mainshaft 2 nd Gear Bearing all Mainshaft 2 nd Gear Thrust Washer Ring all Mainshaft 2 nd Gear Thrust Washer Half all req Copyright 2009 (9-16) 2 AUTO GEAR COMPANY

3 A18 A19 A20 A21 Mainshaft 2 nd Gear Thrust Washer Ball GM #147483: 3/16 steel 10J-0006 Mainshaft 3 rd Gear L26-s34(36)T: TR L26-s34(36)T: TKO-500/600 TCEN 0010 Mainshaft 3 rd Gear Bearing all Mainshaft 3 rd Gear Bearing Spacer TR TKO-500/ A22 Mainshaft 3 rd /4 th Synchronizer Assy w/ synchronizer rings A22-1 Clutch A22-2 Hub A22-3 Strut all req. 3 E0ZZ-7A044B A22-4 Spring all req. 2 E4TZ-7109A A22-5 Mainshaft 3 rd /4 th Synchronizer Ring s36t req. 2 E4TZ-7107B A23 A24 A25 A26 Mainshaft L24T 5 th, 28 splines: TR L24T 5 th, 31 splines: TR L24T 5 th, 31 splines: TKO-500/600 TCFP 4310 L27T 5 th, 31 splines: TKO-500/600 TCFP 4258 NOTE: These FOUR (4) Mainshafts used in FORD applications. L24T 5 th, 31 splines: TKO-500/600 TCFP 5067 L27T 5 th, 31 splines: TKO-500/600 TCFP 5066 NOTE: These TWO (2) Mainshafts used in GM applications. Mainshaft Thrust Race (Inner) Torrington #FTA3552: 52mm diameter Mainshaft Thrust Bearing Torrington #FA Mainshaft Thrust Race (Outer) Torrington #FTA3555: 55mm diameter Copyright 2009 (9-16) 3 AUTO GEAR COMPANY

4 A27 Extension Assy TR3550: 28 spline mainshaft TR3550: 31 spline mainshaft TKO-500/600: Ford applications TCEP 4307 TKO-500/600: GM applications TCEP 5089 A27-1 Extension A27-2 Mainshaft Bushing 28 spline mainshaft B3TZ-7A034A spline mainshaft A28 A29 Mainshaft Oilseal TR3550: 28 spline mainshaft D9BZ-7052A TR3550: 31 spline mainshaft TKO-500/600 TCSJ 1277 ExtensionFasteners dowel req bolt req. 6 1C-0728 lockwasher req. 6 5E-0007 GROUP B: MAINDRIVE AND RETAINER B1 B2 B3 Mainshaft Pilot Rollers Torrington #C417Q req. 17 C3AZ-7118A C417Q Maindrive Gear L22-s48T: TR splines L22-s48T: TR splines L22-s48T: TK splines TCFM 4244 L22-s48T: TK splines TCFM 5198 L23-s48T: TK splines TCFM 4741 NOTE: these FIVE (5) maindrives are for Ford applications. L22-s48T: TK splines TCFM 4619 L23-s48T: TK splines TCFM 4756 NOTE: these TWO (2) maindrives are for GM applications. Maindrive Clutch Ring s36-48t B4 Maindrive Bearing Assy Timken #354A A-55 B4-1 Maindrive Bearing Cup Timken #354A NSS 354A B4-2 Maindrive Bearing Cone Timken #355 NSS 355 B5 Maindrive Bearing Shims.022 as req. NSS as req. NSS as req. NSS as req. NSS Copyright 2009 (9-16) 4 AUTO GEAR COMPANY

5 B6 Maindrive Retainer Ford applications GM applications TCRB 0131 B7 Maindrive Retainer Oilseal Chicago Rawhide #11123A 11123ACR B8 Maindrive Retainer Fasteners 5/ FHCS (SAE 5) req GROUP C: COUNTERSHAFTS AND CASE C1 Countershaft Rear Bearing Shims.022 as req as req as req as req C2 Countershaft Rear Bearing Assy Timken # C2-1 Countershaft Rear Bearing Cup Timken #1328 NSS 1328 C2-2 Countershaft Extension Bearing Cone Timken #1380 NSS 1380 C3 C4 Countershaft 5 th Clutch Ring all Countershaft 5 th Synchronizer Ring all all C5 Countershaft 5 th Gear/Synchronizer Assy L55-s36T: TR L55-s36T: TKO-500 TCES 4626 L55-s36T: TKO-600 w/ 0.64 overdrive TCES 4626 L49-s36T: TKO-600 w/ 0.82 overdrive TCES 4745 C5-1 Clutch C5-2 Countershaft 5 th Gear C5-3 Strut all req C5-4 Spring all req C6 C7 C8 Countershaft 5 th Gear Rollers Torrington #C407Q req Countershaft 5 th Gear Roller Spacer all Countershaft 5 th Gear Thrust Washer all Copyright 2009 (9-16) 5 AUTO GEAR COMPANY

6 C9 C10 Countershaft 5 th Gear Thrust Washer Ball GM #147483: 3/16 steel 10J-0006 Countershaft Center Bearing all C11 Countershaft Cluster Gear (Assy) R s25T: TR R s25T: TKO-500 TCCF 3435 R s25T: TKO-600 TCCF 4282 C11-1 Countershaft Drive Gear Snapring TR-3550 only: all C11-2 Countershaft Drive Gear TR3550 only: R34T C11-3 Countershaft 3 rd Gear TR3550 only: R30T C11-4 Countershaft Gear Key TR3550 only: all req. 2 C11-5 Countershaft TR3550 only: R25-17-s25T C12 Countershaft Front Bearing Assy Timken # C12-1 Countershaft Front Bearing Cup Timken # C12-2 Countershaft Front Bearing Cone Timken # C13 C14 C15 C16 C17 C18 C19 C20 Countershaft Front Bearing Cap TR TKO TKO-600 TCRB 5175 Countershaft Front Bearing O-Ring all Idler Drive Gear L18-s13T: TR3550/TKO all: TKO-600 TCEN 4281 Idler Drive Gear Thrust Washer all Idler Sliding Clutch all Idler Reverse Gear S24-s13T Idler Gear Rollers all req Idler Gear Roller Spacers narrow req wide Copyright 2009 (9-16) 6 AUTO GEAR COMPANY

7 C21 C22 C23 Idler Reverse Gear Thrust Washer all req Idler Shaft all Idler Shaft Rollpin 1/4 x 1-1/2 spirol 14J-2524 C24 Case Assy Ford applications GM applications TCEP 2058 C24-1 Case C24-2 Magnet all C24-3 Magnet Retainer all C25 Filler/Drain Plug all req. 2 10F-0008 GROUP D: INTERNAL SHIFT LINKAGE D1 1 st /2 nd Shift Fork Assy TR TKO-500/TKO-600 TCEC 4271 D1-1 1 st /2 nd Shift Fork D1-2 1 st /2 nd Shift Fork Pad TKO-500/600 req. 2 TCNS 4240 D2 1 st /2 nd Shift Rail TR TKO-500/600 TCBR 0004 D3 3 rd /4 th Shift Fork Assy TR TKO-500/600 TCEC 4269 D3-1 3 rd /4 th Shift Fork D3-2 3 rd /4 th Shift Fork Pad TR3550 req TKO-500/600 req. 2 TCNS 4240 D4 D5 3 rd /4 th Shift Rail TR TKO-500/600 TCBR th /Reverse Shift Lever (Upper) all Copyright 2009 (9-16) 7 AUTO GEAR COMPANY

8 D6 D7 D8 D9 D10 D11 D12 D13 D14 5 th /Reverse Shift Rail (Upper) TR TKO-500/600 TCBR 0003 Shift Fork(Lever) Rollpin 3 rd /4 th Shift Lug req. 1 14J-1822 except above req Detent Spring TR3550 req TKO-500/600 req Detent Ball all req. 3 10J-0012 Detent Cover all Detent Cover Fasteners all req Interlock Pin all Interlock Plunger all req Interlock Hole Plug all D15 Shift Cover Assy # D15-1 Shift Cover # NSS NSS D15-2 Shift Cover Dowels all req. 2 D16 D17 D18 D19 D20 D21 Shift Cover Fasteners all req S Forward Access Cover all Forward Access Cover Fasteners 5/16-18 x 1 HHCS req /16 toothed l'washer req Shift Rail Guide all req Shift Rail Guide O-Ring all req th /Reverse Shift Lever (Lower) all Copyright 2009 (9-16) 8 AUTO GEAR COMPANY

9 D22 D23 5 th /Reverse Shift Lever Pivot all th /REverse Shift Lever C-Clip all S D24 5 th Shift Fork (Assy) TR TKO-500/600 TCEC 4270 D th Shift Fork TKO-500/600 NSS NSS D th Shift Fork Pad TKO-500/600 req. 2 TCNS 4240 D25 5 th Shift Fork Rollpin all E S D26 Reverse Shift Fork Assy all D26-1 Reverse Shift Fork D26-2 Reverse Shift Pin D27 5 th /Reverse Shift Rail Assy (Lower) all D th /Reverse Shift Rail D th Shift Pin all D th Shift Rollpin all NSS D28 1 st /2 nd Shift Lug Assy all D st /2 nd Shift Lug all D st /2 nd Shift Lug Plunger all D st /2 nd Shift Lug Plunger Snapring all D st /2 nd Shift Lug Plunger E-Clip all D st /2 nd Shift Lug Detent Spring all D st /2 nd Shift Lug Detent Ball all 10J-0008 D29 3 rd /4 th Shift Lug all D30 5 th /Reverse Shift Lug Assy all D th /Reverse Shift Lug all Copyright 2009 (9-16) 9 AUTO GEAR COMPANY

10 D th /Reverse Shift Lug Plunger all D th /Reverse Shift Lug Plunger Spring all D th /Reverse Shift Lug Plunger E-Clip all D th /Reverse Shift Lug Detent Spring all D th /Reverse Shift Lug Detent Ball all 10J-0008 D31 D32 D33 D34 D35 D36 D37 D38 D39 D40 D41 D42 D43 Shift Lug Rollpin 3 rd /4 th shift lug req. 1 14J-1822 except above req S Reverse Shift Inhibitor Lug all Reverse Shift Inhibitor Rail all Reverse Shift Inhibitor Rollpin all Reverse Shift Inhibitor Spring all Reverse Shift Inhibitor Setscrew All Selector Finger All Selector Socket TR TKO-500/600 TCTP 4257 Selector Socket Bushing TR3550 req TKO-500/600 req Selector Rail TR TKO-500/600 TCBR 4642 Selector Setscrew all req Center Access Cover all Center Access Cover Fasteners 5/16-18 x 1 HHCS req /16 toothed l'washer req Copyright 2009 (9-16) 10 AUTO GEAR COMPANY

11 D44 D45 D46 D47 D48 D49 D50 Shift Lever Assy TR3550: long throw TR3550: short throw TKO-500/600 TCEC 4273 Shift Lever Fasteners pivot bolt req tabbed lockwasher req Shift Lever Boot all Shift Lever Boot Fasteners all req Shift Lever Housing all Shift Lever Housing Fasteners all req S Breather Assy all GROUP E: EXTERNAL ELECTROMECHANICALS e1 e2 E3 E4 E5 Speedometer Sensor Assy TKO-500/TKO-600: Ford XR3R-7H103AB NOTE: attach to harness with Connector Ford #3U2Z 14S411VBA, Motorcraft #WPT 589. TKO-500/TKO-600: GMC TNSW 1137 Speedometer Sensor Retaining Screw all C-0408 Reverse Indicator Switch all Reverse Indicator Switch Gasket All Neutral Start Switch All Copyright 2009 (9-16) 11 AUTO GEAR COMPANY

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