Product Guide. Crawler Crane

Transcription

1 Crawler Crane 220 US Tons (100 Metric 16 ft 5 in Radius 285 ft Max Tip (Main Boom) Main Boom, Fixed Jib and Luffing Jib Configurations Product Guide

2 KEY FEATURES ULTRA CAB The Ultra Cab, designed by Porsche, maximizes glass space for optimal operator visibility. The working lights and light bar are standard and well positioned. Equipped with adjustable seats and air conditioner. The cab can have a 20 upward angle, and be rotated to the front of platform. Both overhead and bottom view to expand the operating view of drivers and operational safety. SANY DESIGNED LMI SANY designed LMI is prominently displayed. It is user friendly, simple to set up and operate. The console also features large tv monitors. HIGH QUALITY, NAME BRAND COMPONENTS Cummins engine coupled to Rexroth hydraulic components deliver high reliability and consistent performance. 2

3 KEY FEATURES Engine: Cummins QSL9, rpm Hydraulic system: Rexroth pumps and drive motors SANY-designed LML with large display screen New ergonomic cab, styled by Porsche Design Studios Three configurations available: Main Boom, Fixed Jib, and Luffing Jib Standard features: Main drum bail limits Main drum and rear counterweight camera system Basic machine lighting package Aircraft warning light Maximum Radius Main Boom Max Tip (H Main Boom) Fixed Jib Luffing Jib Main Winch - Rated Line Pull Wire Rope Diameter ft 3,6 & 11.5 Meter Sections 52 ft 6 in 282 ft 2 in 284 ft 11 in 42 ft 8 in 101 ft 8 in 72 ft 2 in 167 ft 4 in 29,542 lb 26 mm Basic Machine (Without Track Frames or Boom Butt) Total Counterweight (Series 2) Basic Machine - Transport Basic Machine - Transport Basic Machine - Transport Tail Swing 92,594 lb 185,188 lb 36 ft 6 in 11 ft 2 in 9 ft 10 in 21 ft 1 in Quality Changes The World 3

4 KEY FEATURES UPPERWORKS ENGINE Cummins Model QSL, 9.0 liter diesel, 6 cylinder Power hp (242kW) Fuel Tank gal (820L) DRUMS The main and auxiliary winch are independently driven. Compact and easy-to-install. The low wear and maintenancefree built in wet brake guarantees the security of winch. The variable hydraulic motor automatically adjusts the output load to maximize winch speed based on load. Rope Diameter mm Max Line Speed ft/min Single Line Pull... 29,542 lb Max Spooling Main... 1,148 ft Whip ft SWING SYSTEM HYDRAULIC SYSTEM Rexroth hydraulic system, including the main pump, main valve, control and motor reducer. It is efficient, energy saving, stable and reliable. It has excellent micro-rotation and performance improvement, load sensing; limit load regulation and hydraulic oil cooling system controlled independently. CONTROLS SANY designed LMI is prominently displayed. It is user friendly, simple to set up and operate. The console also features large tv monitors. Rotary hydraulic driven motor provides 360º rotation. Swing bearing: three-row roller slewing bearing Swing speed...0 ~ 2.0 r/min Tail Swing...21 ft. 1 in. COUNTERWEIGHT SERIES 1 1 Upperworks Tray...30,868 lbs 8 Upper Side Block...97,000 lbs (12,125 lbs each) Total...127,868 lbs SERIES 2 1 Upperworks Tray...30,868 lbs 8 Upper Side Block...97,000 lbs (12,125 lbs each) 2 Upper Side Block...13,228 lbs (6,614 lbs each) 2 Carbody Block...44,092 lbs ( lbs each) Total...185,188 lbs 4

5 KEY FEATURES ULTRA CAB The Ultra Cab, designed by Porsche, maximizes glass space for optimal operator visibility. The working lights and light bar are standard and well positioned. Equipped with adjustable seats and air conditioner. The cab can have a 20 upward angle, and be rotated to the front of platform. Both overhead and bottom view to expand the operating view of drivers and operational safety. LOWERWORKS CARBODY Connects upperworks to two independently driven crawler assemblies. Travel motors can achieve lineal travel and counter rotation through motor reducer and high tracktive effort. ATTACHMENTS HEAVY-LIFT MAIN BOOM (H) Max boom length...282'2" (86m) Max boom Combination...2 9'10" (3m) insert '8" (6m) insert '9" (11.5m) insert FIXED JIB (FJ) Max Jib...101'8" (31 m) Max Jib Combination...1 9'10" (3m) insert '8" (6m) insert LUFFING JIB (LJ) Max Luffing Jib '4" (51m) Max Luffing Jib Combination (3m) insert (6m) insert (11.5m) insert CRAWLERS 112 track shoes on the left and right crawler unit with a width of 3'7" for each. The tensioning extent of the track shoes can be adjusted via hydraulic jacks, and the position of adjusting pads shall reach the desired degree of tension. Travel speed Low Speed km/h High Speed km/h 3'7" Quality Changes The World 5

6 KEY FEATURES A-Frame Alarm Device In installation mode, if a-frame does not rise into correct position, the system will alarm and the operator and work mode functions will be inoperative. Aircraft Warning Light Installed on the top of the boom or jib. Anemometer Installed at the top of boom or fixed jib for real-time monitoring of wind speed and transmission of data to operators cab for display on monitor. Anti-Two Block (ATB) Composed of limit switch and actuation weight on load lines to prevent excessive raising of hook block. When the lifting hook raises to its maximum height, a limit switch will activate the buzzer on the control panel, meanwhile the indicator light will blink and automatically stop the lifting operation of hook block. Bail Limits Composed of a mechanical arm with roller riding on the drum wire rope and proximity switches to inform the operator when 3 dead wraps are remaining. The system will alarm through a buzzer and alarm information will be displayed in the instrument cluster and automatically stop the drum movement. Boom Stop Composed of a spring cushioned boom stop and automatic boom stop to prevent exceeding backwards boom angle limits. Boom Elevation Device When the boom angle is greater than 81, the buzzer will alarm, and boom control lever will be deactivated. This protection is controlled by a torque limiter and position switch. When the boom angle is less than 30, an alarm will activate and display information in the control panel and automatically stop operation. Drum Locking Device All drums are equipped with an electric locking device. Before drum operation, operator must switch to unlock before operation. Emergency Stop Function In emergency, press the emergency stop button to cut off power supply of the machine and stop all operations. Function Cut-Out If the function lock handle is not in place, all functions for operating machine will be deactivated. Leveling Gauge Electronic leveling gauge displaying machine angle on monitor. Lighting Equipped with drum lights, lower beam in front of machine, front adjustable high beam, lighting lamps in operator s cab, lighting equipment for night operation Lightning Protection Device Including lightning protection grounding and surge protection devices to prevent damage to electrical components under lightning strikes. Monitoring System Cameras: 2 cameras are equipped for monitoring drum spooling, boom hoist, and rear of machine. Optional monitoring: variable zoom monitoring camera system on boom top monitoring the working conditions of hook block. Rearview Mirror Installed on the right of the operator's cab for monitoring the rear of the machine Swing Lock Hydraulic power pin lock to lock the crane in front, rear, left and right positions. Shove-Off Seat Protection The operator must be seated for all machine functions to work Signs for Boom Angle Pendulum angle indicator device is located in boom base next to the cab for operator convenience. Sound and Light Alarming Device When engine is running, lights will flash; when traveling or swinging, alarm will sound. Switch of Installation Mode / Work Mode In installation mode, bail limits, boom elevation device, and torque limiter are inoperative to facilitate crane installation. In operation mode, all the safety limits return to normal. 6

7 KEY FEATURES Three-Color Load Warning Light There is green, yellow and red load warning lights, simultaneous displaying real-time load. When the actual load is less than 92% of rated load, the green light is on; when the actual load is between 92% and 100% of the rated load, the yellow light is on, the pre-warning lights will flash and intermittent alarm will be issued; when the actual load reaches 100% of rated load, the red light is on, the prewarning lights will flash and intermittent alarm will be issued; when the actual load reaches 102% of rated load, the machine will automatically stop hoisting functions. Torque Limiter A completely separate and secure computercontrolled operating system; torque limiter can automatically detect the load of cranes and the angle of boom and show its rated load and actual load, working radius and boom angle. Components: machine, monitor, angle sensors, force sensors etc. Functions: can display real-time rated load, actual load, working radius and boom angle, height and other data at current status of the crane and give real-time alarm if limits are exceeded. Turn Indicating Device When traveling or swinging, turn indicating light blinks. Wire Rope Guides Lifting hooks are provided with guides to ensure the wire rope is maintained in the correct sheave location. Quality Changes The World 7

8 TRANSPORT DIMENSIONS BASE MACHINE TRACK FRAME BOOM TIP BOOM BASE 36'6" 9'10" 11'2" lbs 26'12" 4'9" 4'3" lbs 30'11" 7'3" 8'5" 7496 lbs 27'2" 7'4" 12'1" 9921 lbs BOOM BASE w/ AUX. DRUM 27'2" 7'4" 12'1" lbs BOOM INSERT 9'10" (3m) 10'7" 7'7" 7'7" 1764 lbs BOOM INSERT 19'8" (6m) 20'3" 7'7" 7'7" 2866 lbs 8

9 TRANSPORT DIMENSIONS BOOM INSERT 37'9" (11.5m) 38'2" 7'7" 7'7" 5070 lbs TRANSITION INSERT 19'8" (6m) 20'1" 7'3" 8'7" 3351 lbs FIXED JIB TIP 16'5" (5m) 18' 3'4" 2'9" 1102 lbs FIXED JIB BASE 16 5 (5m) 16'11" 3'4" 3'6" 661 lbs FIXED JIB INSERT 9 10 (3m) 10'1" 3'4" 3' 278 lbs FIXED JIB INSERT 19 8 (6m) 19'11" 3'4" 3' 661 lbs UPPER BOOM POINT 3'3" 1'8" 2'8" 419 lbs Quality Changes The World 9

10 TRANSPORT DIMENSIONS FIXED JIB SUPPORT FRAME 17'11" 3'5" 2' 1168 lbs LUFFING JIB BASE 21'4" (6.5m) (Including Struts & Boom Tip Adaptor) 33'3" 5' 9'8" lbs LUFFING JIB TIP 21 4 (6.5m) (Including the Upper Boom Point) 25'10" 4'11" 4'11" 4431 lbs LUFFING JIB INSERT 9'10" (3m) 10'7" 5' 4'9" 904 lbs LUFFING JIB INSERT 19'8" (6m) 20'2" 5'1" 5'3" 1543 lbs LUFFING JIB INSERT 37'9" (11.5m) 38'1" 5'1" 5'1" 2866 lbs UPPERWORKS COUNTERWEIGHT TRAY 20'2" 6'3" 2'1" lbs 10

11 TRANSPORT DIMENSIONS COUNTERWEIGHT BLOCK 6'3" 6'6" 2'3" lbs COUNTERWEIGHT BLOCK 6'3" 6'6" 1'4" 6614 lbs CARBODY COUNTERWEIGHT 13' 4'9" 2'5" lbs 220 USt (200 MT) HOOK BLOCK 2'11" 3'11" 8'2" 7650 lbs 165 USt (150MT) HOOK BLOCK 2'11" 3'5" 7'4" 5666 lbs 110 USt (100MT) HOOK BLOCK 2'11" 2'8" 7'1" 4057 lbs 55 USt (50MT) HOOK BLOCK 2'11" 1'6" 6'6" 2116 lbs Quality Changes The World 11

12 TRANSPORT DIMENSIONS 28 USt (25MT) HOOK BLOCK 14.9 USt (13.5MT) HOOK BALL 2'11" 1'2" 5'11" 1653 lbs 1'7" 1'7" 3'1" 1146 lbs NOTES: 1. The transport size of this part is diagram, which is not drawn based on scale, the indicating size is the design value, and the packaging is not included 2. The weight is the design value, due to the manufacturing errors, the weight error is about ± 2% 12

13 OUT SUMMARY Name Basic Machine (3 winches,carbody, outriggers, all wire ropes) 282'2" Main Boom 101'8" Fixed Jib 167'4" Luffing Jib Transport Trailer Load Out Summary (lbs) Track Frame Boom Base w/ Aux. Drum Upperworks CTWT Tray Carbody CTWT CTWT Block 5.5t CTWT Block 3t Boom Tip Main Boom Insert 9'10" (3m) Main Boom Insert 19'8" (6m) Main Boom Insert 37'9" (11.5m) Transition Insert Luffing Jib Tip ( Upper Point) Luffing Jib Base Luffing Jib Insert 9 10 (3m) Luffing Jib Insert 19 8 (6m) Luffing Jib Insert 37 9 (11.5m) Fixed Jib Support Frame Fixed Jib Tip Fixed Jib Base Fixed Jib Insert 9 10 (3m) Fixed Jib Insert 19 8 (6m) Upper Boom Point Hook Block 220 USt (200MT) Hook Block 165 USt (150MT) Hook Block 110 USt (100MT) Hook Block 55 USt (50MT) Hook Block 28 USt (25MT) Hook Block 14.9 USt (13.5MT) Package Box Package Box Single Truck Transport (lbs) Quality Changes The World 13

14 (H) BOOM CHART MAIN BOOM (H) CHART 60,4000 lbs 22,000 lbs 360º BOOM LENGTH *This material is supplied for reference only. Operator must refer to Crane Rating Manual and Operator s Manual to dertermine allowable crane lifting capacities and assembly operating procedures. 14

15 (H) BOOM RANGE DIAGRAM Hoisting height (m) Quality Changes The World 15

16 (H) BOOM OPERATING CONDITIONS Arm Boom Insert 9'10" 19'8" 37'9" 56'6" 62'4" 1 72'2" 1 82' '10" 2 101'8" '6" 3 121'5" '7" '5" '4" '1" '4" '2" ' '11" '1" '11" '8" '7" '10" '7" '6" '4" *282'2" Boom Tip 27.9' (8.5m) 56'6"~282'2" *282'2" Shown Boom Base 24.6' (7.5m) 16

17 (FJ) FIXED JIB CHART FT FIXED JIB BOOM ANGLE 10º BOOM LENGTH BOOM ANGLE 30º BOOM LENGTH FT FIXED JIB 360º 360º BOOM ANGLE 10º BOOM LENGTH BOOM ANGLE 30º BOOM LENGTH *This material is supplied for reference only. Operator must refer to Crane Rating Manual and Operator s Manual to dertermine allowable crane lifting capacities and assembly operating procedures. Quality Changes The World 17

18 (FJ) FIXED JIB CHART 82 FT FIXED JIB BOOM ANGLE 10º BOOM LENGTH BOOM ANGLE 30º BOOM LENGTH FT FIXED JIB 360º 360º BOOM ANGLE 10º BOOM LENGTH BOOM ANGLE 30º BOOM LENGTH *This material is supplied for reference only. Operator must refer to Crane Rating Manual and Operator s Manual to dertermine allowable crane lifting capacities and assembly operating procedures. 18

19 (FJ) FIXED JIB RANGE DIAGRAM Jib Attachment on (H) Working Range Diagram Hoisting height (m) Quality Changes The World 19

20 (FJ) FIXED JIB OPERATING CONDITIONS Fixed Jib Fixed Jib Insert 9'10" 19'8" of Main Boom Angle of Fixed Jib 42'8" 1 91'10"~224'8" 10,30 62'4" ~ ,30 82' '10"~224'8" 10,30 *101'8" ~ ,30 5m Upper Fixed boom Jib Tip 16.4' (5m) 6m Lower boom 6m Lower boom Fixed Jib 6m Lower boom 42'8"~101'8" 3m Lower boom *101'8" Shown 5m Lower boom Fixed Jib Base 16.4' (5m) m Main arm 56'6"~224'8" *224'8" Shown Work condition of fixed auxiliary arm 20

21 (LJ) LUFFING JIB CHART 72 FT LUFFING JIB BOOM ANGLE 85º BOOM LENGTH BOOM ANGLE 75º BOOM LENGTH BOOM ANGLE 65º BOOM LENGTH FT LUFFING JIB BOOM ANGLE 85º BOOM LENGTH BOOM ANGLE 75º BOOM LENGTH BOOM ANGLE 65º BOOM LENGTH FT LUFFING JIB 360º 360º 360º BOOM ANGLE 85º BOOM LENGTH BOOM ANGLE 75º BOOM LENGTH BOOM ANGLE 65º BOOM LENGTH *This material is supplied for reference only. Operator must refer to Crane Rating Manual and Operator s Manual to dertermine allowable crane lifting capacities and assembly operating procedures. Quality Changes The World 21

22 (LJ) LUFFING JIB CHART 100 FT LUFFING JIB BOOM ANGLE 85º BOOM LENGTH BOOM ANGLE 75º BOOM LENGTH BOOM ANGLE 65º BOOM LENGTH FT LUFFING JIB BOOM ANGLE 85º BOOM LENGTH BOOM ANGLE 75º BOOM LENGTH BOOM ANGLE 65º BOOM LENGTH FT LUFFING JIB 360º 360º 360º BOOM ANGLE 85º BOOM LENGTH BOOM ANGLE 75º BOOM LENGTH BOOM ANGLE 65º BOOM LENGTH *This material is supplied for reference only. Operator must refer to Crane Rating Manual and Operator s Manual to dertermine allowable crane lifting capacities and assembly operating procedures. 22

23 (LJ) LUFFING JIB CHART 130 FT LUFFING JIB BOOM ANGLE 85º BOOM LENGTH BOOM ANGLE 75º BOOM LENGTH BOOM ANGLE 65º BOOM LENGTH FT LUFFING JIB BOOM ANGLE 85º BOOM LENGTH BOOM ANGLE 75º BOOM LENGTH BOOM ANGLE 65º BOOM LENGTH *This material is supplied for reference only. Operator must refer to Crane Rating Manual and Operator s Manual to dertermine allowable crane lifting capacities and assembly operating procedures. 147 FT LUFFING JIB 360º 360º 360º BOOM ANGLE 85º BOOM LENGTH BOOM ANGLE 75º BOOM LENGTH BOOM ANGLE 65º BOOM LENGTH Quality Changes The World 23

24 (LJ) LUFFING JIB CHART 157 FT LUFFING JIB BOOM ANGLE 85º BOOM LENGTH BOOM ANGLE 75º BOOM LENGTH BOOM ANGLE 65º BOOM LENGTH FT LUFFING JIB 360º 360º BOOM ANGLE 85º BOOM LENGTH BOOM ANGLE 75º BOOM LENGTH BOOM ANGLE 65º BOOM LENGTH *This material is supplied for reference only. Operator must refer to Crane Rating Manual and Operator s Manual to dertermine allowable crane lifting capacities and assembly operating procedures. 24

25 (LJ) LUFFING JIB RANGE DIAGRAM Luffing Jib Attachment on (HH) Working Range Diagram Quality Changes The World 25

26 (LJ) LUFFING JIB OPERATING CONDITIONS Luffing Jib Tip 21.3' (6.5M) Boom - LJ Configuration Luffing Jib Insert 9'10" 19'8" 37'9" 75'6" '4" 2 95'1" ' 3 114'10" ' '11" '8" '7" '10" '7" A Luffing Jib - LJ Configuration Luffing Jib Insert 9'10" 19'8" 37'9" 72'2" ' 2 91'10" '1" '11" '10" '7" '10" '7" '6" '4" Luffing Jib Base 21.3' (6.5M) *109' 11" Shown Transition Insert & Boom Tip Adaptor 21.3' (6.5M) *75' 6" Shown Luffing Jib 72' 2"~167' 4" 26

27 Quality Changes The World 27

28 Cooper Circle Peachtree City, GA Tel: Fax: SANY America, Inc. All Rights Reserved. SANY America reserves the right to change equipment designs and specifications at any time.