VERTICAL BLADDER TANK
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1 Balanced Pressure Proportioning System Reliable Foam System Requiring Only Water Power Perfect For Tight Spaces UL Listed, ASME, National Board Registered Bladder-UL162 Approved, High Tensile Pressure Formed Seams Interior Strainers And Flow Path Devices Supplied With All Valves, Piping And Equipment Necessary For Operation Custom Designs Available Description Features vent to the water drain connection, preventing bladder obstruction at The Bladder Tank Proportioning Compatible with all foam these openings. System is a balanced pressure concentrates proportioning system, requiring no Requires less floor space than The ratio controller (RCF) shall be a external power other than an adequate flanged style for mounting in Schedule horizontal tanks water supply. A bladder tank, with an 40 pipe between two 150# flat or raised Bottom foam concentrate discharge flanges of the same nominal size as appropriate proportioner(s), injects keeps feed piping full, eliminating air the RCF. The RCF shall be cast bronze foam concentrate into the water pockets and preventing corrosion with stainless steel hardware and shall supply of a fire protection system and Permanently welded lifting lugs for be rated for a working pressure of automatically proportions over a wide safe tank movement and positioning 250 psi (17 bar). The ratio controller range of flows and pressures. shall incorporate a recovery section Applications The Bladder Tank Proportioning System to minimize the pressure loss through the proportioner and reduce the employs water to pressurize the Frequently used in aircraft hangars, straight pipe length required after the bladder and force foam concentrate to loading racks, sprinkler systems, and controller. A ¼ (6.35 mm) female NPT the ratio controller. The water supply offshore platforms. port for sensing water pressure at the simultaneously feeds the ratio controller Technical Specifications inlet to the ratio controller water orifice and the bladder tank. As water flows shall be incorporated into the casting. through the ratio controller the level of The National Foam bladder tank system Each ratio controller shall automatically pressure reduction increases, thereby shall be a complete self-contained proportion over the range indicated on affecting a corresponding pressure drop proportioning system consisting of flow range chart without any manual across the foam concentrate metering a bladder tank, ratio controller, and adjustment. The foam concentrate orifice. The corresponding pressure assembled piping. The bladder tank inlet shall contain a foam concentrate shall be an ASME code welded carbon drop results in foam concentrate flow metering orifice with field adjustment steel pressure vessel with a working that is proportionate to the water flow feature to allow user to fine tune pressure of 175 psi (12 bar). The proportioning. through the ratio controller. As both tank shall be supplied in the vertical the water and foam concentrate flow configuration and shall be mounted The ratio controller shall be pre-piped into a common reduced pressure area, on full skirt securely welded to tank to the bladder tank. All external piping it is necessary only to maintain identical shell, complete with four mounting shall be Schedule 40, and shall be brass water and foam concentrate pressures clips. A flexible, thermoplastic for foam concentrate and carbon steel at the respective inlets of the ratio vulcanized rubber internal bladder for water. Brass or bronze ball valves of controller. separates the foam concentrate from the locking handle type, in accordance the incoming water. The bladder with NFPA requirements for valve During operation, the water outside shall be manufactured with single supervision, shall be supplied, and shall the bladder gradually displaces the piece nozzles and all seams shall be be complete with identification labels foam concentrate inside causing the temperature/pressure high tensile on the handles. A ball check valve shall bladder to collapse until the supply is strength using no adhesives. The tank be installed in the foam concentrate exhausted. The bladder tank may then shall have perforated PVC schedule line. Tank shall include all necessary be isolated and the system allowed to 0 center discharge piping, located drain and vent valves, concentrate discharge water only. Since the bladder within the bladder, to ensure that fill piping, fill cup, and tank content/ tank is pressurized, the bladder cannot foam concentrate flows to the bottom identification labels. External surfaces be refilled during operation. discharge. A section of 1-inch I.D. rubber of tank and piping shall be coated with hose installed between the bladder and red high solids acrylic polyurethane tank shell, shall extend from the water finish. 06/16 (Rev Q) Page 1 of 6
2 Approvals and Listings Underwriters Laboratories, Inc. (UL Listed) Technical Information Materials of Construction: Tank: Carbon steel, ASME code Bladder: Welded seam thermoplastic Internal Piping: Perforated PVC, Sch. 0 External Piping: Water Side: Carbon Steel, Sch. 40, Screwed Fm. Conc. Side: Brass, Sch. 40, Screwed Valves: Ball valve with locking handle, bronze body, and brass or chrome plated brass ball Fill Funnel: Polyethylene, 7½ diameter cup x 1 male NPT spout Ratio Controller: Cast Bronze ( ), ASTM-B-54 alloy #3600 Exterior Finish: Red high solids acrylic polyurethane (NF Spec AS ) Working Pressure: 175 psi (12 bar) Options Sight gauge: 1½ (3 mm) O.D. polycarbonate with bronze ball shutoff valve Higher tank working pressures Coal tar epoxy internal coating Special finishes Pressure relief valve Type 304 or 316 stainless steel piping, screwed or welded Fill kit Automatic concentrate valve. Typically NF WPBV, also available as electrically or pneumatically actuated valve. Alternate style and multiple ratio controllers Reversed flow direction CONTRACTOR P.O.C.- SEE TABLE 4 FOR RC CONNECTION SIZE AND TYPE WATER FEED 2 4 "A" RATIO CONTROLLER CONTRACTOR P.O.C. - SEE TABLE 4 FOR RC CONNECTION SIZE AND TYPE CHECK VALVE "B" 5 INSTALLATION INSTRUCTION LABEL CAUTION LABEL LIFTING LUG 7-3/4 FILL FUNNEL TO BE SCREWED INTO VALVE #5 SEE NOTE #9 "H" "J" -3/4 "K" CONC. LEVEL CHECK LABEL "G" "C" OPERATING INSTRUCTIONS U.L. AND F.M. LABELS 3" THRU " RC ASSEMBLY 6 A 90 TYP. 9 A 7 1A 1 "F" C B B C 1-3/4 5-1/ 11-7/ 2" RC ASSEMBLY 9 Ø "E" HOLE (TYP. 4) 45 TYP. Ø "D" BOLT CIRCLE DETAIL A - A FLOOR ANCHORING DETAIL SIGHT GLASS (OPTIONAL) 7 9 SIGHT GLASS (OPTIONAL) 7 TABLE 1 - RC DIMENSIONS Assembly w/spool Q R S 3" RC /2 4" RC /4 7 6" RC /4 9-11/16 " RC DETAIL B - B DETAIL C - C Page 2 of 6 06/16 (Rev Q)
3 TABLE 2 - VALVE DESCRIPTION Valve Normal Position No. Description Manual System Auto. System 1 Concentrate Supply Closed Open 1A Auto. Concentrate Supply (Optional) --- Closed 2 Water Pressure Supply Open Open 4 Tank Water Vent Closed Closed 5 Concentrate Vent/Fill Closed Closed 6 Water Drain/Fill Closed Closed 7 Concentrate Drain/Fill Closed Closed Sight Glass (Optional) Closed Closed 9 Sight Glass Supply (Optional) Open Open TABLE 3 - SUGGESTED RATIO CONTROLLER SIZES FOR SYSTEM FLOWS Ratio Controller Size in. (mm) Standard Flow Range gpm (lpm) Special Flow Range with AR-AFFF Foam Concentrate gpm (lpm) 2 (51) (114-61) (227-61) 3 (76) ( ) ( ) 4 (102) ( ) ( ) 6 (152) ( ) ( ) (203) ( ) ( ) Water & Concentrate Line Sizes in. (mm) Line Sizes to be Determined by NF at System Design. Ratio Controller Connections in. (mm) Inlet Outlet 2 (51) NPT (F) 3 (76) 4 (102) 6 (152) (203) 2 (51) NPT (F) 3 (76) 4 (102) 6 (152) (203) NOTES: 1. All dimensions are approximate and may vary slightly. 2. Weights listed apply to empty tanks. 3. All tank and valve openings will be plugged for shipping. 4. Optional sight glass assembly includes: Polycarbonate sight glass tube, 1½ (3) O.D. open to atmosphere (vented cap) Ball shutoff valve Split pipe clamp w/ threaded rod 5. Fill funnel and optional sight glass tube will be packed and shipped separately. 6. Optional sight glass level check cannot be performed with alcohol type AFFF concentrates. Refer to the operating and maintenance manual for further instructions. 7. Contents label will be supplied to customer by NF with foam concentrate order and applied by customer.. When designing a building to house bladder tanks, provisions must be to allow for the removal of the internal piping and bladder. These items are the full height of tank. 9. Concentrate vent valve #5 will also be used to top off the concentrate level. A fill funnel will be provided with each tank for this purpose. 10. For non-standard or special tanks, refer to the tank s specific outline assembly drawing for details. 11. For tanks exceeding reasonable shipping crate sizes, piping will be supplied disassembled using grooved couplings for easy assembly at installation site. 06/16 (Rev Q) Page 3 of 6
4 TABLE 2 - CAPACITY AND DIMENSIONS CHART Capacity gal. (liters) A B C D E F G Empty Weight lb (kg) 25 (95) 20 (50) 22 (559) 46 (116) 22-3/4 (57) 9/16 (14) 4 (102) 49 (1245) 350 (159) 36 (136) 24 (610) 24 (610) 46 (116) 22-3/4 (57) 9/16 (14) 4 (102) 50 (1270) 420 (191) 50 (19) 24 (610) 24 (610) 46 (116) 22-3/4 (57) 9/16 (14) 4 (102) 5 (1473) 507 (230) 100 (379) 24 (610) 24 (610) 5 (2159) 22-3/4 (57) 9/16 (14) 4 (102) 7 (2210) 665 (302) 150 (56) 30 (762) 27 (66) 2 (1561) 27-3/4 (705) 9/16 (14) 4 (102) 6 (214) 20 (372) 200 (757) 30 (762) 27 (66) 100 (2540) 27-3/4 (705) 9/16 (14) 4 (102) 104 (2642) 957 (434) 300 (1136) 36 (914) 30 (762) 103 (2616) 32-3/4 (32) 9/16 (14) 4 (102) 10 (2743) 1301 (591) 400 (1514) 4 (1219) 36 (914) 3 (210) 41-1/2 (1054) 11/16 (17) 4 (102) 91 (2311) 1704 (773) 500 (192) 4 (1219) 36 (914) 97 (2464) 41-1/2 (1054) 11/16 (17) 4 (102) 105 (2667) 1760 (799) 600 (2271) 4 (1219) 36 (914) 112 (245) 41-1/2 (1054) 11/16 (17) 4 (102) 120 (304) 169 (4) 700 (2649) 4 (1219) 37-1/2 (953) 126 (3200) 41-1/2 (1054) 11/16 (17) 4 (102) 134 (3404) 2099 (953) 750 (239) 4 (1219) 37-1/2 (953) 134 (3404) 41-1/2 (1054) 11/16 (17) 4 (102) 142 (3607) 2200 (999) 00 (302) 60 (1524) 43-1/2 (1105) 102 (2591) 51-1/2 (130) 11/16 (17) (203) 113 (270) 2304 (1046) 900 (3407) 60 (1524) 43-1/2 (1105) 110 (2794) 51-1/2 (130) 11/16 (17) (203) 122 (3099) 2634 (1196) 1000 (375) 60 (1524) 43-1/2 (1105) 120 (304) 51-1/2 (130) 13/16 (21) (203) 132 (3353) 3030 (1375) 1100 (4164) 60 (1524) 43-1/2 (1105) 130 (3302) 51-1/2 (130) 13/16 (21) (203) 141 (351) 4123 (171) 1200 (4542) 60 (1524) 43-1/2 (1105) 140 (3556) 51-1/2 (130) 13/16 (21) (203) 150 (310) 3521 (159) 1300 (4921) 60 (1524) 43-1/2 (1105) 150 (310) 51-1/2 (130) 13/16 (21) (203) 160 (4064) 3640 (1652) 1400 (5300) 60 (1524) 43-1/2 (1105) 15 (4013) 51-1/2 (130) 13/16 (21) (203) 169 (4293) 3759 (1706) 1500 (567) 60 (1524) 43-1/2 (1105) 167 (4242) 51-1/2 (130) 13/16 (21) (203) 17 (4521) 310 (1729) 1600 (6057) 72 (129) 49-1/2 (1257) 134 (3404) 57-1/2 (1461) 13/16 (21) (203) 144 (365) 3900 (1770) 1700 (6435) 72 (129) 49-1/2 (1257) 140 (3556) 57-1/2 (1461) 13/16 (21) (203) 150 (310) 4125 (172) 100 (614) 72 (129) 49-1/2 (1257) 147 (3734) 57-1/2 (1461) 13/16 (21) (203) 157 (39) 4250 (1929) 1900 (7192) 72 (129) 49-1/2 (1257) 153 (36) 57-1/2 (1461) 13/16 (21) (203) 163 (4140) 4375 (196) 2000 (7571) 72 (129) 49-1/2 (1257) 160 (4064) 57-1/2 (1461) 13/16 (21) (203) 170 (431) 4500 (2043) 2100 (7949) 72 (129) 49-1/2 (1257) 166 (4216) 57-1/2 (1461) 13/16 (21) (203) 176 (4470) 4625 (2099) 2200 (32) 72 (129) 49-1/2 (1257) 173 (4394) 57-1/2 (1461) 13/16 (21) (203) 13 (464) 4750 (2156) 2300 (706) 72 (129) 49-1/2 (1257) 179 (4547) 57-1/2 (1461) 13/16 (21) (203) 19 (401) 475 (2213) 2400 (905) 72 (129) 49-1/2 (1257) 16 (4724) 57-1/2 (1461) 13/16 (21) (203) 196 (497) 5000 (2270) Page 4 of 6 06/16 (Rev Q)
5 ORDERING INFORMATION Part Number Approx. Approx. Shipping Package Dimensions Capacity (with or without Shipping Weight L W H gal. liters sight gauge) lb kg in. mm in. mm in. mm Tanks with prepiped ratio controllers are custom to customer request Please contact National Foam Inc. for part numbers and pricing /16 (Rev Q) Page 5 of 6
6 Page 6 of 6 06/16 (Rev Q) National Foam 350 East Union Street, West Chester, PA 1932, USA 24hr RED ALERT : Fax: National Foam operates a continuous program of product development. The right is therefore reserved to modify any specification without prior notice and National Foam should be contacted to ensure that the current issues of all technical data sheets are used. National Foam
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