CALEFFI. Motorised temperature regulating unit for heating systems. 167 series 01239/15 GB. replaces dp 01239/13 GB. Function
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- Rolf Long
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1 Motorised temperature regulating unit for heating systems 67 series CCREDITED ISO 9 FM 65 CLEFFI 9/5 G replaces dp 9/ G Function The motorised temperature regulating unit is configured for use with an outside compensated or modulating temperature regulator to control the flow temperature in heating systems. Complete with motorised three-way mixing valve, flow and return temperature gauges, secondary circuit shut-off valves and pre-formed shell insulation. This unit can be coupled to the 559 series SEPCOLL separator/distribution manifold with 5 mm centre distance connections. The differential by-pass valve (code 596), safety thermostat (code 65) and mounting bracket (code65) are optional. Product range Upward flow, flow on RH side Downward flow - flow on LH side Code 676L Motorised temperature regulating unit. With LPH L 5-6 pump. Centre distance 5 mm size DN 5 ( ) Code 676UPM Motorised temperature regulating unit. With UPML 5-95 pump. Centre distance 5 mm size DN 5 ( ) Upward flow, flow on LH side Downward flow - flow on RX side Code 676L Motorised temperature regulating unit. With LPH L 5-6 pump. Centre distance 5 mm size DN 5 ( ) Code 676UPM Motorised temperature regulating unit. With UPML 5-95 pump. Centre distance 5 mm size DN 5 ( ) Technical specifications Materials Regulating unit with motorised three-way valve ody: brass EN 65 CW67N Headwork: brass EN 6 CW6N Obturator: brass EN 6 CW6N Seals: EPDM Connection pipes Material: steel Fe 6 Check valve ody: Obturator: Shut-off valves ody: ctuator technical specifications brass EN 6 CW6N PPG brass EN 65 CW67N Synchronous motor. Three-point type Electric supply: V (ac) Power consumption: 6 V uxiliary microswitch contact rating: 6 () ( V) Protection class: Operating time 5 s () Supply cable length:,8 m Dynamic torque: 9 N m Performance Medium: water, glycol solutions Max. percentage of glycol: % Maximum working pressure: kpa ( bar) Minimum working pressure: 8 kpa (,8 bar) Max working temperature: Connections: - system side: F (ISO 8-) - boiler side: / M (ISO 8-) - connection centre distance: 5 mm Insulation Material: EPP verage thickness: mm Density: 5 kg/m Working temperature range: -5 Thermal conductivity:,7 W/(m K) at Reaction to fire (UL9): class HF Pump High-efficiency pump: model: LPH L 5-6 UPML 5-95 ody: cast iron GG 5/ Electric supply: V - 5/6 Hz Max. ambient humidity: 95% Max. ambient temperature: LPH L 5-6: UPML 5-95: 55 Protection class: LPH L 5-6: IP UPML 5-95: IPXD Pump centre distance: mm Pump connections: / (ISO 8-) with nut Temperature gauges Double scale: 8 ( 76 F) Safety thermostat kit code 65 (optional) Setting temperature: 55 Protection class: IP 55 Contact rating: / V Differential by-pass valve code 596 (optional) ody: brass EN 98 C75S Obturator: EPDM Spring: stainless steel EN 7- (ISI ) Seals: EPDM Max. working pressure: bar Max. working temperature: y-pass setting range: kpa (, m w.g.) Connections: M x M (ISO 8-) Mounting bracket code 65 (optional) Material: stainless steel
2 Cod. 67 Head available at the regulating unit connections Dimensions H (m w.g.) 6 5 LPH L 5-6 (kpa) 6 5 F E C F H,5,5,5 G (m /h) H (m w.g.) (kpa) D UPML Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s UTO MN G Code 676L/676L 676UPM/676UPM C / 5 / 5 D 6 6 E 5 5 F 6,5 6,5 G H 8 8 Mass (kg) 7, 9,,5,5,5 G (m /h) Note: The pumps can operate with constant or proportional pressure control, which adapts the performance to system requirements. For further details, see the installation instruction sheet of the pump supplied in the package. 7 SYSTEM RETURN SYSTEM FLOW 7 Hydraulic diagram SR SF Cod. 67 Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s UTO MN OILER RETURN OILER FLOW Characteristic components Mixing valve with three-point actuator High-efficiency pump LPH L 5-6 or UPML 5-95 Differential by-pass valve (optional)* Regulator probe connection 5 Flow temperature gauge 6 Return temperature gauge 7 Secondary circuit shut-off valves 8 Connection pipe (with check valve) 9 Operating spanner for shut-off valves on secondary circuit Insulation *The factory setup includes installation of a blind spacer (closed) Shut-off valve Temperature gauge Differential by-pass valve R F Mixing valve with -point actuator System pump Check valve
3 Cod. 67 Cod. 67 Cod. 67 Cod. 67 Construction details Mixing valve The mixing valve is a three-way model with sector obturator featuring adjustment and by-pass ports specifically constructed to obtain equipercentage/linear characteristics. This adjustment characteristic guarantees the best possible system response to the various load conditions. djustment port - y-pass port - Configuration with SEPCOLL supplied from right-hand side Configuration with SEPCOLL supplied from left-hand side Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s UTO MN Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s UTO MN Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s UTO MN Installation Code 676. Code 676. Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s UTO MN Code 676. Code 676. Note: The 67 series motorised regulating unit is NOT REVERSILE.
4 UPWRD flow version. Flow on RH side. Code 676L, Code 676UPM. Wiring diagrams M UXILIRY microswitch closed in OPEN position OPEN OPEN Mixing valve operating principle UPWRD flow version. Flow on LH side. Code 676L, Code 676UPM. Wiring diagrams M UXILIRY microswitch closed in OPEN position OPEN OPEN UX.: CONT.: Max 6() ( V ) N L UX.: CONT.: Max 6() ( V ) N L Mixing valve actuator operating principle Mixing valve actuator operating principle Cod. 67 Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s UTO MN UTO MN Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s Cod. 67 Cod. 67 Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s UTO MN UTO MN Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s Cod. 67
5 ccessories Differential by-pass 596 Differential by-pass for 65, 66 and 67 series units. Max. working pressure: bar. Max. working temperature:. Setting range: kpa (, m w.g.). Connections M x M. Installation of the differential by-pass valve To fit the differential by-pass, it should be applied in place of the by-pass spacer template. fter shutting off the ball valves using the specific supplied spanner, unscrew the captive nuts as illustrated in the following figures. The differential by-pass valve is used to control the head to which the secondary distribution circuit is subjected. When the differential pressure setting value is reached, the obturator opens and allows the medium to pass from the flow to the return line of the circuit, limiting the differential pressure at the set value. This action is particularly useful when single circuits are shut off by automatic two-way ON/OFF, modulating or thermostatic valves. Hydraulic characteristics p (kpa) Setting positions,,5,,5,,5, p (m w.g.) , 7,5 7, 6,5 6, 5,5 5,,5,,5,,5,,5,,5 Flow rate (l/h) Installation differs depending on the supply direction in the flow circuit: - by-pass installation in the version with RH side flow and upward flow (equivalent to LH side flow and downward flow); - by-pass installation in the version with LH side flow and upward flow (equivalent to RH side flow and downward flow). The hydraulic characteristics are calculated while taking account of the ball shut-off valves fitted.
6 Mounting bracket Hydraulic separators-manifolds racket installation The mounting bracket for wall installation must be secured using wall anchors, using the corresponding holes on the base. 65 Mounting bracket for 65, 66 and 67 series units. In stainless steel. The unit should be applied to the bracket, using the corresponding seats under the hexagonal part of the shut-off valves. 559 SEPCOLL + tech. broch. 8 Hydraulic separator-manifold for heating systems. Centre distance: 5 mm. Steel body, PN 6. With insulation. Main connections / F. Outlet connections / with captive nut: two at the top and two at the bottom. Working temperature range:. Complete with mounting brackets. 559 SEPCOLL + tech. broch. 8 Hydraulic separator-manifold for heating systems. Centre distance: 5 mm. Steel body, PN 6. With insulation. Main connections / F. Outlet connections / with captive nut: three at the top and one at the bottom (or viceversa). Working temperature range:. Complete with mounting brackets. 559 SEPCOLL + tech. broch. 8 Hydraulic separator-manifold for heating systems. Centre distance: 5 mm. Steel body, PN 6. With insulation. Main connections F. Outlet connections: two at the top, / with captive nut, and one at the side, F. Working temperature range:. Complete with mounting brackets. Safety thermostat kit Code Setting 55 ± ± 65 Safety thermostat kit for 65, 66 and 67 series units. 65 Sensor holder extension. 559 SEPCOLL tech. broch. 8 Hydraulic separator-manifold for heating systems. Centre distance: 5 mm. Steel body, PN 6. With insulation. Main connections F. Outlet connections: two at the top, / with captive nut. Working temperature range:. Complete with mounting brackets. 559 Pair of plugs with seals for not used outlets. The safety thermostat kit is used to control the maximum flow temperature to the system. In the event of overheating, it commands the regulator to stop the pump, thus preventing the system from being damaged. To facilitate the positioning of the bulb, the sensor holder extension code 65 can be installed on the regulating unit flow line. Installation example The union with captive nut allows installation of the 66 series unit on any M pipe. / Wiring diagram For safety thermostat electric connection details, please refer to the documentation corresponding to the three-point regulator. 656 Pair of eccentric tailpieces. Centre distance: 5 5 mm. Connections: / F with captive nut x F.
7 Cod. 67 Cod. 67 Cod. 67 CMER CMER CMER CMER PRNZO ENTRT CUCIN GNO C. MTRIM. PRNZO ENTRT CUCIN GNO C. MTRIM. PRNZO ENTRT CUCIN GNO C. MTRIM. PRNZO ENTRT CUCIN GNO Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s C. MTRIM. UTO MN Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s Regulators UTO MN 6 tech. broch. Digital regulator for heating, complete with f/r probes and contact probe holders. djustment temperature range: Electric supply: V - 5 Hz. Protection class: IP. Probe connection: /8 M. Probe cable length: m. 5 Outside compensated temperature regulator complete with flow contact probes and outside probe. djustment range: 9. Electric supply: V - 5 Hz. Protection class: IP. Code Code 6 Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s UTO MN with channel with channels with channels pplication diagrams RT Pump Thermostatic valve Lockshield valve Outside probe RT Room probe thermostat Shut-off valve Clock Room Thermostat
8 Cod. 67 CMER CLEFFI CMER CLEFF HOY HOY GNO GNO SOGGIORNO SOGGIORNO WC WC CLEFFI CLEFFI T Serie 67 V ±% 6 V mb. temp. range - 55 ing/closing time 5 s UTO MN Pump Thermostatic valve Lockshield valve RT Room thermostat Shut-off valve Clock SPECIFICTION SUMMRY 67 series Motorised temperature regulating unit for heating systems. Configuration with upward flow and flow on right hand side (and downward flow and flow on left hand side). Connections to primary circuit / M (ISO 8-). Connections to secondary circuit F (ISO 8-). Connection centre distance to the primary and secondary circuit 5 mm. Maximum working temperature. Maximum working pressure kpa ( bar). Complete with: motorised three-way mixing valve, brass body, brass obturator. Three-point actuator, electric supply V (ac), protection class. High-efficiency pump LPH L 5-6 (UPML 5-95) protection class IP (UPML 5-95 IPXD); temperature gauge scale -8; secondary circuit shut-off valves. With pre-formed shell insulation in EPP. 65 series Safety thermostat kit, setting temperature 55 ± (code 65), ± (code 657), protection class. Code 596 Differential by-pass valve. rass body. Connections M x M. Stainless steel spring. Setting range from, to m w.g. ( kpa). Maximum working pressure bar. Maximum working temperature. Code 65 Stainless steel mounting bracket. Code 65 Female union with captive nut, complete with seal. Connections / F with captive nut x F (ISO 8-). Code 65 Sensor holder extension. Connections M x F (ISO 8-) with captive nut. We reserve the right to make changes and improvements to the products and related data in this publication, at any time and without prior notice. Caleffi S.p.. S.R. 9 n. 5 8 Fontaneto d gogna (NO) Italy Tel Fax info@caleffi.com Copyright 5 Caleffi
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