SUPPLY OF ISOLATION AND APPLIANCE VALVES PTS - APPLIANCE BALL VALVE

Transcription

1 PTS - APPLIANCE BALL VALVE Issued for Tender AS ADE GS Issued for Tender AS AD GS Issued for Client s Comments AS AD GS Rev. Date Subject of revision Author Checked Approved

2 TABLE OF CONTENTS Sr.No. Description Page No. 1.0 INTENT OF SPECIFICATION SCOPE OF WORKS DEFINITIONS MATERIAL SPECIFICATION DATA SHEET 5 Rev City Gas Destribution Project in NCT of Delhi & NCR Page 2 of 6

3 1.0 INTENT OF SPECIFICATION The intent of this specification is to establish minimum requirements to manufacture and supply of Appliance Ball Valves used for supply of domestic natural gas. 2.0 SCOPE OF WORKS 2.1. The scope of the tenderer will include manufacture/ supply, inspection/ testing/ marking/ packaging/ handling and despatch of Isolation Ball Valves, as indicated in the Material Requisition & Schedule of Rates, meeting all the requirements as laid down in manufacturing standard EN331 (latest edition) All codes and standard for manufacture, testing, inspection etc. shall be of latest edition Owner/ Owner s Representative reserves the right to delete or order additional quantities during execution of order, based on unit rates and other terms & conditions in the original order. 3.0 DEFINITIONS Owner Manufacturer PTS Third Party Inspection Agency Shall mean Indraprastha Gas Ltd. (IGL). Means the Manufacturer of the isolation ball valves Means the present <<Particular Technical Specification>> and all its appendix, if any. Means the Inspection Agency to be appointed by IGL. 4.0 MATERIAL SPECIFICATION Please refer Data sheet Markings Markings shall be provided & shall include: i) Manufacturer s name or trade mark Model designation ii) Rate working pressure in Bar. iii) Embossing on valves shall be EN 331 only Packaging Packing size to be mentioned to ensure uniformity in delivery conditions of the material being procured. Packing size shall be approved by owner / owner s representive before packing the material. Bidder shall submit the packaging details during offer and also complied with at the time of delivery. Rev City Gas Destribution Project in NCT of Delhi & NCR Page 3 of 6

4 Gas Tightness Valves shall be leak tightness tested in closed position and shall not leak to atmosphere in open and closed position when subjected progressively to internal air pressure of first barg and then to at least 1.5 times the pressure rating of the valve. This test shall be performed as per EN331 (latest edition) Temperature resistance test This test shall be carried out as per EN331 (latest edition) Mechanical Strength i) The body of the valves shall be capable of withstanding, without deformation or leakage, a min. torque as per EN331 (latest edition) as applied to a pipe being connected to the valve. ii) Valve shall be capable of withstanding, without deformation or leakage, a min. bending moment as per EN331 (latest edition) as applied to a pipe being connected to the valve. iii) The valves shall be capable of withstanding impact without breakage or leakage as per EN331 (latest edition). iv) Vendor shall submit Model Number along with catalogues in English language along with un-priced bids. v) Maximum turning torque to operate the valve as per EN331 (latest edition). Rev City Gas Destribution Project in NCT of Delhi & NCR Page 4 of 6

5 5.0 DATA SHEET OF APPLIANCE VALVE S.NO DESCRIPTION DATA 1.00 PROCESS DATA 1.01 Fluid Natural Gas 2.00 Operating condition 2.01 pressure 4 bar (g) 2.02 Temperature ( 0 C) Design condition 3.01 pressure 6 bar (g) 3.02 Temperature ( 0 C) VALVE DATA 4.01 Size 1/ Type Appliance Ball Valve, Full Bore with 1/4 NPT ( Confirming to ANSI B1.20.1) Female as an inlet and the outlet shall be having Ni/Cr plated brass or steel a nozzle ( Serrated to suit 1/4 rubber tubing/ hose connection) and the material is required for Domestic Natural Gas Service. With a metallic operating/ knob/ lever for full open/close at 90 0 position Pressure Rating * 4.04 End connection Female as an inlet and the outlet shall be having Ni/Cr plated brass or stainless steel nozzle 4.05 Body material Total body including the nozzle shall be of Forged Brass (ASTM B 283, Alloy UNSC37700) with Nickel / Chrome Plated. UTS Min. 345 Mpa & Elongation 25 % 4.06 Ball material Hard Chrome / Nickel Plated (*), Forged Brass ( ASTM B 283, Alloy UNSC37700 ) with Teflon Seat. UTS Min. 345 Mpa & elongation 25 % 4.07 Stem * 4.08 Seat & seal * 4.09 Fire safe * 4.10 Anti blow out * 4.11 Antistatic * 4.12 Extension stem * 4.13 Operator Knob type handle and without locking arrangement 5.00 PAINTING 5.01 Surface preparation * 5.02 Primer * 5.03 Finish * 5.04 Insulation * 6.00 TEST 6.01 Hydrostatic Shell Test Test Pressure 6.0 bar(g) Test Medium * 6.02 Hydrostatic Seat Test * Test Pressure * Test medium * Rev City Gas Destribution Project in NCT of Delhi & NCR Page 5 of 6

6 6.03 Functional Test * Test Pressure * Leak Test * 6.04 Tensile Strength Test As per EN331 (latest edition) 6.05 Bending Test As per EN331 (latest edition) 6.06 Torque Test As per EN331 (latest edition) 6.07 Turning Torque Test As per EN331 (latest edition) 6.08 Antistatic Test * 6.09 Fire Test * 6.10 Visual and dimensional examination As per QAP Note Unless otherwise stated all tests will be witnessed by the purchaser 7.00 QUALITY CONTROL 7.01 Material certificates EN-10204, 3.2 Certificate 7.02 All testing certificates * 8.00 NICKEL-CHROME PLATING 8.01 Body, Ball etc. * (Note-3) NOTE: 1. All Tests shall be carried out as per EN-331. However, other additional tests which are not covered in EN-331, shall be carried out as per ASME B Data / Information as marked * shall be provided by Vendor / Manufacturer for review and approval by Client / PMC. 3. Nickel-Chrome Plating thickness shall be 10 micron ± 2 micron on valve body and ball. Rev City Gas Destribution Project in NCT of Delhi & NCR Page 6 of 6