Plant hazard checklist
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1 VWA PlantHazard Cvr 21/11/05 10:28 AM Page 1 Plant hazard checklist Some of the questions you should ask to help identify hazards arising from plant WorkSafe Victoria is a division of the Victorian WorkCover Authority VWA 556/03/11.05
2 HAZARD CHECKLIST Page 1 Introduction This checklist provides a typical range of questions that can be asked to help with the identification of hazards plant. It may be used as a starting point, with certain questions added or deleted to make the checklist appropriate to and associated systems of work being examined. checklist,, parts of, identified on the checklist. The following are examples of hazards identified and recorded in checklists: someone s fingers may get caught between the two rollers of the paper processing machine the pipe containing high pressure fluids in the stamping machine may burst the boom of the mobile crane may touch the overhead powerlines people may trip over the electric power lead for the bench grinder When completing the checklist, consider s that may affect: plant operators anyone working, or in the vicinity of, others who could be affected, such as visitors, contractors, etc.
3 Page 2 HAZARD CHECKLIST A B ENTANGLEMENT Can anyone s hair, clothing, gloves, necktie, jewellery, cleaning brushes, rags or other materials become entangled with moving parts of the plant, or materials in motion? CRUSHING Can anyone be crushed due to: a. material falling off? b. uncontrolled or unexpected movement of or its load? c. lack of capacity for to be slowed, stopped or immobilised? d. tipping or rolling over? e. parts of collapsing? f. coming in contact with moving parts of during testing, inspection, operation, maintenance, cleaning or repair? g. being thrown off or under? h. being trapped between and materials or fixed structures? i. other factors not mentioned?
4 HAZARD CHECKLIST Page 3 C CUTTING, STABBING AND PUNCTURING Can anyone be cut, stabbed or punctured due to: a. coming in contact with sharp or flying objects? b. coming in contact with moving parts of during testing, inspection, operation, maintenance, cleaning or repair of? c. the or work pieces disintegrating? d. work pieces being ejected? e. the mobility of? f. uncontrolled or unexpected movement of? g. other factors not mentioned? D SHEARING Can anyone s body parts be sheared between two parts of, or between a part of and a work piece or structure? E FRICTION Can anyone be burnt due to contact with moving parts or surfaces of, or material handled by?
5 Page 4 HAZARD CHECKLIST F STRIKING Can anyone be struck by moving objects due to: a. uncontrolled or unexpected movement of or material handled by? b. the or work pieces disintegrating? c. work pieces being ejected? d. mobility of? e. other factors not mentioned? G HIGH PRESSURE FLUID Can anyone come into contact with fluids under high pressure, due to plant failure or misuse of?
6 HAZARD CHECKLIST Page 5 H. ELECTRICAL Can anyone be injured by electrical shock or burnt due to: a. contacting live electrical conductors? b. working in close proximity to electrical conductors? c. overload of electrical circuits? d. damaged or poorly maintained electrical leads and cables? e. damaged electrical switches? f. water near electrical equipment? g. lack of isolation procedures? h. other factors not mentioned? I EXPLOSION Can anyone be injured by explosion of gases, vapours, liquids, dusts or other substances, triggered by the operation of or by material handled by?
7 Page 6 HAZARD CHECKLIST J SLIPPING, TRIPPING AND FALLING Can anyone using, or in the vicinity of, slip, trip or fall due to: a. uneven or slippery work surfaces? b. poor housekeeping, eg. swarf in the vicinity of, spillage not cleaned up? c. obstacles being placed in the vicinity of? d. other factors not mentioned? Can anyone fall from a height due to: a. lack of a proper work platform? b. lack of proper stairs or ladders? c. lack of guardrails or other suitable edge protection? d. unprotected holes, penetrations or gaps? e. poor floor or walking surfaces, such as the lack of a slip-resistant surface? f. steep walking surfaces? g. collapse of the supporting structure? h. other factors not mentioned?
8 HAZARD CHECKLIST Page 7 K ERGONOMIC Can anyone be injured due to: a. poorly designed seating? b. repetitive body movement? c. constrained body posture or the need for excessive effort? d. design deficiency causing mental or psychological stress? e. inadequate or poorly placed lighting? f. lack of consideration given to human error or human behaviour? g. mismatch of with human traits and natural limitations? h. other factors not mentioned? (For more information on hazards manual handling, refer to the WorkSafe publication Manual Handling Code of Practice No. 25, 2000) L SUFFOCATION Can anyone be suffocated due to lack of oxygen, or atmospheric contamination? M HIGH TEMPERATURE OR FIRE Can anyone come into contact with objects at high temperatures? Can anyone be injured by fire?
9 Page 8 HAZARD CHECKLIST N O TEMPERATURE [THERMAL COMFORT] Can anyone suffer ill-health due to exposure to high or low temperatures? OTHER HAZARDS Can anyone be injured or suffer ill-health from exposure to: a. chemicals? (For more information on hazards chemicals, refer to the Code of Practice for Storage & Handling of Dangerous Goods and the WorkSafe publication Hazardous Substances Code of Practice No. 24, 2000) b. toxic gases or vapours? c. fumes? d. dust? e. noise? (For more information on hazards noise, refer to the WorkSafe website or WorkCover Advisory Service) f. vibration? g. radiation? h. other factors not mentioned?
10 WORKSAFE VICTORIA CONTACTS WorkSafe Victoria WorkSafe Victoria offers a complete range of health and safety services: emergency response advice, information and education inspections licensing and certification publications For further assistance and information, contact any of the WorkSafe Victoria offices listed below. Head Office Victorian WorkCover Authority 222 Exhibition Street Melbourne Victoria 3000 GPO Box 4306 Melbourne Victoria 3001 Phone Fax WorkCover Advisory Service 222 Exhibition Street Melbourne Victoria 3000 Phone Fax Toll-free Local Offices Ballarat Bendigo Dandenong Geelong Melbourne Mildura Mulgrave Preston Shepparton Traralgon Wangaratta Warrnambool Publications Phone publications@workcover.vic.gov.au Website info@workcover.vic.gov.au
11 VWA PlantHazard Cvr 21/11/05 10:28 AM Page 1 Plant hazard checklist Some of the questions you should ask to help identify hazards arising from plant WorkSafe Victoria is a division of the Victorian WorkCover Authority VWA 556/03/11.05
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