FR12MD FR38MD. Modular filter-regulators, suitable for compressed air FEATURES. Filter-regulator for inlet pressure up to 30 bar (435 psi).
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1 FR12MD FR38MD Modular filter-regulators, suitable for compressed air FEATURES Filter-regulator for inlet pressure up to 30 bar (435 psi). Inlet and outlet connections 1/2 F and 3/8 F in the body. Outlet pressure is controlled by a rubber diaphragm. Balanced main valve. Cast aluminium body and bowl, plastic bonnet. Modular design to couple with same series: lubricator. Holes for wall mounting. Pressure adjusting knob with lock system. Overpressure relieving function. Filtration rate: 5 or 50 μm. Available the ATEX version. Brand II2GDcIICX. For use in potentially explosive atmospheres zones: 1, 21, 2, 22 (not for mines and zone 0). The product complies with the directive 97/23/CE PED. Available the EAC-EX TP TC 012/2011 versions for the Russian market. Available units composed of: Filter-Regulator + Lubricator.
2 SPECIFICATIONS Filter-regulator weight: ~0.9 kg (~1.98 lb) Standard version operating temperature: -10 C +50 C (+14 F +122 F) Main valve leakage classification: VI (bubble tight) Flow coefficient: Kv= 1.5 Nm³/h Cv = 1.76 US gal/min Degree of protection: IP25 Bowl capacity: 180 cc (6 US fl oz) G¼ port for outlet pressure gauge on both sides Condensate level display for inlet pressure up to 20 bar Automatic drain SAI for pressure up to 16 bar: drain the condensate before builts up to the filter element Semi-automatic drain SS for pressure up to 16 bar: drain the condensate every time downstream pressure is dumped MATERIALS Body and bowl: aluminium casting Bonnet: PA 6 / POM Main valve spring and adjusting spring: C85 Diaphragm and o-rings: NBR Main valve gasket: NBR Filter cartridge: bronze ACCESSORIES Ring-nut for panle mounting: OND01 Bracket + ring-nut for wall mounting (10 pcs): M11201 Gauge SPARE PARTS Filter cartridges Complete kit: filter cartridge, o-ring, main valve, assembled diaphragm Condensate display: C Copyright ID Insert Deal S.r.l. - All rights reserved 2
3 Outlet pressure [bar] flow charts 9 FR12MD-FR38MD - PS=10 bar - Aria/Air Flow rate [Nm3/h] Copyright ID Insert Deal S.r.l. - All rights reserved 3
4 available model types Filtri/regolatori per media pressione con corpo in lega di alluminio, idonei per aria compressa Medium pressure filters/regulators with body of aluminium, suitable for compressed air Corpo e tazza da fusione in lega d'alluminio. Struttura modulare Cast body and bowl of aluminium. Modular execution TYPE PS bar P.Out bar CONNECTION IN/OUT FILTRATION RATE DRAIN CODE MEDIUM FR12 MD FR12 MD 16 0,8-8 G 1/2-F 50 µm Metal - SS 412#P Air FR12 MD 30 0,8-8 G 1/2-F 50 µm Metal SV SM 412#P Air FR12 MD 16 0,8-8 G 1/2-F 50 µm Metal - SAI 412#P Air FR38 MD FR38 MD 16 0,8-8 G 3/8-F 50 µm Metal - SS 412#L Air FR38 MD 30 0,8-8 G 3/8-F 50 µm Metal SV SM 412#L Air FR38 MD 16 0,8-8 G 3/8-F 50 µm Metal - SAI 412#L Air Metal = Tazza metallica / Metal bowl SV = Senza visualizzatore / Without visual sight SS = Scarico semiautomatico / Semiautomatic drain SM = Scarico manuale / Manual drain SAI = Scarico automatico interno / Automatic drain BOWL 180 cc ATTACCHI DIVERSI DA STANDARD / CONNECTION DIFFERENT FROM STANDARD Attacchi entrata/uscita NPT / Inlet/outlet connections NPT ESECUZIONI DIVERSE DA STANDARD / FEATURES DIFFERENT FROM STANDARD Pressioni uscita diverse. P.out 0,2-1,5 / 0,3-3 / 1,5-15 bar / Outlet pressure different. P.out 0,2-1,5 / 0,3-3 / 1,5-15 bar Pressione uscita tarata fissa, vite con dado cieco / Fixed outlet pressure, screw with cap nut Esecuzione con scarico manuale / Manual drain Esecuzione con filtrazione 5 micron / Filtration rate 5 micron O-ring diversi da standard - FPM / O-rings different from standard - FPM O-ring diversi da standard - EPDM / O-rings different from standard - EPDM Versione EAC-EX TP TC 012/2011 / EAC-EX TP TC 012/2011 version Versione non relieving per Gas (escluso ossigeno e gas corrosivi) PS max.30 bar, senza scarico e senza visualizzatore / Execution for gases (except oxygen and corrosive gases) PS max.30 bar, no relieving, no drain and no visual sight Stampigliatura su specifica del cliente / Not standard branding ACCESSORI / ACCESSORIES Ricambio per scarico semiautomatico C / Spare semiautomatic drain C Ricambio per scarico manuale M42210 / Spare for manual drain M42210 Ricambio per Scarico Automatico Interno C / Spare for automatic drain C Elemento filtrante 5 micron di ricambio P / Spare filter element 5 micron P Visualizzatore tazza C / Level visual sight for bowl C Ghiera OND01 / Ring nut OND01 Kit staffa + ghiera M pezzi per confezione / Kit bracket and Ring nut M pieces for each box Copyright ID Insert Deal S.r.l. - All rights reserved 4
5 generating the product code FR LL MD AA BB CC D E FF AA Attacchi / Connections H0 12MD 1/2" NPT-F L0 38MD G 3/8-F P0 12MD G 1/2-F W0 38MD 3/8" NPT-F BB Tazza / Bowl 01 Tazza LL SS - 16 bar 03 Tazza LL SAI - 16 bar 04 Tazza LL SM NV - 30 bar CC Intervallo uscita / Outlet range A0 0,2-1,5 bar B0 0,3-3 bar D0 0,8-8 bar E0 1,5-15 bar D Filtrante / Filter D 5µm G 50µm E Marchiato / Marked I ID Z Dir ATEX 94/9 CE FF Accessori / Accessories 00 Nessun accessorio CODE COMPOSITION EXAMPLE 412# L0 01 D0 G I #: Modular MD filter-regulator L0: Connections G 3/8 F 01: Semiautomatic drain, PS=16 bar (232 psi) D0: Outlet pressure range 0,8 8 bar (11,6 116 psi) G: Filtration rate 50 μm I: Brand Insert Deal 00: No accessories Copyright ID Insert Deal S.r.l. - All rights reserved 5
6 technical drawings (all dimensions in mm) TYPE FR12 MD 1/2" GF FR38 MD 3/8" GF FR12 MD 1/2" NPTF FR38 MD 3/8" NPTF 63 M50x IN/OUT G 1/2"-F G 3/8"-F 1/2" NPT-F 3/8" NPT-F PS [bar] DRAIN NOTE H 16 SEMI-AUTOMATIC - ~ AUTOMATIC - ~ MANUAL - ~ MANUAL NO DISPLAY ~ NO DRAIN NO DISPLAY ~237 RING-NUT 0ND01 52 BRACKET P36059 H IN 100 OUT 7 51 Ø5,5 61,5 45,5 GAUGE OPTIONAL 17 BOWL CAPACITY 0.18 LITRE DISPLAY DRAIN 64 OUTLET PRESSURE GAUGE CODE GAUGE RANGE ABNAB ABNAB ABNAB ABNAB ABNAB GAS FILTRATION CARTRIDGE MATERIAL 5 µm BRONZE 50 µm BRONZE Copyright ID Insert Deal S.r.l. - All rights reserved 6
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