James J Arendas Ph.D.

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1 James J Arendas Ph.D.

2 Safety Program Elements Management Commitment Hazard Identification Hazard Correction Training

3 Hazard Identification Qualified and Competent Persons Identify Hazards in the Workplace Correcting hazards Physical Hazards Inherent Hazards Behavioral Hazards and Human Factors

4 MOST FREQUENTLY CITED SERIOUS VIOLATIONS IN GENERAL INDUSTRY 2014 Z O Z K S D I Z N I 1200(e)(1) 212(a)(1) 1200(h)(1) 151(c) 303(b)(2) 23(c)(1) 134(e)(1) 1200(h)(3)(iv) 178(l)(1)(i) 134(c)(1) HAZARD COMMUNICATION WRITTEN PROGRAM 1917 MACHINE GUARDS GENERAL 1590 HAZARD COMMUNICATION INFORMATION AND TRAINING 1483 EYE & BODY FLUSHING FACILITIES 721 ELECTRICAL PROPER INSTALLATION & USE OF EQUIPMENT 698 WALKING/WORKING SURFACES OPEN-SIDES FLOORS 669 RESPIRATORS MEDICAL EVALUATIONS 631 HAZARD COMMUNICATION DETAILED TRAINING 621 POWERED INDUSTRIAL TRUCKS COMPETENCY TRAINING 590 RESPIRATORS WRITTEN PROGRAM 585 Overall 1910 MFC 4

5 WALKING/WORKING SURFACES [ ] 23(c)(1) 22(a)(1) 22(d)(1) 22(a)(2) 24(h) OPEN-SIDED FLOORS HOUSEKEEPING POSTED FLOOR-LOAD RATING WET FLOORS STAIRWAY RAILINGS AND HANDRAILS 669 SUBPART D 5

6 MEANS OF EGRESS [ ] 37(a)(3) 37(b)(2) 36(d)(1) 36(g)(2) 37(b)(4) EXIT ROUTES FREE & UNOBSTRUCTED EXIT MARKING EXIT ROUTE UNLOCKED EXITS MINIMUM 28 INCHES WIDE 148 EXIT ROUTE SIGNS SUBPART E 6

7 POWERED PLATFORMS, MANLIFTS, AND VEHICLE- MOUNTED WORK PLATFORMS [ ] 67(c)(2)(v) 67(c)(2)(ii) 67(c)(2)(iv) 67(c)(2)(ix) 68(e)(1) BODY BELT & LANYARD WHEN WORKING FROM AERIAL LIFT TRAINED AERIAL LIFT OPERATORS SECURE WORK POSITION FOR EMPLOYEES IN AERIAL LIFT CONTROLS FOR ARTICULATING/EXTENDIBLE BOOM PLATFORMS MANLIFT INSPECTION FREQUENCY SUBPART F 7

8 OCCUPATIONAL HEALTH AND ENVIRONMENTAL CONTROL [ ] 95(c)(1) 95(d)(1) 95(g)(1) 95(k)(1) 95(g)(6) HEARING CONSERVATION PROGRAM MONITORING PROGRAM AUDIOMETRIC TESTING PROGRAM TRAINING PROGRAM ANNUAL AUDIOGRAM 251 SUBPART G 8

9 HAZARDOUS MATERIALS [ ] 101(b) 107(b)(5)(i) 106(e)(6)(ii) 107(b)(5)(iv) 107(g)(2) COMPRESSED GASES HANDLING STORAGE AND USE SPRAY BOOTH AIR VELOCITY 66 CLASS I LIQUIDS DISPENSING 63 SPRAY BOOTH FILTERS PROTECTED BY SPRINKLERS SPRAY AREAS CLEANING WITH NON-SPARKING TOOLS SUBPART H 9

10 PERSONAL PROTECTIVE EQUIPMENT [ ] 134(e)(1) RESPIRATORS MEDICAL EVALUATION RESPIRATORS WRITTEN PROGRAM (c)(1) 585 PPE PROVIDED USED AND MAINTAINED IN SANITARY AND RELIABLE CONDITION 132(a) 469 PPE CERTIFICATION OF HAZARD ASSESSMENT 132(d)(2) 441 PPE APPROPRIATE EYE AND FACE PROTECTION 133(a)(1) 441 SUBPART I 10

11 GENERAL ENVIRONMENT CONTROLS [ ] 147(c)(4)(i) 147(c)(1) 147(c)(6)(i) 147(c)(7)(i) 147(c)(4)(ii) LOCKOUT/TAGOUT DEVELOPED PROCEDURES LOCKOUT/TAGOUT PROGRAM LOCKOUT/TAGOUT PERIODIC INSPECTIONS LOCKOUT/TAGOUT GENERAL TRAINING LOCKOUT/TAGOUT SPECIFIC/ENFORCEMENT OF PROCEDURES 173 SUBPART J 11

12 MEDICAL & FIRST AID [ ] 151(c) 151(b) 151(a) EYE & BODY FLUSHING FACILITIES EYE & BODY FLUSHING FACILITIES MEDICAL PERSONAL ADVICE/CONSULTATION SUBPART K 12

13 FIRE PROTECTION [ ] 157(c)(1) 157(e)(3) 157(e)(2) 157(g)(1) 157(g)(2) EXTINGUISHERS PROVIDED & ACCESSIBLE EXTINGUISHERS ANNUAL MAINTENANCE CHECKS EXTINGUISHERS VISUAL MONTHLY INSPECTIONS 175 EXTINGUISHERS TRAINING PROGRAM EXTINGUISHERS INITIAL & ANNUAL TRAINING SUBPART L 13

14 COMPRESSED GAS & COMPRESSED AIR EQUIPMENT [ ] SAFETY VALVES TESTS 169(b)(3)(iv) 4 169(b)(3)(i) 3 169(b)(2) 1 PRESSURE GAUGE WITH SPRING LOADED SAFETY VALVE OIL/WATER TRAPS AND DRAINS SUBPART M 14

15 MATERIALS HANDLING & STORAGE [ ] 178(l)(1)(i) 178(l)(4)(iii) 178(l)(6) 178(p)(1) 178(q)(7) POWERED INDUSTRIAL TRUCKS COMPETENCY TRAINING POWERED INDUSTRIAL TRUCKS REFRESHER TRAINING IN RELEVANT TOPICS POWERED INDUSTRIAL TRUCKS CERTIFICATION OF TRAINING POWERED INDUSTRIAL TRUCKS SAFE OPERATING CONDITION POWERED INDUSTRIAL TRUCKS EXAMINATION FOR DEFECTS SUBPART N 15

16 MACHINERY & MACHINE GUARDING [ ] 212(a)(1) 215(b)(9) 212(a)(3)(ii) 215(a)(4) 219(d)(1) MACHINE GUARDS GENERAL GRINDERS TONGUE GUARDS MACHINE GUARDS POINT OF OPERATION 575 GRINDERS WORK RESTS POWER TRANSMISSION APPARATUS PULLEYS 1590 SUBPART O 16

17 HAND AND PORTABLE POWERED TOOLS AND OTHER HAND-HELD EQUIPMENT [ ] 242(b) 243(c)(1) 243(c)(3) 242(a) COMPRESSED AIR FOR CLEANING PORTABLE ABRASIVE WHEELS GENERAL GUARDING VERTICAL PORTABLE GRINDERS GUARDING CONDITION OF TOOLS AND EQUIPMENT PORTABLE ABRASIVE WHEELS GUARD COVERING & ALIGNMENT 243(c)(1)(ii)(a) 11 SUBPART P 17

18 WELDING, CUTTING, & BRAZING [ ] GAS WELDING & CUTTING CYLINDER SEPARATION 253(b)(4)(iii) (b)(2)(iii ) GENERAL WELDING REQUIREMENTS ARC RAY PROTECTION GAS WELDING & CUTTING CYLINDER STORAGE 253(b)(2)(ii) 65 ARC WELDING & CUTTING MACHINE CABLE MAINTENANCE 254(d)(9)(iii) 39 GAS WELDING & CUTTING CYLINDER VALVE CLOSURE 253(b)(2)(iv) SUBPART Q 18

19 SPECIAL INDUSTRIES [ ] 272(j)(1) 272(g)(1)(ii) 272(m)(3) 265(c)(18)(i) 272(g)(1)(iii) GRAIN HANDLING HOUSEKEEPING GRAIN HANDLING LOCKOUT SAWMILLS CONVEYORS MEETING ANSI B GRAIN HANDLING PREVENTATIVE MAINTENANCE INSPECTION CERTIFICATIONS 20 GRAIN HANDLING HAZARDOUS ATMOSPHERES 36 SUBPART R 19

20 ELECTRICAL [ ] 303(b)(2) 305(b)(1)(ii) 305(g)(2)(iii) 305(g)(1)(iv)(A) 305(b)(2)(i) PROPER INSTALLATION & USE OF EQUIPMENT GROUNDING PERMANENT AND EFFECTIVE FLEXIBLE CORD STRAIN RELIEF FLEXIBLE CORDS USED AS FIXED WIRING PULL/JUNCTION BOX COVERS 698 SUBPART S 20

21 TOXIC AND HAZARDOUS SUBSTANCE [ ] 1200(e)(1) 1200(h)(1) 1200(h)(3)(iv) 1200(g)(8) 1200(g)(1) WRITTEN PROGRAM INFORMATION AND TRAINING HAZARD COMMUNICATION DETAILED TRAINING SDSS READILY ACCESSIBLE SDSS FOR EACH CHEMICAL SUBPART Z 21

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