PLANT HAZARD AND RISK ASSESSMENT WORKSHEET (PHA)

Transcription

1 Matrix Assessment Date: Consequences Likelihood or Probability Plant Type: CRANE Plant Make: TADANO Plant Model: TL250E Fleet: 281 Plant Serial No Assessment Facilitated by: A WHEELER (Name & Title) Assessment Participants: (Name & Title) B HALL Plant Owner Name: Albie Wheeler Initial Assessment X Follow up Assessment (eg plant modified) People No Incident or First Aid Injury Medical Treatment Alternate Work or Lost Time Injury Serious or Permanent Injury Fatality Almost Certain (expected) High 15 High 10 Extreme 6 Extreme 3 Extreme 1 Likely (will probably occur) Medium 19 High 14 High 9 Extreme 5 Extreme 2 Moderate (might occur has happened) Low 22 Medium 18 High 13 Extreme 8 Extreme 4 Unlikely (could occur known to happen) Low 24 Low 21 Medium 17 High 12 Extreme 7 Rare (practically impossible) Low 25 Low 23 Medium 20 High 16 High 11 Purpose of PHA: TO CONTROL HAZARD ASSOCIATED WITH PLANT Any hazard assessed as presenting a low and/or medium risk level will be controlled using a combination of controls as appropriate. Any hazard assessed as presenting a high risk level must be controlled using a combination of at least one engineering control and lower level controls as appropriate. Where this is not possible, Workplace Manager consultation must take place. Is the plant designed to perform the task? es X No Has the plant been modified from the original condition? es No X Any hazard assessed as presenting an extreme risk level will be controlled using elimination and engineering as the primary source of controls. Where this is not possible, Workplace Manager consultation must take place. Is the plant in good working condition? es X No All identified action items closed out/addressed (plant checks)? es X No Is the plant safe to operate? (On completion of PHA and action closure) es X No Date: Signature: Page 1 of 18

2 1. Are there any specific warnings or conditions (manufactures or other) relating to potential hazards from the operation of the item of plant? Refer to technical or operating manuals, SOPs, safe use instructions List any relevant safety warning hazards & controls Describe UNAUTHORISED / UNTRAINED PERSONEL OPERATING PLANT E4 OPERATORS & DOGMAN TO BE SUITABL TICKETED FOR PLANT B WORKCONVER OPERATOR TO BE FAMILIAR & HAVE ACCESS TO OPERATORS MANUAL FOLLOW LIFT STUD IF REQUIRED FOR WORK AN ADDITIONAL ITEMS LISTED IN JSA FOR WORK L24 OPERATOR DOGMAN OPERATOR DOGMAN & & 2. Are there any COMMUNICATION requirements in relation to the safe operation of the plant? Active signalling processes. Point to point communications. Whistle Spotter (with/without whistles) Flag signalling COLLISION ONSITE WITH PEDESTRIAN OR OTHER PLANT INCORRECT OPERATION OF CRANE MOVEMENT WHILST WORKING H13 UTILISE VHF IF REQUIRED FOR SITE UTILISE DOGMAN AS SPOTTER WHEN REVERSING OR MANOUVERING IN TIGHT SPOTS ESTABLISH COMMUNICATIONS BEFORE COMMENCING WORK ie: VISUAL HAND SIGNALS, NO VISUAL- WHISTLE / TWO WA RADIO FOLLOW JSA FOR JOB L23 OPERATOR DOGMAN & Page 2 of 18

3 3. Can anyone be ENTANGLED in the plant? Describe ENTANGLEMENT IN WINCH WIRE E8 PPE TO BE WORN WHILST RIGGING & REEVING ROPE L22 Hair or other body parts caught in moving parts PPE caught in moving parts Isolation devices Warning decals Guarding FAN BELT E8 ENGINE COVER IN PLACE. AUTHORISED PERSONS ie: MECHANIC TO ACCESS WHILST ENGINE RUNNINGF L23 Page 3 of 18

4 Describe 4. Can anyone be CRUSHED? (e.g. through unexpected movement, lack of capability for plant or equipment to be slowed, stopped or immobilised, plant tipping or rolling, being thrown from plant) Emergency stop (E Stop) Service or parking brake Battery isolator ROPs/FOPs Being crushed between moving parts Unexpected movement Neutral Start Reversing/travel alarm Warning horn Amber flashing beacon Rear swing warning lights Pedals non slip surface Appropriate controls Rear view mirror Seat belt Door inter locks Crush zone decals Guarding devices CRUSHING BETWEEN; LOAD & STRUCTURE LOAD & RIGGING LOAD & PLANT PLANT & STRUCTURE OUTRIGGER & HOUSING E4 TICKETED & TRAINED PERSONEL TO OPERATE & DO PLANT TAGLINES TO BE USED IF REQUIRED. FOLLOW JSA FOR WORK OPERATOR TO HAVE ACCESS TO PLANT MANUAL CRUSH ZONE DECALS AT APPROPRIATE POINTS E STOPS FITTED BATTER ISOLATIONS FITTED SAFET LIGHTS & ALARMS FITTED TRAFFIC CONTOL IF REQUIRED B JSA OR SITE INSPECTION L23 OPERATOR & DOGMAN INSPECTOR Page 4 of 18

5 Describe 5. Can anyone be CUT, STABBED or PUNCTURED? Flying objects Moving parts Pinch points Sharp edges Isolation devices Warning decals Guarding LIMBS PINCHED / CAUGHT IN RIGGING H9 CLEAR COMMUNICATION TO BE ESTABLISHED PPE ie: GLOVES & GLASSES TO BE WORN AREA TO BE BARRICADED WITH FENCES IF REQUIRED OR IN JSA L21 OPERATOR & DOGMAN 6. Can SHEARING occur? N Between two moving and rotating parts Warning decals Guarding Page 5 of 18

6 7. Can FRICTION occur? N Describe Continuous contact with moving parts Warning decals Guarding 8. Can anyone be STRUCK whilst operating the plant? Plant disintegrating Mobility of plant travelling Reversing/travel alarm Amber flashing beacon Work pieces thrown out Moving parts Warning decals Guarding HOOK BLOCK / CHAINS OR LOAD SWING. STRIKING CREW MEMBER H9 CLEAR COMMUNICATION ESTABLISHED. PPE HARD HAT. KEEP SAFE DISTANCE. USE OF TAGLINES BARRICADE OR FENCE AREA IF REQUIRED OR IN JSA L21 OPERATOR & DOGMAN Page 6 of 18

7 Describe 9. Can a hazardous PRESSURE be produced? Hydraulic hoses Radiator Come into contact with fluids and high pressure HDRAULIC / PNEUMATIC PRESSURE BURST H13 DAILCHECKS PERFORMED BEFORE STARTING PLANT. SERVICE & REPAIR WORK TO BE UNDERTAKEN B QUALIFIED PERSONEL. PPE TO BE WORN ie: GOLVES, GLASSES, HARD HATS, SAFET BOOTS L Can an ELECTRICAL hazard be created? Lack of insulation Contact with electrical conductors Poor earthing Water near equipment Lack of isolation Warning decals BOOM OR WINCH ROPE CONTACTINGLINE APPARATUS E4 PERFORM JSA AND NOTE POTENTIAL HAZARDS ONSITE. HAVE ACCESS TO OPERATORS MANUAL. ONL TICKETED OPERATORS TO OPERATE PLANT. AN CONTROLS NECESSART BROUGHT ABOUT B ONSITE JSA H16 OPERATOR & DOGMAN Page 7 of 18

8 11. Can an EXPLOSION occur? N Describe Gas emission, Dusts Vapours, lubricants Fuel tank Storage of Hazsub s/dg s near plant Warning decals 12. Can anyone using or near the plant SLIP, TRIP or FALL? Uneven surface Fall from a height Weather conditions Slippery surfaces TRIP / SLIP ON DECK OF CRANE E5 USE OF GRIP TAPE WHERE POSSIBLE 3 POINTS OF CONTACT TO BE MAINTAINED ACCESS PLANT FROM DESIGNATED ACCESS POINTS M17 Page 8 of 18

9 13. Are there ERGONOMIC - MANUAL HANDLING hazards associated with the plant? Describe PERSONAL INJUR B WA OF LIFTING MANUALL E8 REFER TO W/C S MANUAL HANDLING PROCEDURE LIST IN JSA FOR SITE M17 OPERATOR & DOGMAN Poor posture Repetitive or sustained movements Awkward positions Strained movements Poorly designed seating 14. Are there ERGONOMIC - OPERATING CONTROL hazards associated with the plant? Difficult to understand Inappropriate colouring Function not identified Inappropriate controls & switches SMBOLISED SWITCHES M18 UNDERSTAND & HAVE ACCESS TO OPERATORS MANUAL L25 Page 9 of 18

10 15. Can anyone be SUFFOCATED? N Describe Lack of oxygen Contaminated atmosphere Confined spaces Spaces where air flow is inadequate Page 10 of 18

11 16. Does operation of the plant cause extreme TEMPERATURE changes? N Describe Fire Burns through conduction Convection Cryogenic burns Operation in extreme heat or cold 17. Can certain WEATHER conditions create a hazard? Hypothermia / extreme cold Heat stroke / extreme hot Wet conditions Electrical storms PLANT & LOAD BECOMING UNSTABLE DUE TO HIGH WINDS. LIGHTNING STRIKE ELECTROCUTION E8 CEASE OPERATIONS IN EXTREME WEATHER CONDITIONS. REFER TO OPERATIONS MANUAL FOR CORRECT PROCEDURE. LIST FORSEEABLE WEATHER HAZARDS IN JSA FOR SITE & APPROPRIATE CONTROLS. L23 Page 11 of 18

12 18. Does VIBRATION of the plant create a hazard? N Describe Plant becomes unstable Causes physical problems for the operator whilst operating Vibration of equipment 19. Can the plant emit toxic FUMES or VAPOURS? Exhaust fumes Chemicals Hazsub s/dgs BREATHING EXHAUST FUMES H13 EXHAUST TIP AT A HEIGHT TO RESTRICT ACCESS FOR ANONE TO COME INTO ACCIDENTAL CONTACT WITH FUMES L25 Page 12 of 18

13 20. Does the plant emit RADIATION? N Describe Eg X-rays EMR Laser Page 13 of 18

14 21. Can operation of the plant create DUST? N Describe Explosive atmosphere Breathing hazard Decrease visibility 22. Can the plant become UNSTABLE during operation? Working on uneven / unstable ground Shifting load Lack of plant support Outriggers PLANT BECOMES UNSTABLE DUE TO; SOFT GROUND CRANE NOT SUITABLE FOR LOAD TO BE LIFTED LOAD NOT RIGGED CORRECTL E5 E5 E5 PERFORM JSA FOR SITE TICKETED OPERATORS & DOGMAN USE SUFFICIENT PACKING ASSESS LOAD PRIOR TO LIFT COMPETENT & TICKETED PERSONEL TO RIG LOAD L23 L25 L21 Page 14 of 18

15 23. Could LOSS of LOAD occur? Failure of ropes/slings Overloading Entanglement in surrounding structures Maintenance requirements 24. Is there anything in the SURROUNDING ENVIRONMENT that may produce a hazard? Power lines Low ceiling Other plant Storage areas Co-located equipment Isolation requirements Describe FAILURE OF RIGGING OVERLOADING ENTANGLEMENT OF LOAD CATCHING IN STRUCTURES MECHANICAL FAILURE STRICKING STRUCTURE WITH BOOM OR LOAD E5 E1 E8 E5 M18 CURRENT RIGGING REGISTER & REGULAR INSPECTIONS & TAGGING TICKETED & COMPETENT OPERATORS USED. LOAD CHART & COMPUTER IN VIEW OF OPERATOR CLEAR & PRECISE COMMUNICATION VIA 2 WA AND OR VISUAL / WHISTLE COMPETENT & TICKETED DOGMAN UTILISED PLANT MAINTAINED & SERVICED AT REGULAR INTERVALS B QUALIFIED PERSONEL PERFORM JSA FOR SITE & NOTE ALL RELEVENT HAZARDS FOLLOW AN SITE RULES & REQUIREMENTS L21 M17 L21 L21 L23 Page 15 of 18

16 25. Can CHEMICALS create a hazard? Leaking from plant Splashing Explosion PPE considerations Describe OIL OR WATER LEAKING FROM PLANT M18 MSDS LOCATED IN PLANT FOLLOW INSTRUCTIONS. UTILISE SPILL KIT IN PLANT L Operator TRAINING / QUALIFICATIONS? Training requirements Qualification requirements Competency assessments Documentation Operators manual 27. Are there AN OTHER potential hazards generated by or during the use of this item of plant and/or any attachments? N OPERATOR OR DOGMAN NOT SUITABLE TO WORK WITH PLANT M18 TICKETED & COMPETENT PERSONEL UTILISED RANDOM AUDITS PERFORMED OPERATORS MANUALON BOARD L23 Page 16 of 18

17 ALL OPERATOR S OF THE PLANT OR EQUIPMENT MUST BE BRIEFED ON THE PLANT HAZARD ASSESSMENT (PHA) PRIOR TO FIRST TIME USE. AN RELEVANT CONDITIONS WHICH MA IMPACT ON THE OPERATION OF THIS ITEM OF PLANT OR EQUIPMENT MUST BE TRANSFERRED TO THE JSA. Strike out if not applicable NOISE REPORT Strike out if not applicable LIGHTING REPORT Equipment Type: Serial/Asset No. Test by (print): Date: Make: Model: Signature: Test by (print): Date: Lux Meter used: Signature: Results Operator s station Sound Meter Unit Used: At controls Lux Manufactures specified noise level: dba At emergency control Lux Background level: dba In front/over task Lux Results Operator s Station Left side task Lux dba High Idle dba Low Idle Right side task Lux (Equipment Operating) Comments: Comments: Results Bystander Position: Results Surroundings: Front dba Clearly seen by others? es No Comments: Rear dba Decrease lighting in walkways? es No Left dba Decrease lighting to other workstations? es No Right dba At 7 metres from side of equipment Equipment Operating (High Idle) Comments: Page 17 of 18

18 COMMENTS: Page 18 of 18