SATURNSERIES INTERCHANGE > ISO (for the couplings)

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1 Saturn Block

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3 INTERCHANGE > ISO (for the couplings) PATENTED ISO TECHNICAL FEATURES AND OPTIONS Interchange ISO (for the couplings) Sealing description Nitrile NBR Connection system Push Available sizes from to Material High strength carbon steel Available threads SAE - JIC BENEFITS Operating pressure Up to 350 bar Temperature ( C) -20 / +100 Locking mechanism Locking ball + Safety Lock Valving style Flat face Flow rate Up to 200 L/Min Connection under pressure Connection: One side - Both side if use with APM/ AHD (see Benefi ts). Disconnection: Allowed (see Benefi ts). Spare kit quick to replace Pressure line 1 Bar = 0,1 MPa Electrical Connector bracket kit included Modular fi ttings to connect the lines User friendly pressure relief system (knob) allows for easy connection and disconnection with residual pressure. The patented Stucchi design system drains the residual pressure to connect/disconnect safely and without effort. Please use in conjunction with APM series or AHD series to be able to connect with the matching side (attachment) under residual pressure. Low cost fi eld replacement spare kits for couplers and valve. Flat face is easy to clean, reducing the inclusion of contamination to the hydraulic circuit. Minimal fl uid spillage during disconnection, reducing fl uid spillage to the environment. Minimal air inclusion during connection. Patented internal valve design creates minimal pressure drop, maintaining circuit effi ciency in the system Good resistance to pressure impulses. Compact slim and fl exible design (possible to use different sizes of couplings). Safe and simple to use. Bracket for electrical connector (kit plate + screw included in the box). HOW TO USE Before to connect, clean the mating surface of the couplings to avoid dirt inclusion in the circuit. Drain the residual pressure pulling the knob out and up to drain the residual pressure of upper coupling, down to drain the residual pressure of lower coupling. To connect push the male half towards the female half or viceversa. After connection turn the external sleeve to engage safety lock function, to prevent accidental disconnection. To disconnect pull back the sleeve of the female In case of residual pressure, before uncoupling drain the residual pressure pulling the knob out and up to drain the residual pressure of upper coupling, down to drain the residual pressure of lower coupling. Flat face couplings in modular design Pressure line Knob to release residual pressure in the lines MAIN APPLICATIONS Agriculture Refrigeration Oil&Gas Earth Moving Industry Vehicles High Pressure Hydraulic Equipment Drain line Holes for fi xing screws Cooling Chemical & Food Industry 71

4 PERFORMANCES Size Series/Size Max. flow suggested Spillage* Inch mm (ISO) l/min GPM ml 1/2 5/8 3/4 12, SATURN DN13 SATURN DN15 SATURN DN ,85 39, ,02 0,03 0,03 Size Series/Size Max. operating pressure Max. residual pressure Coupled Male Female Male Female Inch MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi 1/2 5/8 3/4 SATURN DN13 SATURN DN15 SATURN DN *Spillage is an indicative value of the fluid loss during disconnection (according to ISO test method) Upon request, different configurations available (see specific table) Temperature range: Seals in NBR (Nitrile) : from -20 C to +100 C ( from -4 F to +212 F). Please read carefully instruction and warning for proper selection of the products. Tests: The Saturn Block have been tested at impulse with max. operating pressure for impulses according to ISO in connected position.! WARNING A defect, a wrong choice or an improper use of products, can cause injury to persons, animals and objects. Connect under pressure products are suitable to be connected under residual (static) pressure. Never connect or disconnect with dynamic pressure (e.g. pump on). Do not relieve pressure: - When the attachment is not in the rest position - During operation of the attachment (due to danger of unexpected movement of the attachment) Connection with residual pressure (pressure trapped in the circuit) allowed with female to drain. Do not use the female coupling disconnected with high impulse pressure. Do not couple-uncouple with flow in the circuit. Do not couple-uncouple when the temperature inside of the circuit is higher than 80 C (176 F). Check the maximum allowable working pressure of the port in use. It is important to limit contamination in the circuit to avoid compromising the function of the internal valves. Make sure that the medium used is compatible with seal and material as indicated for each series. In case of doubt please contact Stucchi Technical Support. The interchangeability is mentioned under the assumption that the manufacturer of the considered products has not changed any dimension. It is MANDATORY to read and closely follow the instructions. Last updated version always apply at time of installation, see latest written Instructions on Stucchi website ( before selecting or using Stucchi products. 72

5 HOW IT WORKS To release the pressure: Pull the lever Push up to release the pressure on the upper line Push down to release the pressure on the lower line ISO HOW TO ORDER, PRODUCT DEFINITION 1. Top line 4. Port Top line 2. Drain line LEVER 5. Port Bottom line 3. Bottom line Descriptive Code Item Code Lever Side Top Line Drain Line Bottom Line adaptor Top Line adaptor Bottom Line Weight SATURN CASTING MF13-M9 SATURN CASTING MF15-M9 SATURN CASTING MF17-M13 SATURN CASTING MF17-M9 SATURN CASTING MF17-M9 SATURN CASTING MF13 - PLUG SATURN CASTING MF13-M9 ADAPT. SATURN 1 MF13-M RIGHT RIGHT RIGHT MALE DN15 MALE DN17 MALE DN17 MALE DN17 5/8 PLUGGED FE FEMALE DN15 FEMALE DN17 FEMALE DN17 FEMALE DN17 FE FE FE 5/8 JIC (long adaptor) JIC (long adaptor) JIC (long adaptor) JIC (long adaptor) SAE SAE JIC (short adaptor) SAE JIC (short adaptor) JIC (short adaptor) JIC (short adaptor) JIC (short adaptor) SAE SAE JIC (short adaptor) SAE 73

6 OVERALL DIMENSIONS Descriptive Code Length Length Length Hex Hex Weight mm inch mm inch mm inch mm inch mm inch Kg Lbs SATURN DN13 SATURN DN15 SATURN DN17 G G G 196,8 203,7 224,0 7,75 7,75 7,75 G1 G1 G1 76,0 76,0 76,0 2,99 2,99 2,99 I I I 184,0 184,0 184,0 7,24 7,24 7,24 C C C 41,0 41,0 46,0 1,61 1,61 1,81 B B B 27,0 27,0 32,0 1,06 1,06 1,26 4,31 4,44 5,05 9,51 9,78 11,14 74

7 SPARE KIT SEAL FOR MALE Repair kit / OR+BK Body Size Description Part Number M A9 (drain line) MALE DIN /8 MALE DIN MALE DIN Backup ring (Teflon ) O-ring ISO O-Ring in NBR BackUp in Teflon REPAIR KIT FOR SATURN SERIES Repair kit Body Size Descriptive Code Part Number Legend F A13HDS 1 ORFS (DIN13) M A13HD 1 ORFS (DIN13) /8 F A15HDS 1 ORFS (DIN15) /8 M A15HD 1 ORFS (DIN15) F A17 1 ORFS (DIN17) M A17 1 ORFS (DIN17) M A9 1/2 SAE EXT M A13RN 1/2 SAE EST REPAIR KIT VALVE GROUP Male or Female coupling can be mounted indifferently either on the top or bottom port For complete technical information see or contact info@stucchi.it - STUCCHI S.p.A. - May All right reserved. The texts, data and illustrations indicated in this catalogue, may be changed by Stucchi S.p.A at any time without notice. (CAT SATURN - EN REV.1). 75

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