Gas Pressure Regulator HON 300

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1 Gas Pressure Regulator HON 300 OPERATING AND MAINTENANCE INSTRUCTIONS/ SPARE PARTS Serving the Gas Industry Worldwide EDITION 01/2017

2 1. General The "General description " for the gas pressure regulator of series HON 300 contains technical data, s and dimensions.the spare parts are described in the following brochures: 3.8 Spare Parts List HON 300 Diaphragm assembly 2 item no. Safety shutof valve: General description Operation and maintenance, Spare parts pressure spring, alternatively: Wh 500 mbar to 800 mbar Wh 600 mbar to 2000 mbar F F Our brochure "General Operating Instructions for Gas Pressure Regulators and Safety Devices" will be useful to fit the valve into the line, put into the line, put into service and find faults that might disturb the operation * diaphragm plate form diaphragm The construction, setup, supervision and maintenance of gas pressure pressure stations are subject to special technical rules which should be strictly observed, in particular those given by the DVGWWorksheets G 490, G 491 and G guide piece The frequency of periodical maintenance of gas pressure regulator HON 300 should be determined according to the prevailing conditions and the type and composition of the gaseous medium. We, therefore, abstain from imposing any fixed intervals and would rather refer to the recommandations given by the DVGWWorksheets G 495. For maintenance all parts are to be cleaned and subjected to a thorough visual inspection. A visual inspection should not be omitted when the course of operation or functional tests have shown lack of regulating accuracy. Particular care should be given to the checking of sealings and diaphragms, as well as carrying and moving parts. Damaged parts should be replaced by new ones. The item numbers referred to in the maintenance instructions are identical with those of spare parts drawings and spare parts lists. We recommend to keep all parts that are specially marked in the spare parts lists in stock for prompt maintenance availibility. 2. Special Operating Instructions Compensating Diaphragm (114) By assembling, we should pay attention to the correct position of the compensating diaphragm. valve rod installation position, original form of the compensating diaphragm compensating diaphragm pe Valve rod (130, 167) In order to prevent from disforming of the compensating diaphragm, by releasing or fastening of the screw (117) or the nut (166, 127), the valve rod must not be distorted. Moreover, the valve rode (130, 167) must be equipped with a key head. Materialkey: F... spring steel...light metal... rubberlike plastic material p p. 11

3 3. Spare Parts 3.1 Spare Parts Drawing HON 300 A A with internal measuring connection 3.6 Spare Parts List HON 300 Diaphragm assembly 1 with safety diaphragm item no. with external measuring connection diaphragm cover hexagon nut spring plate safety diaphragm hexagon screw fixing screw N distance piece valve rod, complete N// threaded pin closing cap A A with external measuring connection B with external measuring connection B with external measuring connection and without SSV B with internal measuring connection without SSV Materialkey:... steel...light metal... rubberlike plastic material N... stainless steel *Parts to be kept in stock for maintenance F... spring steel p p. 9

4 3.3 Spare Parts Drawing HON 300 Diaphragm assembly Spare Parts List HON 300 Diaphragm assembly 1 item no.. Wh = 400 mbar to 800 mbar Wh = 20 mbar to 500 mbar * * 114* * * * 123* 124* * * 131* closing cap adjusting screw, alternatively: Wh 20 mbar to 500 mbar Wh 400 mbar to 800 mbar pressure spring, alternatively: Wh 20 mbar to 45 mbar Wh 35 mbar to 100 mbar Wh 80 mbar to 200 mbar Wh 150 mbar to 300 mbar Wh 250 mbar to 400 mbar Wh 300 mbar to 500 mbar Wh 400 mbar to 800 mbar ring plate block tube diaphragm cover, complete diphragm plate rolling diaphragm hexagon mutter hexagon screw guide piece diaphragm ring oring compensating diaphragm jet, Ø 11mm cylinder screw oring cap nut compression joint threaded adapter R 1/2" / E 12 L safety ring plastic material slotted disc pressure spring to Wh 500 mbar diaphragm casing hexagon nut cylinder screw valve rod, complete valve plate / F F F F F F F N F F N// / * Parts to be kept in stock for maintenance Materialkey: N F... steel... stainless steel... spring steel...light metal... rubberlike plastic material p p. 7

5 3.5 Spare Parts Drawing HON Spare Parts List HON 300 Diaphragm assembly 1 with safety diaphragm item no. 1 plug K internal hexagonal screw W h = 400 to 800 mbar W h = 20 to 500 mbar 3* 4* 5* oring oring oring disc hexagonal screw locking screw * 10 oring sealing plate casing, premounted, alternatively with: external measuring connection G///Ms/ internal measuring connection G///Ms/ * oring closing screw * adjusting screw N insert Ms * oring closing plate nozzle R 1/4" / E 10 L * compression joint cap nut Materialkey: * Parts to be kept in stock for maintenance Parts without item see p steel...light metal K... plastic material N... spring steel Ms... brass... rubberlike plastic material G... light metal cast p p. 5

6 3.7 Spare Parts Drawing Torques Diaphragm assembly 2 no. torque M in Nm A , Wh = 600 to 2000 mbar Wh = 500 to 800 mbar Lubricants part (grease slightly) lubricant HON part.no. all orings all sliding surfaces fixed and loop areas of working diaphragm (108, 203, 163) silikon grease all fastening and pipe screws high duty grease Screw locking part screw locking l HON part.no. threaded pin (169) LOCTITE Adjusting Tools regulator diaphragm assy. size 1 size 1 SM size 2 adjusting tool for setpoint adjusting screw description HON part.no. 102 p adjusting key a * Parts to be kept in stock for maintenance Parts without item see p p p. 3

7 For More Information To learn more about Honeywell s Advanced Gas Solutions, visit or contact your Honeywell account manager GERMANY Honeywell Process Solutions Honeywell Gas Technologies GmbH Osterholzstrasse Kassel, Germany Tel: +49 (0) Fax: +49 (0) HON Honeywell International Inc.

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