12 Impeller Replacement

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1 144 Impeller Replacement INTRODUCTION Jabsco The Original Impeller Jabsco Flexible Impellers can be fitted to most makes and models of bronze flexible impeller engine cooling, bilge, transfer and general purpose pumps. Jabsco Flexible Impellers are subjected to rigorous quality processes to ensure reliable, efficient and long-lasting performance.

2 145 Impeller Replacement The Basics USE NEOPRENE IMPELLERS FOR ENGINE COOLING, and for fresh or salt water transfer duties. Neoprene is the most commonly used material and is suitable for use where only small amounts of oil or diesel fuel are present. USE NITRILE IMPELLERS FOR BILGE PUMPING, and for transfer duties where the water is heavily contaminated, for example by oil or diesel. For diesel transfer duties, go to pages and select a Jabsco Sliding Vane Pump. REPLACE ALL IMPELLERS AT LEAST ONCE EVERY YEAR, or sooner, depending on the engine duty. When the installation is correct, an impeller may last for several years, but it is always advisable to stick to a schedule of preventive rather than corrective maintenance. REPLACING IMPELLERS IS EASY. By removing the end cover screws, it is possible to remove the impeller by using either a Jabsco Impeller Removal Tool or channel lock pliers to grip the hub of the impeller. Don t use screwdrivers as they may damage the face of the pump body, causing leaks, and they can be dangerous in confined spaces. ALWAYS CARRY SPARE IMPELLERS ON BOARD IN CASE OF EMERGENCY. The impeller is one of the most vital components of the engine cooling system and should always be treated as such. ALWAYS GREASE NEW IMPELLERS. First, it makes it easier to install the impeller into the pump bore, and second, it gives added protection to the impeller during initial prime. After replacing the gasket and end cover the pump is ready to use. Flexible Impeller Removal Tool The Flexible Impeller Removal Tool is the easiest way to remove impellers, especially when the pump is mounted in tight and cramped conditions. Simple, three stage operation easily removes the impeller. Removes the risk of expensive damage to the pump. Manufactured from corrosion-resistant cast aluminum and stainless steel. Two models fit all impellers. SIZE WEIGHT 6" wide x 8" high (max) x 1" deep (15cm x 20cm x 2cm) 1.1lb (0.5kg) MODEL DESCRIPTION Suitable for impellers up to 2-1/2" (65mm) diameter Suitable for impellers from 2-1/2" (65mm) to 4-1/2" (118mm) diameter Compact version suitable for impellers up to 2-1/4" (57mm) diameter Introduction Impeller Replacement

3 146 Impeller Replacement IMPELLER SELECTION Selecting Your Jabsco Replacement Impeller There are several ways of identifying the part number of the correct Jabsco impeller if you do not already know it. 1. If you have a Jabsco pump, the Jabsco impeller part number can be found on the data sheet that is delivered with each pump. 2. If you have a Jabsco pump, but no data sheet, and you know the full pump model number, go to pages , Flexible Impeller Pump Spares by Pump Model, and read off the correct Jabsco impeller part number. 3. If you have another brand of pump, and you know their impeller part number, go to Upgrade to a Jabsco Impeller at right, and check for a Jabsco replacement impeller part number. 4. If you have the impeller in front of you, identify the impeller profile code letter by placing the impeller on the profiles on pages Go to pages , Selection Table by Profile. Measure the depth (see Chart A). Identify the drive (see Chart B). CHART A Measuring Your Impeller CHART B Identifying the Impeller Drive Measure the shaft diameter (see Chart A). Select the material. Read off the part number. 5. If you do not have the impeller in front of you, but you can ask someone who does: Go to pages , Selection Table by Dimensions. How many blades are there? What is the outside diameter? (see Chart A). What type of drive is it? (see Chart B). What is the depth? (see Chart A). What is the shaft diameter? (see Chart A). Which material is needed? Read off the part number. JABSCO VOLVO YANMAR YAMAHA , , , , , , , , , , , , , , , , , , * YSC C TA , , *Has single flat drive, not spline.

4 147 Upgrade to a Jabsco Impeller JOHNSON SHERWOOD VETUS MERCRUISER CRUSADER ANCOR CEF OBERDORFER ONAN B IMP B PERKINS USA B B IMP00901 J B-9 J B B-9 J B IMP00201 J B-9 J B 9979 IMP00501 J B P J B JP B B J B-9 J B IMP00801 J B IMP00301 J , J NA900010, J NA9000 J J B IMP00601 J IMP00101 J Impeller Selection Impeller Replacement

5 148 Impeller Replacement SELECTION TABLE BY PROFILE A B C IMPELLER MODEL MATERIAL DRIVE OF BLADES DIAMETER DIMENSIONS WIDTH SHAFT DIAMETER INCHES mm INCHES mm INCHES mm P Neoprene / /32 5/16 8 Brass* P Nitrile / /32 5/16 8 Brass* B Neoprene / /32 5/16 8 Brass P Neoprene / /32 5/16 8 Brass (for use with Yanmar 1GM10 Marine Engines) B Neoprene / /32 5/16 8 Brass* P Nitrile / /32 5/16 8 Brass* B Neoprene / /32 5/16 8 Brass* Neoprene / /32 5/16 8 Brass* B Neoprene / /32 5/16 8 Plastic* CC P Neoprene / / /8 16 Brass D F G P Neoprene 1 or / /4 19 3/8 10 Brass P Nitrile 1 or / /4 19 3/8 10 Brass P Nitrile 6 1-9/ /4 19 1/4 6 None P Neoprene / / /32 Brass B Neoprene / /4 19 5/16 8 Plastic* B Nitrile / /4 19 5/16 8 Plastic* B Neoprene / /4 19 5/16 8 Brass P Nitrile / /4 19 5/16 8 Brass P Neoprene / /32 Brass P Neoprene 1 or /8 22 1/2 13 Brass (673 Series impellers may be replaced with the newer Series see Impeller Type I) B Nitrile /8 22 5/16 8 None P Neoprene /8 22 1/2 13 Brass P Neoprene /8 22 5/16 8 Plastic P Nitrile /8 22 5/16 8 Plastic P Neoprene /8 22 1/2 13 Brass GG P Neoprene 3 3-1/ / /32 21 Brass H P Neoprene /8 22 5/16 8 Plastic P Nitrile /8 22 5/16 8 Plastic P Urethane /8 22 5/16 8 Plastic Neoprene /8 22 1/2 13 Brass** HH P Neoprene / /8 16 Brass I K P Neoprene /8 22 5/32 Brass P Neoprene 1 or /8 22 1/2 13 Brass P Nitrile 1 or /8 22 1/2 13 Brass P Neoprene 7 2-1/ /4 32 5/8 16 Brass P Nitrile 7 2-1/ /4 32 5/8 16 Brass P Neoprene 3 2-1/ /4 32 5/8 16 Brass P Nitrile 3 2-1/ /4 32 5/8 16 Brass P Neoprene 6 2-1/ /4 32 1/2 13 Brass P Nitrile 6 2-1/ /4 32 1/2 13 Brass P Neoprene 7 2-1/ / /8 16 Brass P Neoprene 5 2-1/ /4 32 5/8 16 Plastic 220 Series Neoprene 7 2-1/ /8 16 Brass (220 Series impellers may be replaced with the newer Series see Impeller Type HH) INSERT MATERIAL

6 149 IMPELLER MODEL MATERIAL DRIVE OF BLADES DIAMETER DIMENSIONS WIDTH SHAFT DIAMETER INCHES mm INCHES mm INCHES mm L P Neoprene / /4 32 1/2 13 Brass M O Q R P Neoprene / /8 16 Brass P Nitrile / /8 16 Brass B Natural Rubber / /8 16 Brass P Neoprene / /8 16 Brass P Nitrile / /8 16 Brass** P Nitrile / /8 16 Brass** P Neoprene / / /8 16 Brass P Neoprene / /8 16 Brass P Neoprene / / Brass P Nitrile / / Brass P Natural Rubber / / Brass B Neoprene / / Brass P Nitrile / / Brass P Neoprene 5 3-3/ / Plastic P Neoprene 7 3-3/ / Brass P Neoprene 7 3-3/ / Brass P Neoprene 7 3-3/ / Brass B Neoprene / / Brass B Neoprene / / Plastic Neoprene / / Brass U B Neoprene /2 38 Brass W P Neoprene 3 2-7/ /4 32 5/8 16 Brass X P Neoprene 3 2-9/ /8 41 5/8 16 Brass Y P Neoprene / /8 16 Brass P Nitrile / /8 16 Brass P Neoprene / /4 19 Brass P Neoprene / /8 16 Brass P Neoprene / /8 16 Brass Z Neoprene 5 3-1/ /16 20 Brass INSERT MATERIAL * Insert material was different. Impeller molded on shaft. For low temperature to 27 F (-3 C) 0 F (49 C) max. ** Extended drive sleeves. Sherwood replacement impeller. MerCruiser replacement. Selection Table by Profile Impeller Replacement

7 150 Impeller Replacement SELECTION TABLE BY DIMENSIONS OF BLADES DIMENSIONS SHAFT DIMENSIONS IMPELLER DRIVE INSERT DIAMETER DIAMETER WIDTH MATERIAL MATERIAL MODEL INCHES mm INCHES mm INCHES mm 1-1/ /32 5/16 8 Neoprene Brass* P A 1-1/ /32 5/16 8 Nitrile Brass* P A 1-1/ /32 5/16 8 Neoprene Brass B A 1-1/ /32 5/16 8 Neoprene Brass P A 1-1/ /32 5/16 8 Neoprene Brass* B C 1-1/ /32 5/16 8 Neoprene Brass* C 1-1/ /32 5/16 8 Neoprene Plastic* B C 1-9/ or 2 3/4 19 3/8 10 Neoprene Brass P D 1-9/ or 2 3/4 19 3/8 10 Nitrile Brass P D 1-9/ /4 19 1/4 6 Nitrile None P D 1-9/ / /32 Neoprene Brass P D / /32 Neoprene Brass P G or 2 7/8 22 1/2 13 Neoprene Brass P G /8 22 5/16 8 Nitrile None B G /8 22 1/2 13 Neoprene Brass P G /8 22 5/16 8 Neoprene Plastic P G /8 22 5/16 8 Nitrile Plastic P G /8 22 1/2 13 Neoprene Brass P G /8 22 5/16 8 Neoprene Plastic P H /8 22 5/16 8 Nitrile Plastic P H /8 22 1/2 13 Neoprene Brass** H 1-1/ /32 5/16 8 Neoprene Brass* B B 1-1/ /32 5/16 8 Nitrile Brass* P B 2-9/ /8 16 Neoprene Brass P M 2-9/ /8 16 Nitrile Brass P M 2-9/ /8 16 Natural Rubber Brass B M 2-9/ /8 16 Neoprene Brass P M 2-9/ /8 16 Nitrile Brass** P M 2-9/ /8 16 Nitrile Brass** P M 2-9/ / /8 16 Neoprene Brass P M 2-9/ /8 16 Neoprene Brass P M 3-3/ / Neoprene Brass P O 3-3/ / Nitrile Brass P O 3-3/ / Natural Rubber Brass P O 3-3/ / Neoprene Brass B O 3-3/ / Nitrile Brass P O 4-5/ / Neoprene Brass B R 4-5/ / Neoprene Plastic B R 4-5/ / Neoprene Brass R

8 151 OF BLADES 10 DIMENSIONS SHAFT DIMENSIONS IMPELLER DRIVE INSERT DIAMETER DIAMETER WIDTH MATERIAL MATERIAL MODEL INCHES mm INCHES mm INCHES mm 2-19/ / /8 16 Neoprene Brass P CC 1-19/ /4 19 5/16 8 Neoprene Plastic* B F 1-19/ /4 19 5/16 8 Nitrile Plastic* B F 1-19/ /4 19 5/16 8 Neoprene Brass B F 1-19/ /4 19 5/16 8 Nitrile Brass P F 2-1/ /8 16 Neoprene Brass P HH /8 22 5/32 Neoprene Brass P I or 2 7/8 22 1/2 13 Neoprene Brass P I or 2 7/8 22 1/2 13 Nitrile Brass P I 2-1/ /4 32 1/2 13 Neoprene Brass P L 2-9/ /8 16 Neoprene Brass P Y 2-9/ /8 16 Nitrile Brass P Y 2-9/ /4 19 Neoprene Brass P Y 2-9/ /8 16 Neoprene Brass P Y 2-9/ /8 16 Neoprene Brass P Y 3-1/ / /32 21 Neoprene Brass P GG 2-1/ /4 32 5/8 16 Neoprene Brass P K 2-1/ /4 32 5/8 16 Nitrile Brass P K 2-1/ /4 32 5/8 16 Neoprene Brass P K 2-1/ /4 32 5/8 16 Nitrile Brass P K 2-1/ /4 32 1/2 13 Neoprene Brass P K 2-1/ /4 32 1/2 13 Nitrile Brass P K 2-1/ / /8 16 Neoprene Brass P K 2-1/ /4 32 5/8 16 Neoprene Plastic P K 2-1/ /8 16 Neoprene Brass 220 Series K 3-3/ / Neoprene Plastic P Q 3-3/ / Neoprene Brass P Q 3-3/ / Neoprene Brass P Q 3-3/ / Neoprene Brass P Q 2-7/ /4 32 5/8 16 Neoprene Brass P W 2-9/ /8 41 5/8 16 Neoprene Brass P X 3-1/ /16 20 Neoprene Brass Z /2 38 Neoprene Brass B U * Insert material was different. Impeller molded on shaft. For low temperature to 27 F (-3 C) 0 F (49 C) max. ** Extended drive sleeves. Sherwood replacement impeller. MerCruiser replacement. Selection Table by Dimensions Impeller Replacement

9 152 Impeller Replacement TROUBLESHOOTING GUIDE Troubleshooting 1 End faces hard and either polished or cracked, like carbon. Some or all blades completely missing. Dry running, lack of water in pump. Temporary suction blockage. Leaking suction plumbing. Do not run pump for more than 20 seconds without liquid. Install a liquid sensor/temperature alarm. Check suction plumbing, strainers, and through hull fittings for blockages and leakage. Arrange discharge plumbing to trap liquid in the pump. Troubleshooting 2 Pieces missing from the middle of blade tips. Blade edges are hollowed out. Pitting is evident on cam and the inside of pump ports, and on ends of impeller. Cavitation, i.e., too much vacuum on inlet is causing water to boil inside pump. Reduce pump speed. Increase inlet plumbing diameter. Reduce inlet plumbing length and remove unnecessary restrictions. Reduce cam thickness. Troubleshooting 3 Worn blade tips, cam imprint on edges. Worn end faces. Worn impeller drive and shaft wear. Abrasive wear from fluid in pump. Heat exchanger/cooler blockage. High discharge pressure. Check discharge plumbing for partial blockages. Increase discharge pipe diameter.

10 153 Troubleshooting 4 Impeller appears to have swollen. Blades appear wider than impeller hub. Rubber may feel sticky. Chemical attack, more common with oily bilge water or diesel transfer. Ensure impeller is rinsed after use. Remove impeller when not in use. Remove impeller for long-term storage. Troubleshooting 5 Blades have some or severe permanent set. Normal use of impeller. Long-term storage in pump. Normal end of impeller life. Refit impeller to rotate in opposite direction. Remove impeller for long-term storage. Replace impeller. Troubleshooting 6 Blades cracked about halfway up the length. Some blades missing. Reduced flow. Normal end of impeller life. High discharge pressure. Replace impeller; check for impeller pieces in discharge plumbing. Reduce outlet restrictions or increase outlet plumbing diameter. Troubleshooting Guide Impeller Replacement

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