q w e r t Description Rc NPT 1/8 1/4 3/8 1/2

Transcription

1 Mist Separator Regulator AWM2 to AWM4 Micro Mist Separator Regulator AWD2 to AWD4 Mist Separator Regulator Micro Mist Separator Regulator The AWM series is made up of a regulator and a mist separator to provide optimum results in applications such as clean air blow operations. (ominal filtration rating:.3 m) The AWD series is made up of a regulator and a micro mist separator to provide optimum results in applications such as ultraclean air blow operations. (ominal filtration rating:.1 m) ow to Order AWM 3 AWD 3 3 E 3 E q w e r t Option / Semi-standard: Select one each for a to i. Option / Semi-standard symbol: When more than one specification is required, indicate in ascending alphanumeric order. Example) AWM3-3E-1 2 ody size 3 4 ote 3) Option Semi-standard Thread type a b c d e f Port size Mounting Float type auto drain Pressure gauge Digital pressure switch pressure owl ote 7) Drain port ote 1) F ote 4) C D E G E1 E2 E3 E4 ote 6) C 6C ote 8) ote 9) W Without mounting option With bracket With set nut Without auto drain Float type auto drain (.C.) Float type auto drain (.O.) Rc PT G 1/8 1/4 3/8 1/2 Without pressure gauge Square embedded type pressure gauge Round type pressure switch P output / Wiring bottom entry P output / Wiring top entry PP output / Wiring bottom entry PP output / Wiring top entry.5 to.85 MPa set.2 to.2 MPa set Polycarbonate bowl Metal bowl ylon bowl Metal bowl with level gauge With bowl guard ylon bowl with bowl guard With drain cock Drain guide 1/8 Drain guide 1/4 Drain cock with barb fitting: For ø6 x ø4 nylon tube 67

2 Mist Separator Regulator Series AWM2 to AWM4 Micro Mist Separator Regulator Series AWD2 to AWD4 AWM2, AWD2 AWM4, AWD4 2 ody size 3 4 Semi-standard g h i Exhaust mechanism Flow direction Pressure unit R ote 1) Drain guide is PT1/8 (applicable to the AWM2, AWD2) and PT1/4 (applicable to the AWM3 to AWM4, AWD3 to AWD4). The exhaust port for auto drain comes with ø3/8" One-touch fitting (applicable to the AWM3 to AWM4, AWD3 to AWD4). Drain guide is G1/8 (applicable to the AWM2 and AWD2) and G1/4 (applicable to the AWM3 to AW4, AWD3 to AWD4). ote 3) Option, G, are not assembled and are supplied loose at the time of shipment. ote 4) Assembly of a bracket and set nuts Relieving type on-relieving type Flow direction: Left to right Flow direction: Right to left ame plate, caution plate for bowl, and pressure gauge in imperial units: MPa ote 1) Z ame plate, caution plate for bowl, and pressure gauge in imperial units (PSI, F) ote 11) ZA Digital pressure switch: With unit switching function When choosing with (panel mount), the installation space for lead wires will not be secured. In this case, select wiring down entry for the lead wire entry. ote 6) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of.2 MPa or more. When the pressure gauge is attached, a.2 MPa pressure gauge will be fitted. ote 7) Float type auto drain: The combination between C and D is not available. ote 8) Without a valve function ote 9) Metal bowl: The combination of 2 and 8 cannot be selected. ote 12) ote 12) ote 12) ote 13) ote 13) ote 13) ote 1) For thread type: PT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in apan.) The digital pressure switch will be equipped with the unit switching function, setting to PSI initially. ote 11) For options: E1, E2, E3, E4. This product is for overseas use only according to the new Measurement Law. (The SI unit is provided for use in apan.) ote 12) : For thread type: PT only ote 13) : Combination available for options: E1, E2, E3, E4. Standard Specifications Port size Fluid Proof pressure Maximum operating pressure pressure range ote 1) Pressure gauge port size Ambient and fluid temperature AWM2 to AWM4 ominal filtration rating AWD2 to AWD4 Outlet side oil mist AWM2 to AWM4 concentratio AWD2 to AWD4 AWM2 to AWM4 Rated flow (l/min (AR)) AWD2 to AWD4 Drain capacity (cm 3 ) owl material owl guard Regulator construction Weight (kg) ote 1) Pressure gauge connection threads are not available for F.R.L. unit with a square embedded type pressure gauge. 5 to 5º C for the products with the digital pressure switch. ote 3) When the compressor oil mist discharge concentration is 3 mg/m 3 (AR). AWM2 AWD2 AWM3 AWD3 AWM4 AWD4 1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 Air 1.5 MPa 1. MPa.5 to.85 MPa 1/8 1/4 5 to 6ºC (with no freezing).3 m (95% filtered particle size).1 m (95% filtered particle size) Maximum 1. mg/m 3 ote 3) ote 4) (AR) (.8 ppm) Max..1 mg/m 3 (AR) (efore saturated with.1 mg/m 3 ote 3) ote 4) (AR) or less.8 ppm) Polycarbonate Semi-standard Standard Relieving type ote 4) owl O-ring and other O-rings are slightly lubricated. Conditions: Mist separator inlet pressure:.7 MPa; The rated flow variees depending on the inlet pressure. Keep the air flow within the rated flow to prevent an outflow of lubricant to the outlet side. 68

3 Series AWM2 to AWM4 Series AWD2 to AWD4 Option / Part o. Option ote 1) racket assembly nut Pressure gauge Standard Round type Square embedded ote 3) type ote 4) Digital pressure switch Float type auto drain.2 to.2 MPa set Standard.2 to.2 MPa set P output / Wiring bottom entry P output / Wiring top entry PP output / Wiring bottom entry P output / Wiring top entry.o..c. ote 1) Assembly of a bracket and set nuts in part numbers for a round pressure gauge indicates a type of connection thread. o indication is necessary for R; however, indicate for PT. Please contact SMC regarding the connection thread PT and pressure gauge supply for PSI unit specifications. ote 3) Including O-ring and 2 mounting screws. [ ]: Pressure gauge cover only AWM2 AWD2 AW2P-27AS AR2P-26S G G AD37 AWM3 AWD3 AR3P-27AS AR3P-26S GC3-1AS [GC3P-1AS (Pressure gauge cover only)] GC3-2AS [GC3P-1AS (Pressure gauge cover only)] ISE MLA [ISE M (Switch body only)] ISE35-R-25-MLA [ISE35-R-25-M (Switch body only)] ISE MLA [ISE M (Switch body only)] ISE35-R-65-MLA [ISE35-R-65-M (Switch body only)] AD38 AD37 AWM4 AWD4 AR4P-27AS AR4P-26S G G AD48 AD47 ote 4) Lead wire with connector (2 m), adaptor, lock pin, O-ring (1 pc.), mounting screw (2 pcs.) are attached. [ ]: Switch body only. Also, regarding how to order the digital pressure switch, please refer to page 73. Minimum operating pressure:.o. type.1 MPa;.C. type.1 MPa (AD27) and.15 MPa (AD37/47). Please contact SMC for PSI unit and F specifications. Specific Product Precautions e sure to read this before handling. Refer to Precautions for andling Pneumatic Devices (M-3-E3A) for Safety Instructions and F.R.L. Unit Precautions. Warning Selection 1. Residual pressure release (outlet pressure release) is not complete by releasing inlet pressure. Please contact SMC regarding residual pressure release. Caution Warning Air Supply 1. Install an air filter (the AF series) as a preliminary filter on the inlet side of the mist separator regulator to prevent premature clogging. 2. Install an air filter (the AFM series) as a preliminary filter on the inlet side of the micro mist separator regulator to prevent premature clogging. Maintenance 1. Replace the element every 2 years or when the pressure drop becomes.1 MPa, whichever comes first, to prevent damage to the element. Caution Warning Mounting and Adjustment 1. the regulator while verifying the displayed values of the inlet and outlet pressure gauges. Turning the regulator knob excessively can cause damage to the internal parts. 2. The pressure gauge included with regulators for.2 to.2 MPa setting is for up to.2 MPa use only (except for the AR1). Exceeding.2 MPa of pressure can damage the gauge. 3. Do not use tools on the pressure regulator knob as this may cause damage. It must be operated manually. Mounting and Adjustment 1. e sure to unlock the knob before adjusting the pressure and lock it after setting the pressure. Failure to follow this procedure can cause damage to the knob and the outlet pressure may fluctuate. Pull the pressure regulator knob to unlock. (You can visually verify this with the Orange mark "orange mark" that appears in the gap.) Push the pressure regulator knob to lock. When the knob is not easily locked, turn it left and right a little and then push it (when the knob is locked, the "orange mark", i.e., the gap will disappear). 2. A knob cover is available to prevent careless operation of the knob. Refer to Features 1 for details. 69

4 Mist Separator Regulator Series AWM2 to AWM4 Micro Mist Separator Regulator Series AWD2 to AWD4 Flow Characteristics (Representative values) Condition: Inlet pressure.7 MPa AWM2 Rc 1/4 AWM3 Rc 3/8 AWM4 Rc 1/ AWD2 Rc 1/4 AWD3 Rc 3/8 AWD4 Rc 1/ Pressure Characteristics (Representative values) AWM2 AWM3 Conditions Inlet pressure.7 MPa, Outlet pressure.2 MPa, Flow rate 2 l/min (AR) AWM AWD2 AWD3 AWD

5 Series AWM2 to AWM4 Series AWD2 to AWD4 Construction AWM2 AWD2 AWM3, 4 AWD3, 4 w t w q t q e y r u y e r u Drain Drain Component Parts o. Material ote 1 ody Zinc die-cast Aluminum die-cast AWM2 AWD2 AWM3, AWM4 AWD3, AWD4 Platinum silver 2 onnet Polyacetal AWM2 to AWM4 AWD2 to AWD4 lack Replacement Parts o. Material AWM2 AWD2 3 Valve assembly rass, R AWM2P-9AS 4 Element assembly AWM2 to AWM4 AFM2P-6AS AWD2 to AWD4 AFD2P-6AS Diaphragm assembly owl O-ring owl assembly ote 1) Weatherable R R Polycarbonate AR2P-15AS C2SFP-26S C2SF Including O-ring. Please contact SMC regarding the bowl assembly supply for PSI and F unit specifications. ote 3) owl assembly for the AWM3, AWM4/AWD3, AWD4 comes with a bowl guard (stee band material). Part no. AWM3 AWD3 AWM3P-9AS AFM3P-6AS AFD3P-6AS AR3P-15AS C3SFP-26S C3SF AWM4 AWD4 AWM4P-9AS AFM4P-6AS AFD4P-6AS AR4P-15AS C4SFP-26S C4SF 71

6 RS O Mist Separator Regulator Series AWM2 to AWM4 Micro Mist Separator Regulator Series AWD2 to AWD4 Dimensions AWM2 AWD2 F T M D U racket (Option) Panel fitting dimension Y W C K V Q Z AWM2/AWD2: Max 3.5 P2 (Pressure gauge port size) 2-P1 (Port size) O S S O Drain A Min. clearance for maintenance G AWM3, AWM4 AWD3, AWD4 F T S R M D U racket (Option) Panel fitting dimension Y W C Q Z P2 (Pressure gauge port size) Drain A Min. clearance for maintenance G K 2-P1 (Port size) E V AWM3/AWD3: Max. 3.5 AWM4/AWD4: Max 5 Applicable model Option AWM2, AWM4/AWD2 to AWD4 Square embedded type pressure gauge Digital pressure switch Round type pressure gauge Dimensions Center of piping Center of piping Center of piping Applicable model AWM2, AWD2 AWM3, AWM4/AWD3, AWD4 With auto drain (.C.) Metal bowl With drain guide With auto drain (.O./.C.) Metal bowl Metal bowl with level gauge With drain guide Optional/Semi-standard specifications Drain cock with barb fitting Dimensions O S M5 x.8 1/8 Width across flats 14.O.: lack.c.: Gray ø1 One-touch fitting S 1/4 Width across flats 17 arb fitting Applicable tubing: T64 AWM2/AWD2 AWM3/AWD3 AWM4/AWD4 Standard specifications P1 P2 A ote) C D E F G 1/8, 1/4 1/8 1/4, 3/8 1/8 1/4, 3/8, 1/2 1/ M28 x M38 x M42 x K Square type pressure gauge Optional specifications Digital pressure gauge Round type pressure gauge ø37.5 ø37.5 ø Optional specifications Semi-standard specifications racket mount Panel mount With auto drain With barb fitting With drain guide Metal bowl Metal bowl with level gauge M Q R S T U V W Y Z AWM2/AWD2 AWM3/AWD3 AWM4/AWD ote) The total length of dimension is the length when the filter regulator handle is unlocked. 72

7 Options Digital Pressure Switch ISE35 25 M L A Lead wire entry Wiring bottom entry Applicable Series F.R.L. unit AC2, AC25, AC3, AC4, AC5, AC55, AC6 AC2A, AC3A, AC4A, AC5A, AC6A AC2, AC25, AC3, AC4A, AC5A, AC55, AC6 AC2C, AC25C, V3C, AC4C AC2D, AC3D, V4D Regulator AR2, AR25, AR3, AR4, AR5, AR6 Filter regulator AW2, AW3, AW4, AW6 Mist separator regulator AWM2, AWM3, AWM4 Micro mist separator AWD2, AWD3, AWD4 regulator R Wiring top entry Diigtal Pressure Switch Details Lock pin Output Display unit ote 1) Lead wire Lead wire entry M P L A P output PP output With unit switching function Fixed SI unit Pressure unit: PSI (initial value) with unit display switching function Without lead wire Lead wire with connector Without accessories (switch body only) With accessories (adaptor, O-ring (1 pc.), mounting screw (2 pcs.), lock pin) ote 1) This product is for overseas use only according to the new Measurement Law. Unit name plate is attached. ote 3) Instruction manual is attached. ote 4) When ordering the body only, select the symbol from to respectively. Example) Regulator Adaptor O-ring Digital pressure switch (ody only ) M3 x.5 x 7 (Screw for aluminum materials) Digital pressure switch (ody only ) O-ring Wiring top entry Wiring bottom entry Lead wire Specifications Rated pressure range pressure range Withstand pressure pressure resolution Power supply voltage Current consumption Switch output Repeatability yseresis mode ysteresis Window comparator mode Display Display accuracy Indication light Enclosure Environmental resistance Lead wire with connector 73 Max. load current Max. applied voltage Residual voltage Response time Anti-chattering function Short circuit protection to 1 MPa.1 to 1 MPa 1.5 MPa.1 MPa 12 to 24 VDC, Ripple (p-p) 1% or less (with power supply polarity protection) 55 ma or less (at no load) P or PP open collector 1 output 8 ma 3 V (with P output) 1 V or less (with load current of 8 ma) 1 s (Response time selections:.25,.5, 2, 3) With short circuit protection 1%F.S. or less Variable (can be set from ) 3-digit, 7-segment indicator, 2-color display (Red/ Green) can be interlocked with the switch output. 2%F.S. 1 digit (at 25ºC 3ºC) Illuminates when output is turned O. (Green) IP4 ø3.4 3-wire 25AWG 2 m Output P open collector Max. 3 V, 8 ma Residual output voltage 1 V or less Main circuit rown DC () Load lack lue DC ( ) PP open collector Max. 8 ma Residual output voltage 1 V or less Main circuit rown DC () lack Load lue DC ( ) 12 to 24 VDC 12 to 24 VDC

8 ack page 1 Series AC Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by labels of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414 ote 1), IS 837 and other safety practices. Explanation of the Labels Labels Danger Warning Explanation of the labels In extreme conditions, there is a possible result of serious injury or loss of life. Operator error could result in serious injury or loss of life. Caution Operator error could result in injury ote 3) or equipment damage. ote 4) ote 1) ISO 4414: Pneumatic fluid power General rules relating to systems IS 837: General Rules for Pneumatic Equipment ote 3) Injury indicates light wounds, burns and electrical shocks that do not require hospitalization or hospital visits for long-term medical treatment. ote 4) Equipment damage refers to extensive damage to the equipment and surrounding devices. Selection/andling/Applications 1. The compatibility of the pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or post analysis and/or tests to meet the specific requirements. The expected performance and safety assurance are the responsibility of the person who has determined the compatibility of the system. This person should continuously review the suitability of all items specified, referring to the latest catalog information with a view to giving due consideration to any possibility of equipment failure when configuring a system. 2.Only trained personnel should operate pneumatic machinery and equipment. Compressed air can be dangerous if handled incorrectly. Assembly, handling or repair of the systems using pneumatic equipment should be performed by trained and experienced operators. (Understanding IS 837 General Rules for Pneumatic Equipment, and other safety rules are included.) 3. Do not service the machinery/equipment or attempt to remove components until safety is confirmed. 1. Inspection and maintenance of the machinery/equipment should only be performed once measures to prevent falling or runaway of the driven objects have been confirmed. 2. If the equipment must be removed, confirm the safety process as mentioned above. Turn off the supply pressure for the equipment and exhaust all residual compressed air in the system, and release all the energy (liquid pressure, spring, condenser, gravity). 3. efore the machinery/equipment is restarted, take measures to prevent quick extension of a cylinder piston rod, etc. 4. If the equipment will be used in the following conditions or environment, please contact SMC first and be sure to take all necessary safety precautions. 1. Conditions and environments beyond the given specifications, or if product is used outdoors. 2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverages, recreation equipment, emergency stop circuits, clutch and brake circuits in press applications, or safety equipment. 3. An application which has the possibility of having negative effects on people, property, requiring special safety analysis. 4. If the products are used in an interlock circuit, prepare a double interlock style circuit with a mechanical protection function for the prevention of a breakdown. And, examine the devices periodically if they function normally or not. Exemption from Liability 1. SMC, its officers and employees shall be exempted from liability for any loss or damage arising out of earthquakes or fire, action by a third person, accidents, customer error with or without intention, product misuse, and any other damages caused by abnormal operating conditions. 2. SMC, its officers and employees shall be exempted from liability for any direct or indirect loss or damage, including consequential loss or damage, loss of profits, or loss of chance, claims, demands, proceedings, costs, expenses, awards, judgments and any other liability whatsoever including legal costs and expenses, which may be suffered or incurred, whether in tort (including negligence), contract, breach of statutory duty, equity or otherwise. 3. SMC is exempted from liability for any damages caused by operations not contained in the catalogs and/or instruction manuals, and operations outside of the specification range. 4. SMC is exempted from liability for any loss or damage whatsoever caused by malfunctions of its products when combined with other devices or software.

9 SMC'S GLOAL MAUFACTURG, DISTRIUTIO AD SERVICE ETWORK EUROPE AUSTRIA SMC Pneumatik Gmb ELGIUM SMC Pneumatics.V./S.A. ULGARIA SMC Industrial Automation ulgaria EOOD CROATIA SMC Industrijska automatika d.o.o. CZEC REPULIC SMC Industrial Automation CZ s.r.o. DEMARK SMC Pneumatik A/S ESTOIA SMC Pneumatics Estonia OÜ FLAD SMC Pneumatics Finland OY FRACE SMC Pneumatique SA GERMAY SMC Pneumatik Gmb UGARY SMC ungary Ipari Automatizálási Kft. IRELAD SMC Pneumatics (Ireland) Ltd. ITALY SMC Italia S.p.A. LATVIA SMC Pnuematics Latvia SIA LITUAIA SMC Pneumatics Lietuva, UA ETERLADS SMC Pneumatics V ORWAY SMC Pneumatics orway A/S POLAD SMC Industrial Automation Polska Sp.z.o.o. ROMAIA SMC Romania s.r.l. RUSSIA SMC Pneumatik LLC. SLOVAKIA SMC Priemyselná automatizáciá, s.r.o. SLOVEIA SMC DUSTRISKA AVTOMATIKA d.o.o. SPA/PORTUGAL SMC España, S.A. SWEDE SMC Pneumatics Sweden A SWITZERLAD SMC Pneumatik AG. UK SMC Pneumatics (U.K.) Ltd. ASIA CA SMC (China) Co., Ltd. OG KOG SMC Pneumatics (ong Kong) Ltd. DIA SMC Pneumatics (India) Pvt. Ltd. DOESIA PT. SMC Pneumatics Indonesia MALAYSIA SMC Pneumatics (S.E.A.) Sdn. hd. PILIPPES SOKETSU-SMC Corporation SGAPORE SMC Pneumatics (S.E.A.) Pte. Ltd. S KOREA SMC Pneumatics Korea Co., Ltd. TAIWA SMC Pneumatics (Taiwan) Co., Ltd. TAILAD SMC Thailand Ltd ORT AMERICA CAADA SMC Pneumatics (Canada) Ltd. MEXICO SMC Corporation (Mexico) S.A. de C.V USA SMC Corporation of America S AMERICA ARGETA SMC Argentina S.A. OLIVIA SMC Pneumatics olivia S.R.L. RAZIL SMC Pneumaticos Do razil Ltda. CILE SMC Pneumatics (Chile) S.A. VEEZUELA SMC eumatica Venezuela S.A. OCEAIA AUSTRALIA SMC Pneumatics (Australia) Pty. Ltd. EW ZEALAD SMC Pneumatics (.Z.) Ltd. Safety Instructions e sure to read Precautions for andling Pneumatic Devices (M-3-E3A) before using. Akihabara UDX 15F, , Sotokanda, Chiyoda-ku, Tokyo 11-21, APA Phone: FAX: URL 26 SMC Corporation All Rights Reserved Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. D-D 1st printing X printing KR 12D Printed in apan. This catalog is printed on recycled paper with concern for the global environment.