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1 Short description This kit allows to use Helium as carrier gas for measuring gases and LPG. Technical Note released 26 September 2014 Priority Sensitivity Instruments applicable Parts applicable Urgent Next visit Not urgent All customers Selection of customers No customers XPLORER AOX / TOX / EOX / POX XPLORER TX / TS (by MCT) XPLORER Nitrogen / Sulfur GLS XPREP Series ARCHIE Series NEWTON Series PRT Part is displayed without the M4 Fill Bush 4.2x8.36 white Period applicable Not applicable 1
2 Preface Preamble Before setting up operation for the GLS it is important to read this Technical Note thoroughly and completely. Non-observance of the instructions contained in this manual may entail safety hazards. Safety Precautions The GLS Sampler must be used only by trained and skillful personnel. It is essential that the following safety precautions required for installation and operation of the GLS are carefully read and observed. Please assure that the safety precautions are accessible for every employee working with the GLS Sampler. Handling Precautions The GLS is an electromechanical instrument. There is a potential danger for the user of an electric shock or physical injury if the instrument is not used according to the instructions given in this manual. Follow all safety instructions printed on, attached to or written for the analytical instrument Observe all general safety precautions which apply to electrical instruments Never touch switches or power cord with wet hands Never use the instrument for another purpose than for which it was developed Carry out checks on the connection cables and tubing s for possible damage and leaks on a regular base Never place a heavy object on top of the analyzer Only authorized service personnel should perform service or repairs required for this instrument. Special Attention Always use parts, consumables and accessories developed and produced by TE Instruments. Unauthorized parts, consumables and accessories can affect the measurement, cause damage to the instrument and can create a hazardous situation Never use materials for a purpose other than that for which they are intended 2
3 Introduction This Technical Note describes the replacement of tubing when not Argon but Helium is used as a carrier gas. The tubing placed at the factory is for measuring with Argon as carries gas, unless specific and agreed on when ordering. For measuring with Helium as carries gas the tubing must be replaced. Required Tools The following tools are required: Screwdriver Phillips PH1 (at least 20 cm long) Screwdriver Phillips PH2 Screwdriver flat head or pliers (small ends) Wrench ¼ Preparing the GLS Before performing service on the GLS, the sampler should be prepared. Release the pressure from the GLS and remove the cylinders of the GLS, if present. See the User Manual GLS for more information. Do not continue when the pressure is not released and the cylinder are not removed. Power off the GLS and remove the power cord. Do not continue when the power cord is not removed. 3
4 Converting the GLS for the use of Helium When the GLS needs to be converted back from Helium to Argon, this manual can also be used (use the correct tubing). Removing the current tubing Remove the screw holding the GLS expansion vessel container. When the screw is removed the upper part of the container can be pushed away from the frame, this way the tubing behind the container can be reached easier. 4
5 Before removing the tubing make sure the push-in connector is secured with a M4 Fill Bush 4.2x8x6 white (PRT207900). The bush is secured with a M3 screws (Phillips PH1 at least 20 cm long). This bush is already installed from serial number and later. When the Push-in connector is secured, remove the tubing for working with Argon. The tubing is indicated in the figure below. Use for the left connection a wrench ¼. Use for the right connection the flat head screwdriver or pliers to remove the brass connector from the push-in connector. No need to use a wrench to open the brass connector itself. 5
6 Placing the new tubing The new tubing for helium can be installed. Connect the brass connector in the push-in connector. Connect the other side of the tubing to the 10-port valve, the tubing should be provided with the 1 / 16 ferrule and the 1 / 16 nut as indicated in the picture below. The loop of the tubing can be placed behind the GLS expansion vessel container similar as the tubing for the argon. When the tubing is placed, connect the GLS expansion vessel container with the screw. Be aware the tubing does not get stuck or brakes when placing the GLS expansion vessel container. 6
7 The GLs should be leak tight before powering it on, check the connections. Do not continue before the GLS has been checked for leaks. Power on the GLS. Open de gasses to pressurize the GLS. The inside pressure must be ± bar. The pressure of the LPG on the outside must be ± 0.8 bar. The flow in the system must be ± ml/min. Allow 30 minutes for the GLS to warm up and stabilize, follow the User Manual GLS. Questions? Please contact your local TE Instruments representative or contact the Support Department at 7
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