NOTE: Inserted Literature Supplement - YT Style "J" Chillers New Style Oil Filter/"O"-Ring

Transcription

1 MILLENNIUM TM CENTRIFUGAL LIQUID CHILLERS RENEWAL PARTS Supersedes: RP5(LS2)(800) UNIT COMPONENTS MODEL YT STYLE J Form RP6 (501) NOTE: Inserted Literature Supplement - YT Style "J" Chillers New Style Oil Filter/"O"-Ring STYLE J 29509A

2 TABLE OF CONTENTS NOMENCLATURE... 3 YT STYLE J RELATED COMPRESSORS... 4 UNIT COMPONENTS ORIFICE PLATE TURBOGUARD PURGE UNIT OIL PUMP STARTER OVERLOADS CURRENT TRANSFORMERS/KITS INLET STRAINER ISOLATORS WATER BOX GASKETS... 23, 24 COOLER TUBES CONDENSER TUBES HOT GAS BYPASS CONTROL OPTION MULTIPLE-UNIT SEQUENCE CONTROL OPTION MISCELLANEOUS & ACCESSORIES VARIABLE ORIFICE VALVE O-RING SEAL DATA YORK INTERNATIONAL

3 FORM RP6 NOMENCLATURE YT G3 A3 E2 5 CK J S SPECIAL FEATURES (S Call factory for details.) DESIGN LEVEL J MOTOR CODE SUPPLY POWER - = 60HZ 5 = 50 HZ 60 HZ 50 HZ -CF CS 5CC 5CM -CG CT 5CD 5CN -CH CU 5CE 5CO -CJ CV 5CF 5CP -CK CW 5CG 5CQ -CL CX 5CH 5CR -CM CY 5CI 5CS -CN CZ 5CJ 5CT -CP CA 5CK 5CU -CR CB 5CL 5CV COMPRESSOR CODE Family I Family II Family III Family IV B1 - TJ 67 C1 - TJ 85 E1 - TL 108 F1 - TL 131 B2 - TJ 76 C2 - TJ 95 E2 - TL 120 F2 - TL 144 C3 - TJ CB E3 - TL 126 CONDENSER CODE A1, A2, A3, A4, B1, B2, B3, B4 C1, C2, C3, C4, C5, C6, C7, C8 D1, D2, D3, D4, D5, D6, D7, D8 COOLER CODE G0, G1, G3, H1, H3, J1, J3, K1, K3, K4, K6, K7, K9, L1, L3, L4, L6 MODEL YORK INTERNATIONAL 3

4 YT STYLE J RELATED COMPRESSORS FAMILY I II III IV MODEL B1 YDTJ 67 B2 YDTJ 76 C1 YDTJ 85 C2 YDTJ 95 C3 YDRJ CB E1 YDTL 108 E2 YDTL 120 E3 YDRL 126 F1 YDTL 131 F2 YDTL 144 PARTS LIST RP2.2 (994) RP2.2 (994) RP2.2 (994) RP2.2 (994) RP2.2 (994) RP1 (297) STYLE F RP1 (297) STYLE F RP1 (297) STYLE F RP2 (297) STYLE F RP2 (297) STYLE F 4 YORK INTERNATIONAL

5 FORM RP6 UNIT COMPONENTS ITEM QUANTITY REFERENCE DESCRIPTION PART NUMBER NUMBER PER UNIT FIGURE 1 Oil Cooler , 4, 5, 6 2 Valve, Thermostatic Control , 6 3 Valve, Ball 3/ , 10, 17, 18 4 Valve, Stop, Angle 1/ , 6, 10 5 Valve, Stop, Angle 1/ , 7, 10 6 Dehydrator, Filter Drier (Oil Eductor) Eductor, Oil Return , 9 8 Valve, Stop, Angle 1/ , 13, 14, 15, 19 9 Valve, Stop, Angle 1/ , 14, Valve, Ball 3/ , 16, Cannister, Oil Filter, with Element (11A) * 1 7, 8 11A Filter Element (Used with Item 11) ** 1 7, 8 12 Valve, Solenoid (Equalizing Line) Note A Suppressor (Used with Item 12) Starter, Oil Pump, 12 Amp, 3 Pole (1M) A Suppressor (Used with Item 13) Transducer, Purge (PP) Transducer, Condenser (CP) Transducer, Cooler (LEP) A RT1, Thermistor, Leaving Chilled Water B RT9, Thermistor, Entering Chilled Water C RT4, Thermistor, Entering Condenser Water D RT5, Thermistor, Leaving Consenser Water Bulb Well Varistor, Metal Oxide (Used in PRV) High Pressure Cutout (HP) Purge Module Note Rupture Disk, 2-1/ A Rupture Disk 3" Gasket, Rupture Disk O.D. x 2 5/8 I.D. x 1/16 23A Gasket, Rupture Disk /8" O.D. x 3 1/2" I.D. x 1/8" 24 Gasket, Discharge Connection 1 8, 11 B1, B2 Compressor C1, C2, C3 Compressor E1, E2, E3 Compressor F1, F2 Compressor Gasket, Suction Connection 2 11 B1,B2 Compressor C1,C2 Compressor C3 Compressor E1, E2, E3 Compressor F1, F2 Compressor Gasket, Liquid Line Sight Glass, Cooler 2" Tube, Steel, 3/4 O.D. x Ft. 3, 4, 5, 6 29 Seal, O-Ring , 7, 8, 9 30 Valve, Stop, Angle, Vertical , 7 YORK INTERNATIONAL 5

6 UNIT COMPONENTS ITEM QUANTITY REFERENCE DESCRIPTION PART NUMBER NUMBER PER UNIT FIGURE 30 Valve, Stop, Angle, Vertical , 7 31 Manifold Block , 7 32 Connector, Union, 7/16-20, U.N.F.-2A , 7 33 Plug, Pipe Plug, Hex Head, 7/ Tube, Steel, Bend, 1 1/2 O.D , 5, 6 36 Tube, Formed , 5, 6 37 Nut, Flare, Hydraulic, 1 O.D Sleeve, Flare, Hydraulic, 1 O.D Tube, Steel, 3/4 O.D. x Ft Elbow, Flare, Hydraulic, 1 O.D Nipple, Pipe, 3/4, Sch Elbow, Scr., 3/4 N.P.T Elbow, Flare, Hydraulic, 3/4 O.D , 8 44 Connector, Flare, Hydraulic, 3/4 O.D Elbow, 3/4 O.D., Tube, 90, Male , 6 46 Nut, 3/4 O.D., Tube , 5, 6, Sleeve, 3/4 O.D., Tube , 5, 6, Seal, O-Ring, Neoprene , 5, 6 49 Seal, O-Ring, Neoprene , 6 50 Tee, 3/4 O.D., Tube, Male , 6 51 Tube, with T-Drill , 6 52 Elbow, 90, Solder Jt., 1 1/ Nut, 1 1/2 O.D., Tube Sleeve, 1 1/2 O.D., Tube Seal, O-Ring, Neoprene Elbow, 90, Solder Jt., 3/4 O.D Bracket, Oil Cooler , 6 58 Screw, Cap, Hex, 3/8-16 U.N.C Nut, Hex, 3/8-16 U.N.C.-2B Lock Washer, Internal, 3/ Connector, 3/4 Tube, Male Tube, Bend, Orifice Bypass, 3/ Valve, Stop, Angle , 8 64 Valve, Stop, Angle, Vertical Nut, 1/2 O.D., Tube , 8 66 Sleeve, 1/2 O.D., Tube , 8 67 Seal, O-Ring, Neoprene , 8 68 Nut, 1/4 O.D., Tube , 8 69 Sleeve, 1/4 O.D., Tube , 8 70 Seal, O-Ring, Neoprene , 8 71 Tube, Formed with T-Drill Seal, Teflon Fiber, 3/4 O.D , 14, Gasket, 3 3/8 O.D. x 2 1/2 I.D Elbow, Screw, Street, 1/ Valve, Stop, Angle, Horizontal , Connector, 3/4 O.D., Tube, Male Seal, O-Ring, Neoprene Seal, O-Ring, Neoprene YORK INTERNATIONAL

7 FORM RP6 UNIT COMPONENTS ITEM QUANTITY REFERENCE DESCRIPTION PART NUMBER NUMBER PER UNIT FIGURE 79 Valve, Stop, Angle, 3/4 N.P.T.E Elbow, Street Tube, Oil, Inlet Tee, Scr., 3/4 N.P.T.I. x 3/ Bushing, Pipe, 3/4-14 N.P.T.E Transducer, Pressure, High Oil Transducer, Pressure, Low Oil Valve, Stop, 1/4, Angle Hose, Rubber, Black, 3/4 I.D., 150 psi Ft. 5 17, 18 87A Hose, Rubber, Black, 3/4 I.D., 300 psi Ft. 5 17, Clamp, Hose, 150 psi , 18 88A Clamp, Hose, 300 psi , Adapter, Combination, 3/4, 150 psi , 18 89A Adapter, Stem, Male, 300 psi , Heat Exchanger Coolant Pump, 50/60 Hz Coolant Header Nipple, Pipe, 3/4, Sch. 40X Elbow, Screw, Street, 3/4 NPTI NOTES: *Use gasket kit See Appropriate Compressor Renewal Parts Manual **10 Micron 2. See This Listing (Items 13, 13A, 14 & 20) and Page 18 for Component Part Numbers 3. Quantity of two (2) Sightglasses Required with the following Compressor and Cooler Combinations: Compressor Cooler E J,K,L F K 4. Refer to York Form RP3 for Solid State Starter items not listed herein ft. Roll YORK INTERNATIONAL 7

8 A, 17B 17C, 17D 18 FIG BARRIER 12A SUPR FIG. 2 8 YORK INTERNATIONAL

9 FORM RP , See Fig , , FIG. 3 37,38 OIL FILTER ,46,47,48,49 46,47, ,47, , ,47,48 49, OIL RESERVOIR 46,47, C 43 CONDENSER C FIG. 4 - Oil Lines YORK INTERNATIONAL 9

10 52 53,54, ,47, ,59,60 COOLER CONDENSER FIG. 5 - Refrigeration Lines 46,47, , ,46,47,48,49 A C B ,47,48,49, FIG. 6 - Section C - C of Figure 4 10 YORK INTERNATIONAL

11 FORM RP6 A 11,11A See Fig. 8 29, ,32 65,66,67 A See Fig. 9 68,69,70, FIG ,69, ,66, , ,11A FIG. 8 YORK INTERNATIONAL 11

12 7,29 See Fig. 14 FIG. 9 - Section A - A FIG YORK INTERNATIONAL

13 FORM RP FIG CONDENSER COOLER FIG. 12 YORK INTERNATIONAL 13

14 8 9 27,78 FIG CONDENSER CONDENSER COOLER COOLER 72,75 10 FIG YORK INTERNATIONAL

15 FORM RP6 8 CONDENSER COOLER 27,78 See Fig. 20 FIG ,47,76, FIXED ORIFICE VARIABLE ORFICE FIG. 16 YORK INTERNATIONAL 15

16 3 CONDENSER 87, 87A See Detail A 88, 88A 89, 89A 90 89, 89A 91 3 See Detail A 87, 87A COOLER 89, 89A 88, 88A 87, 87A 88, 88A Detail A FIG CONDENSER FIG. 18 COOLER YORK INTERNATIONAL

17 FORM RP , FIG. 19 ORIFICE PLATE DATA PART NUMBER ORIFICE DIAMETER CODE (inches) / / / / / / / / / / / /2 20 YORK INTERNATIONAL 17

18 UNIT COMPONENTS ITEM DESCRIPTION PART NO. QUAN REF NUMBER PER UNIT FIGURE 95 Turboguard Purge Unit Core Assembly (Note 1) , 21 (Includes Asterisked Items 88 through 94) 96* Switch, Float * Valve, Solenoid, 1/4 SAE (3 SOL Air) , 21 98* Box, Conduit , 21 99* Cover, Conduit Box , * Dehydrator, Filter Drier , * Outlet Connection, Foul Gas , * Valve, Check, 1/4 Flare x 1/4 Flare , Valve, Check, 1/4 Flare x 1/4 Flare Half-Union, 1/4 NPT x 1/4 Flare Strainer, 3/8 Male Valve, Solenoid, 3-Way, 1/4 NPTI (2SOL Oil Supply, 4 SOL Oil Return) 107 Connector, Swivel, 1/2 Int. Flare Orifice, Liquid Line Connector, Union 1/4 Int. Flare Isolator, 1-1/4 Dia x 3/4 Lg Purge Tank High Pressure Cutout (PTHP) , Suppressor (Used with Items 97, 106, and 113) Pump, Oil Nipple, 1/ Nut, Lock, 1/ Tube, Bent, 1/4 O.D Connector, 1/4, External, Flare x 1/ Elbow, 1/2 External, Flare, x 1/ Union, 1/2, Internal, Flare Gasket, Flare, 1/4 O.D., Tube Bonnet, 1/4, Seal, Flare Nut, Flare, Short, Forged Motor, Actuator Note O-Ring Note Valve, Butterfly Note O-Ring NOTES: 1. If it is necessary to replace the shell, order this core assembly which, in addition to asterisked items, includes coil (internal), insulation and all piping, tubing and fittings required to provide the complete assembly pictured in Fig See Variable Orifice Valve table on Page 28 for part numbers. HIGH PRESSURE PURGE PUMP (ITEM 113) SERVICE PARTS Oil Pump with motor Motor only Pump Head Service Pack** **Includes: 2 gears, 3" O-rings, 5 Bearings, Silicone grease, Sandpaper, and Instructions. 18 YORK INTERNATIONAL

19 FORM RP6 PURGE MODULE 14 98, Detail A 106 FIG LD , , FIG. 21 YORK INTERNATIONAL 19

20 A LD01323A FIG YORK INTERNATIONAL

21 FORM RP6 OIL PUMP STARTER OVERLOAD ELEMENTS OIL PUMP VOLTAGE PART NUMBER (Includes Quantity of 3 Elements) B, C, & E COMPRESSORS F COMPRESSORS 200, 208, 220, 230, , 416, 440, 460, , 380, 400, 415, KIT CURRENT TRANSFORMER (Field installed electro-mechanical starters only) PART NUMBER MOTOR CT USE WITH USE WITH FLA VOLTAGE RATIO FACTORY-MOUNTED FIELD-MOUNTED MOTORS ONLY MOTORS ONLY : / : : : : / : : : TRANSFORMER ONLY CT RATIO PART NUMBER 200: : : : YORK INTERNATIONAL 21

22 STRAINER, INLET CHILLED WATER (Compact Heads and Marine Water Boxes) COOLER NOZZLE PART NUMBER PASS SHELL CODE SIZE COMPACT WATER BOX MARINE WATER BOX G H J K L NEOPRENE ISOLATOR PAD ASSEMBLY TOP FLOOR 3/8" 3/4" NEOPRENE VIBRATION ISOLATORS SYSTEM OPERATING WEIGHT PART NUMBER Includes Quantity PAD SIZE KILOGRAMS POUNDS of 4 Pads Up to 6108 Up to /2" x 5-1/2" 6109 to to " x 5 1/2" to to " x 7" SPRING ISOLATORS SYSTEM OPERATING WEIGHT PART NUMBER Includes Brackets KILOGRAMS POUNDS and Bolting QUANTITY 4795 to to to to to to to to to to to to to to YORK INTERNATIONAL

23 FORM RP6 WATER BOX GASKETS CHANNEL GASKET (Part No ) BULB GASKET (Part No ) FIG. 23 LD01324 COOLER WITH STANDARD COMPACT WATER BOXES 1 PASS 2 PASS 3 PASS SHELL CODE GASKET FEET GASKET FEET GASKET FEET PART NO. REQ D PART NO. REQ D PART NO. REQ D G0, G1, G H1, H J1, J K1, K3, K K6, K7, K L1, L3, L4, L COOLER WITH MARINE WATER BOXES 1 PASS 2 PASS 3 PASS SHELL CODE GASKET FEET GASKET FEET GASKET FEET PART NO. REQ D PART NO. REQ D PART NO. REQ D G0, G1, G H1, H J1, J K1, K3, K K6, K7, K L1, L3, L4, L YORK INTERNATIONAL 23

24 WATER BOX GASKETS (Cont d) SHELL CODE A1, A2 A3, A4 B1, B2 B3, B4 C1, C2 C3, C4 C5, C6 C7, C8 D1, D2 D3, D4 D5, D6 D7, D8 CONDENSER WITH STANDARD COMPACT WATER BOXES 1 PASS 2 PASS GASKET FT. GASKET FT. PART NO. REQ D PART NO. REQ D SHELL CODE CONDENSER WITH MARINE WATER BOXES 1 PASS 2 PASS GASKET FT. GASKET FT. PART NO. REQ D PART NO. REQ D A1, A A3, A B1, B B3, B C1, C2 C3, C C5, C C7, C8 D1, D2 D3, D D5, D D7, D8 COOLER TUBES TUBE TYPES STANDARD OPTIONS SHELL TUBE Turbo Chil Turbo B II CODE QUANTITY CuNi 90/10 Tru-Fin WALL THICKNESS PART NUMBERS G G G H H J J K K K K K K L L L L YORK INTERNATIONAL

25 FORM RP6 CONDENSER TUBES TUBE TYPES STANDARD OPTIONS SHELL TUBE Turbo C II Turbo Chil CODE QUAN SMOOTH BORE CuNi 90/10 WALL THICKNESS PART NUMBERS A A A A B B B B C C C C C C C C D D D D D D D D YORK INTERNATIONAL 25

26 1,2,3,4,5 6, ,7 2 FIG LD HOT GAS BYPASS CONTROL ITEM COMPRESSOR DESCRIPTION SIZE PART NUMBER QUANTITY 1 B Valve, Butterfly 2" C 3" E,F 4" ALL Motor, Actuator ALL Control, Actuator Motor ALL Control, Hot Gas Bypass ALL Crank Arm ALL Sensor ALL Thermo Well YORK INTERNATIONAL

27 FORM RP6 MULTIPLE UNIT SEQUENCE KIT CONTROLS 2 TWO UNITS 3 37R ITEM DESCRIPTION QUANTITY PART NUMBER 1 1 Controller, RWT Relay, Time Delay Switch, Toggle CAUTION Note: 1 Not Shown. Remote Mounted. YORK FIG. 25 LD01326(A1) 4 3 THREE UNITS 19R 20R 6 ITEM DESCRIPTION QUANTITY PART NUMBER 1 Controller, RWT Relay, Time Delay Relay, Control Relay, Control Switch, Toggle Switch, Toggle TR RWT 4TR 18R 17R 16R FIG. 26 LD01326(A2) 4 FOUR UNITS 4 16R 17R 18R 19R 4 20R 21R 22R 23R ITEM DESCRIPTION QUANTITY PART NUMBER 1 Controller, RWT Relay, Time Delay Relay, Control Relay, Control Switch, Toggle Switch, Rotary R 25R 26R 3TR 4TR 5TR RWT FIG. 27 LD01326(A3) YORK INTERNATIONAL 27

28 MISCELLANEOUS AND ACCESSORIES COMPOUND DESCRIPTION PART NUMBER QUANTITY Compound, Heat Conductive (For Thermometer Wells) Oz. Can TOUCH-UP SPRAY CANS DESCRIPTION PART NUMBER Caribbean Blue Enamel Black (Control Center) Purchase Locally TEMPERATURE RECORDER DESCRIPTION HZ NUM. OF PENS PART NUMBER FLOW SWITCH CONTROL DESCRIPTION PART NUMBER 150 DWP DWP DIFFERENTIAL PRESSURE CONTROL DESCRIPTION PART NUMBER Control, Differential Pressure* *300 PSI Maximum Working Pressure ACCESSORY CONTROL PARTS DESCRIPTION PART NUMBER Card File (Remote Current Setpoint and Temperature Setpoint) Cards (Remote Current Setpoint and Temperature Setpoint) VARIABLE ORIFICE VALVE VALVE SIZE VALVE O-RING ACTUATOR LIQUID LEVEL SENSOR YORK INTERNATIONAL

29 FORM RP6 SEAL, O-RING, NEOPRENE PART NUMBER AS 568- THREAD SIZE ACTUAL MATERIAL R-STD (Nominal Tube Size) I.D. x Section (Inches) /16-20 U.N.F. - 2A (1/4" Tube).351 +/-.005 x.072 +/-.003 See Note /2-20 U.N.F. - 2A (15/16 Tube).414 +/-.005 x.072 +/-.003 See Note /16-18 U.N.F. - 2A (3/8" Tube).468 +/-.005 x.078 +/-.003 See Note /4-16 U.N.F. - 2A (1/2" Tube).644 +/-.009 x.087 +/-.003 See Note /8-14 U.N.F. - 2A (5/8" Tube).755 +/-.009 x.097+/-.003 See Note /6-12 U.N. - 2A (3/4" Tube).924 +/-.009 x.116 +/-.004 See Note /6-12 U.N. - 2A (7/8" Tube) /-.010 x.116 +/-.004 See Note /6-12 U.N. - 2A (1 Tube) /-.010 x.116 +/-.004 See Note /4-12 U.N. - 2A /-.017 x.103 +/-.003 See Note /2-12 U.N. - 2A /-.018 x.118 +/-.004 See Note /16-18 U.N.F. - 2A (1/4" Face Seal).301 +/-.005 x.070 +/-.003 See Note /16-16 U.N.F. - 2A (3/8" Face Seal).364 +/-.005 x.070 +/-.003 See Note /16-16 U.N.F. - 2A (1/2 Face Seal).489 +/-.005 x.070 +/-.003 See Note U.N.F. - 2A (5/8" Face Seal).614 +/-.009 x.070 +/-.003 See Note /6-12 U.N. - 2A (3/4" Face Seal).739 +/-.009 x.070 +/-.003 See Note /16-12 U.N. - 2A (1" Face Seal).926 +/-.009 x.070 +/-.003 See Note /8-12 U.N. - 2A (1 1/4" Tube) /-.014 x.118 +/-.004 See Note /8-18 U.N.E.F. - 2A.989 +/-.010 x.070 +/-.003 See Note /2 U.N. - 2A (1 1/2" Face Seal) /-.013 x.070 +/-.003 See Note /8-12 U.N. - 2A (1 1/2" Tube) /-.014 x.118 +/-.004 See Note /8-24 U.N.F. - 2A (3/16" Tube).301 +/-.005 x.064 +/-.003 See Note /16-12 U.N. - 2A (1 1/4" Face Seal) /-.011 x.070 +/-.003 See Note NEN G mm.4mm X Dia. 2.62mm (5.39mm.1mm) See Note 1 Use material as in -009 NOTE: 1. Red Neoprene per ASTM D2000M3BC710A14B14E014E034Z or Black Neoprene per ASTM D2000M3BC710A14B14E014E034 YORK INTERNATIONAL 29

30 Form No.: RP6 (LS01) 703 Supersedes: None LITERATURE SUPPLEMENT File with: RP6 (501) Subject: YT Style "J" Chillers New Style Oil Filter/"O"-Ring General Recently YORK started supplying YT compressors with an oil filter housing that has a large knurled fitting used to secure the bowl of the housing to the housing head. The replacement part number for the 3-micron element for this oil filter is The replacement o-ring used for the bowl is These parts are also available in kit form. The part number of the kit is Knurled Fitting Identifies New Style Filter Housing YORK INTERNATIONAL 1

31 FORM RP6 THIS PAGE INTENTIONALLY LEFT BLANK YORK INTERNATIONAL 31

32 P.O. Box 1592, York, Pennsylvania USA Copyright by York International Corporation 1999 Form RP6 (501) Supersedes: RP5 (LS2) (800) Subject to change without notice. Printed in USA ALL RIGHTS RESERVED